CN104820173B - Full automatic commutator Insulation monitoring machine - Google Patents
Full automatic commutator Insulation monitoring machine Download PDFInfo
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- CN104820173B CN104820173B CN201510194782.1A CN201510194782A CN104820173B CN 104820173 B CN104820173 B CN 104820173B CN 201510194782 A CN201510194782 A CN 201510194782A CN 104820173 B CN104820173 B CN 104820173B
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- commutator
- chuck
- workbench
- fork
- testing agency
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Abstract
A kind of Full automatic commutator Insulation monitoring machine provided by the invention, including workbench, feed belt, the workbench is provided with multigroup chuck, mechanical hand cradle and testing agency, the mechanical hand cradle is provided with multiple first manipulators, the chuck corresponds to testing agency's setting, the workbench both ends be respectively equipped with into, discharging channel, it is described enter, discharging channel is connected with feed belt respectively, the manipulator can move left and right on the table, the testing agency can move forward and backward on the table, detection fork and the clamping jaw being powered are provided with the testing agency, the detection fork and clamping jaw are correspondingly arranged with chuck, the fork body of the detection fork corresponds to the two panels commutator segment on commutator respectively, the detection fork is connected with the first indicator lamp.This structure of the present invention can automatically to the commutator that machines in all directions insulation resistance test, and underproof commutator is prompted, accelerates the efficiency of work, reduce the labor intensity of worker.
Description
Technical field
The present invention relates to a kind of commutator detection machine, particularly Full automatic commutator Insulation monitoring machine.
Background technology
Because commutator can cause because of technique or some other factor between adjacent commutator segment in process of production and change
Possible in the presence of conduction to device inner and outer round surface, the commutator must all carry out commutator-segment insulation inspection before being installed in motor
Survey, with avoid finally because it is conductive between the piece of commutator and caused by whole motor scrap.
Existing commutator insulation detection means, including insulator foot, be provided with the insulator foot indicator lamp and with
The detection case of indicator lamp electrical connection, is provided with two probes on the detection case, in use, two probes change with adjacent respectively
Contacted to piece, turn-on power, if two commutator segments are conductive or insulation is poor, it indicates that lamp is bright, commutator need to be transferred into polishing machine pair
Again there is following drawback in polishing, this process for groove progress between piece：Worker needs to carry out clamping to commutator manually, and is filling
Manual continuous rotary chuck is also needed after the completion of folder so that probe can contact whole commutator cylindrical face, this occupation mode effect
Rate is slow and labor strength is larger, and is also required to insulate between commutator inner and outer round surface, and just traditional Insulation monitoring fills
The insulating properties surfaces externally and internally can not be detected for putting.
The content of the invention
Problem to be solved by this invention is to provide a kind of can be carried out in all directions to the commutator that machines automatically
Insulated resistance test, and underproof commutator is prompted, and accelerates the efficiency of work, the work for reducing worker is strong
The Full automatic commutator Insulation monitoring machine of degree.
Therefore, the present invention is realized using following scheme：A kind of Full automatic commutator Insulation monitoring machine, including work
Platform, feed belt, the workbench are provided with multigroup chuck, mechanical hand cradle and testing agency, and the mechanical hand cradle is provided with more
Individual first manipulator, the chuck correspond to testing agency's setting, and the workbench both ends are respectively equipped with into and out of material road, it is described enter,
Discharging channel is connected with feed belt respectively, and the manipulator can move left and right on the table, and the testing agency can work
Moved forward and backward on platform, detection fork and the clamping jaw being powered are provided with the testing agency, the detection fork and clamping jaw are corresponding with chuck
Set, the fork body of the detection fork corresponds to the two panels commutator segment on commutator respectively, and the detection fork is connected with the first indicator lamp.
Preferably, the workbench is provided with two groups of chucks, the chuck corresponds to respectively detects fork and clamping jaw, described two
Group chuck is made up of upper and lower fixture block, and the upper fixture block connection cylinder makes it to move up and down, and the lower fixture block connection motor makes it
Rotatable, the workbench is provided with the second indicator lamp, the chuck of the corresponding clamping jaw of the second indicator lamp connection.
This structure of this practicality can carry out Insulation monitoring to the commutator segment of commutator automatically, also can be in commutator
The resistance to pressure of disc and periphery is detected.
Brief description of the drawings
The present invention has drawings described below：
Fig. 1 is overall structure diagram provided by the invention.
Fig. 2 is another lateral overall structure diagram provided by the invention.
Fig. 3 is the partial structural diagram at testing agency of the present invention.
Embodiment
As shown in Figure 1, 2, 3, a kind of Full automatic commutator Insulation monitoring machine provided by the invention, including workbench 1, transmission
Belt 2, the workbench 1 are provided with two groups of chucks 3, mechanical hand cradle 4 and testing agency 5, and the mechanical hand cradle 4 is provided with multiple
Manipulator 6, the corresponding testing agency 5 of the chuck 3 are set, and the both ends of workbench 1 are respectively equipped with into and out of material road 7,8, described
It is connected respectively with feed belt 2 into and out of material road 7,8, the manipulator 6 can be moved left and right by cylinder on workbench 1, the inspection
Surveying mechanism 5 can be moved forward and backward on workbench 1, and detection fork 9 and the clamping jaw 10 being powered, the inspection are provided with the testing agency 5
Survey fork 9 and clamping jaw 10 is correspondingly arranged with chuck 3, the fork body of the detection fork 9 corresponds to the two panels commutation on commutator 100 respectively
Piece, the detection fork 9 are connected with the first indicator lamp 11；Manipulator 6 is used to transport commutator 100, reaches commutator 100 and specifies
Station, chuck 3 can carry out clamping to commutator 100 and drive commutator 100 to rotate, and detection fork 9 can be to commutation
The adjacent commutator segment in 100 outer ring of device two carries out insulating properties detection, knows whether commutator 100 is qualified with this, and clamping jaw 10
Simple and effective detection, the instruction that staff passes through indicator lamp can be carried out the insulating properties disc inside and outside commutator 100
It is whether qualified that commutator can accurately be differentiated.Two groups of chucks 3 are made up of upper and lower fixture block 12,13, and the upper fixture block 12 connects
Cylinder 14 makes it to move up and down, and the lower fixture block 13, which connects motor 15, makes its rotatable, and the workbench 1 is provided with second and referred to
Show lamp 16, the chuck 3 of the corresponding clamping jaw 10 of the connection of the second indicator lamp 16；The rotation of lower fixture block 13 causes detection fork 9 contacting
It is that can carry out insulating properties detection to all adjacent commutator segments on commutator 100 to commutator outer surface.
In the present invention, manipulator 6 is taken commutator 100 from feed channel 7, commutator 100 is sent into by manipulator 6,
Between lower chuck 12,13, the upper grip 12 is driven by cylinder 14 and pushes fixed commutator 100, is then driven down by motor 15
Chuck 13 and commutator 100 rotate, the outer surface of the fitting commutator 100 of detection fork 9 in testing agency 5, when on commutator 100
Commutator segment when being interconnected, the first indicator lamp 11 of connecting detection fork 9 can light, and prompt operating personnel this commutator not conform to
Lattice product, commutator 100 is then clamped by second group of chuck 3 of displacement of manipulator 6 by the commutator 100 of inspection again,
And rear clip-claw 10 is adjacent to the outer surface of commutator 100 and is powered, the outside of commutator 100 is folded in by clamping jaw 10 and detected, when
When the outer round surface of commutator 100 is interconnected with internal circular surfaces, the second indicator lamp 16 being connected with chuck 3 can remind operator
This commutator 100 of member is defective work, so as to reach the purpose of detection commutator insulation.
Claims (2)
1. a kind of Full automatic commutator Insulation monitoring machine, including workbench, feed belt, it is characterised in that set on the workbench
There are multigroup chuck, mechanical hand cradle and testing agency, the mechanical hand cradle is provided with multiple first manipulators, and the chuck is corresponding to be examined
Survey mechanism to set, the workbench both ends are respectively equipped with into and out of material road, described to be connected with feed belt respectively into and out of material road, institute
Stating manipulator can move left and right on the table, and the testing agency can move forward and backward on the table, in the testing agency
Provided with detection fork and the clamping jaw being powered, the detection fork and clamping jaw are correspondingly arranged with chuck, and the fork body of the detection fork is right respectively
The two panels commutator segment on commutator is answered, the detection fork is connected with the first indicator lamp.
2. Full automatic commutator Insulation monitoring machine according to claim 1, it is characterised in that the workbench is provided with two
Group chuck, the chuck corresponds to detection fork respectively and clamping jaw, two groups of chucks are made up of upper and lower fixture block, and the upper fixture block connects
Connecing cylinder makes it to move up and down, and the lower fixture block connection motor makes its rotatable, and the workbench is provided with the second indicator lamp,
The chuck of the corresponding clamping jaw of second indicator lamp connection.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510194782.1A CN104820173B (en) | 2015-04-23 | 2015-04-23 | Full automatic commutator Insulation monitoring machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510194782.1A CN104820173B (en) | 2015-04-23 | 2015-04-23 | Full automatic commutator Insulation monitoring machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104820173A CN104820173A (en) | 2015-08-05 |
| CN104820173B true CN104820173B (en) | 2017-12-19 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510194782.1A Active CN104820173B (en) | 2015-04-23 | 2015-04-23 | Full automatic commutator Insulation monitoring machine |
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| Country | Link |
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| CN (1) | CN104820173B (en) |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107727146A (en) * | 2017-10-12 | 2018-02-23 | 重庆远创光电科技有限公司 | Engine commutator open defect automatic visual detection means |
| CN109975667A (en) * | 2019-03-27 | 2019-07-05 | 国网河北省电力有限公司沧州供电分公司 | A kind of insulating bar detection device |
| CN111398719A (en) * | 2020-04-10 | 2020-07-10 | Oppo（重庆）智能科技有限公司 | Test machine |
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| CN1588103A (en) * | 2004-09-30 | 2005-03-02 | 浙江大学 | Automatic detector for dielectric strength between commutator segments |
| CN2731465Y (en) * | 2004-08-23 | 2005-10-05 | 浙江利达机电有限公司 | Bar-to-bar dielectric strength detector for dynamo commutator |
| CN101908421A (en) * | 2009-06-04 | 2010-12-08 | 刘巍 | Cam switch of instrument for testing insulation between plates of commutator |
| CN102043129A (en) * | 2010-11-12 | 2011-05-04 | 上海大学 | Motor commutator detection device |
| CN102735287A (en) * | 2012-06-19 | 2012-10-17 | 周仲华 | Method and equipment for fully-automatically detecting motor commutator |
| CN102890228A (en) * | 2012-10-10 | 2013-01-23 | 浙江聚利电动工具有限公司 | Dielectric strength detection equipment of full-automatic commutator |
| CN103344890A (en) * | 2013-07-09 | 2013-10-09 | 杭州电子科技大学 | Automatic detecting device for dielectric strength among commutator segments |
| CN103713246A (en) * | 2014-01-09 | 2014-04-09 | 上海昭程整流子科技有限公司 | Detecting head used for high voltage test on motor commutator |
| CN204008977U (en) * | 2014-07-29 | 2014-12-10 | 重庆松普电器有限公司 | Commutator insulation pick-up unit |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS57184984A (en) * | 1981-05-08 | 1982-11-13 | Toshiba Corp | Tester for dielectric breakdown voltage between commutator bars |
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2015
- 2015-04-23 CN CN201510194782.1A patent/CN104820173B/en active Active
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2731465Y (en) * | 2004-08-23 | 2005-10-05 | 浙江利达机电有限公司 | Bar-to-bar dielectric strength detector for dynamo commutator |
| CN1588103A (en) * | 2004-09-30 | 2005-03-02 | 浙江大学 | Automatic detector for dielectric strength between commutator segments |
| CN101908421A (en) * | 2009-06-04 | 2010-12-08 | 刘巍 | Cam switch of instrument for testing insulation between plates of commutator |
| CN102043129A (en) * | 2010-11-12 | 2011-05-04 | 上海大学 | Motor commutator detection device |
| CN102735287A (en) * | 2012-06-19 | 2012-10-17 | 周仲华 | Method and equipment for fully-automatically detecting motor commutator |
| CN102890228A (en) * | 2012-10-10 | 2013-01-23 | 浙江聚利电动工具有限公司 | Dielectric strength detection equipment of full-automatic commutator |
| CN103344890A (en) * | 2013-07-09 | 2013-10-09 | 杭州电子科技大学 | Automatic detecting device for dielectric strength among commutator segments |
| CN103713246A (en) * | 2014-01-09 | 2014-04-09 | 上海昭程整流子科技有限公司 | Detecting head used for high voltage test on motor commutator |
| CN204008977U (en) * | 2014-07-29 | 2014-12-10 | 重庆松普电器有限公司 | Commutator insulation pick-up unit |
Also Published As
| Publication number | Publication date |
|---|---|
| CN104820173A (en) | 2015-08-05 |
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Address after: No.7, 1st Road, Jiaoshi Industrial Zone, Jinhu street, Ruian City, Wenzhou City, Zhejiang Province 325200 Patentee after: Ruian Boyu Technology Co.,Ltd. Address before: No.7, 1st Road, Jiaoshi Industrial Zone, Jinhu street, Ruian City, Wenzhou City, Zhejiang Province 325200 Patentee before: Ruian Boyu Electric Appliances Co.,Ltd. |