CN104819852A - Pulley type detection tool for rope wheel type automobile glass lifter and detection method thereof - Google Patents
Pulley type detection tool for rope wheel type automobile glass lifter and detection method thereof Download PDFInfo
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- CN104819852A CN104819852A CN201510208929.8A CN201510208929A CN104819852A CN 104819852 A CN104819852 A CN 104819852A CN 201510208929 A CN201510208929 A CN 201510208929A CN 104819852 A CN104819852 A CN 104819852A
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- 239000011521 glass Substances 0.000 title claims abstract description 77
- 238000001514 detection method Methods 0.000 title claims abstract description 19
- 230000007246 mechanism Effects 0.000 claims description 27
- 230000033001 locomotion Effects 0.000 claims description 10
- 230000008878 coupling Effects 0.000 claims description 7
- 238000010168 coupling process Methods 0.000 claims description 7
- 238000005859 coupling reaction Methods 0.000 claims description 7
- 230000033228 biological regulation Effects 0.000 claims description 6
- 230000007423 decrease Effects 0.000 claims description 4
- 238000009434 installation Methods 0.000 claims description 4
- 230000002950 deficient Effects 0.000 claims description 3
- 238000000034 method Methods 0.000 description 5
- 230000008569 process Effects 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000003044 adaptive effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
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Abstract
The invention discloses a pulley type detection tool for a rope wheel type automobile glass lifter and a detection method thereof. An automobile glass lifter is detected by simulating glass lifting operation so that glass lifter detection is automatically completed, detection efficiency is high, and detection stability and effectiveness are greatly controlled.
Description
Technical field
The invention belongs to automobile glass lifter detection technique field, particularly relate to a kind of cable pulley type automobile glass lifter pulley-type and detect frock and detection method thereof.
Background technology
Realizing in process of the present invention, inventor finds that prior art at least exists following problem: orthodox car glass-frame riser detects to adopt and detects manually, and efficiency is low, labour intensity is large.
Summary of the invention
Technical matters to be solved by this invention is to provide and a kind ofly automatically completes that glass-frame riser detects, detection efficiency is high, detect the cable pulley type automobile glass lifter pulley-type that stability and validity is well controlled detects frock and detection method thereof.
In order to solve the problems of the technologies described above, the technical solution adopted in the present invention is: a kind of cable pulley type automobile glass lifter pulley-type detects frock, has:
Framework;
Be arranged on described framework upper surface, detent mechanism for positioning fixture, automobile glass lifter is fixed on fixture;
Be arranged on the column of described framework upper end;
Be arranged on above described column, outward extending crossbeam;
Be arranged on the frame sliding track on described crossbeam;
The reciprocator can slided on described frame sliding track, wherein, described reciprocator comprises reciprocating air cylinder, and reciprocating air cylinder is provided with the cylinder slide block that can slide on a frame sliding track, and the piston rod of described reciprocating air cylinder is provided with the backing pin in the hole of the slide block that can insert automobile glass lifter;
By the counterweight box that stay cord is connected with bracket slide, described framework is provided with line slideway, described counterweight box is installed with the weight slide block can slided on line slideway;
Can control the counterweight cylinder that counterweight box slides on line slideway, wherein, the piston rod of counterweight cylinder is connected with counterweight box;
Close described framework, with the door of frame articulation;
Stay cord connects counterweight box and bracket slide by pulley mechanism, and described pulley mechanism comprises the pulley bracket be fixed on crossbeam, the coupling shaft be fixed on pulley bracket, the pulley be sleeved on coupling shaft, and described stay cord is wound around described pulley.
Described detent mechanism has the clamp connecting plate of support fixture, and described clamp connecting plate is provided with the register pin suitable with pilot hole on fixture.
Described crossbeam is provided with axially extended mounting groove, and described frame sliding track is bolted in mounting groove.
Described framework two ends are respectively provided with one group of column and crossbeam, and two columns are connected by connecting link, and described connecting link is provided with spacing described reciprocator, prevents reciprocator from the limited block of slippage a frame sliding track.
Described counterweight cylinder is fixedly connected with framework, and the piston rod of counterweight cylinder is connected with counterweight box by counterweight box pull bar.
Described framework is provided with the mounting groove extended along its length, and described line slideway is bolted in mounting groove.
Above-mentioned cable pulley type automobile glass lifter pulley-type detects a detection method for frock, comprises the steps:
1) detent mechanism fixture being placed into framework upper surface is located;
2) automobile glass lifter put into fixture and clamp, the motor of automobile glass lifter is connected with controller;
3) controller controls the machine operation of automobile glass lifter, makes the slide block movement of glass-frame riser to lowest order;
4) controller controls reciprocating air cylinder decline, and backing pin inserts in the hole of the slide block of automobile glass lifter;
5) the driven by motor reciprocator of controller control automobile glass lifter slides on a frame sliding track, and makes the slide block movement of automobile glass lifter to most significant digit;
6) slide block moves to most significant digit time from lowest order is recorded, and by being arranged on the force snesor detect force parameter at most significant digit place; If working time and force parameter conform with the regulations, then perform the 7th step, if working time and force parameter against regulation, then perform the 8th step;
7) closing forces sensor, and from removal force sensor automobile glass lifter; The driven by motor reciprocator that controller controls automobile glass lifter slides on a frame sliding track, and makes the slide block movement of automobile glass lifter to installation position; Controller controls counterweight cylinder and holds up counterweight box, and controller controls the up return of reciprocating air cylinder; Counterweight cylinder drives counterweight box reposition, takes off automobile glass lifter, detects and terminates.
8) controller controls alarm indication, proves that workpiece is defective.
In the 6th step, the setup times upper limit and time lower limit in the controller, if working time the overtime upper limit or time lower limit, then controller controls to report to the police; Arrange the closing forces upper limit and closing forces lower limit in the controller, if closing forces exceedes the closing forces upper limit or closing forces lower limit, then controller controls to report to the police.
A technical scheme tool in technique scheme has the following advantages or beneficial effect, and 1, automatically complete glass-frame riser and detect, 2, the labour intensity of operating personnel significantly reduces; 3, the aesthetics of operating environment and equipment is effectively promoted; 4, the detection stability of closing forces and validity are controlled.
Accompanying drawing explanation
Fig. 1 detects the control flow chart of frock for the cable pulley type automobile glass lifter pulley-type that provides in the embodiment of the present invention;
Fig. 2 detects the structural representation of frock for the cable pulley type automobile glass lifter pulley-type that provides in the embodiment of the present invention;
Fig. 3 is the cut-away view of Fig. 2;
Fig. 4 is the structural representation of the balance weight mechanism of Fig. 3;
Fig. 5 is the structural representation of the reciprocator of Fig. 3;
Fig. 6 is the structural representation of the pulley mechanism of Fig. 3;
Fig. 7 is the diverse location structural representation of the slide block of automobile glass lifter;
Fig. 8 is the electrical schematic that Fig. 2 cable pulley type automobile glass lifter pulley-type detects frock;
Fig. 9 is the software program figure that Fig. 2 cable pulley type automobile glass lifter pulley-type detects frock;
Figure 10 is the software program figure that Fig. 2 cable pulley type automobile glass lifter pulley-type detects frock;
Mark in above-mentioned figure is: 1, framework, and 2, counterweight box, 3, weight slide block, 4, line slideway, 5, force snesor, 6, column, 7, crossbeam, 8, counterweight cylinder, 9, frame sliding track is propped up, 10, reciprocating air cylinder, 11, backing pin, 12, cylinder slide block, 13, limited block, 14, register pin, 15, clamp connecting plate, 16, counterweight box pull bar, 17, adjustable lower margin, 18, stay cord, 19, pulley bracket, 20, pulley, 21, coupling shaft.
Embodiment
For making the object, technical solutions and advantages of the present invention clearly, below in conjunction with accompanying drawing, embodiment of the present invention is described further in detail.
Embodiment one
See Fig. 2 and Fig. 3, a kind of cable pulley type automobile glass lifter pulley-type detects frock, has:
Framework;
Be arranged on framework upper surface, detent mechanism for positioning fixture, automobile glass lifter is fixed on fixture;
Be arranged on the column of framework upper end;
Be arranged on above column, outward extending crossbeam;
Be arranged on the frame sliding track on crossbeam;
The reciprocator can slided on a frame sliding track, as shown in Figure 5, wherein, reciprocator comprises reciprocating air cylinder, reciprocating air cylinder is provided with the cylinder slide block that can slide on a frame sliding track, and the piston rod of reciprocating air cylinder is provided with the backing pin in the hole of the slide block that can insert automobile glass lifter; The resistance of reciprocator's simulated automotive glass-frame riser in glass lifting process.
By the counterweight box that stay cord is connected with bracket slide, as shown in Figure 4, framework is provided with line slideway, counterweight box is installed with the weight slide block can slided on line slideway, in counterweight box, counterweight is set, as the resistance of automobile glass lifter in glass lifting process, counterweight can be regulated, with the different resistances of adaptive different automobile types.
Can control the counterweight cylinder that counterweight box slides on line slideway, wherein, the piston rod of counterweight cylinder is connected with counterweight box; Counterweight cylinder is used for after detection terminates, and reciprocator and automobile glass lifter depart from, and reciprocator is no longer subject to the pulling force of automobile glass lifter, are only subject to the pulling force of balance weight mechanism, and balance weight mechanism can cause a very large pulling force to reciprocator.Now counterweight cylinder is for controlling counterweight box, prevents counterweight box from causing damage to reciprocator.Counterweight cylinder holds up counterweight box, slowly controls counterweight box and reciprocator, makes the steady return of reciprocator.
Closed frame, with the door of frame articulation, the whole framework of door termination, makes the aesthetics of operating environment and equipment effectively be promoted, and door can be opened simultaneously, can change counterweight or carry out replacings maintenance to inner structure.
Stay cord connects counterweight box and bracket slide by pulley mechanism, as shown in Figure 6, pulley mechanism comprises the pulley bracket be fixed on crossbeam, the coupling shaft be fixed on pulley bracket, the pulley be sleeved on coupling shaft, and stay cord is wound around pulley, is reduced the resistance of motion of stay cord by pulley mechanism.
Detent mechanism has the clamp connecting plate of support fixture, and clamp connecting plate is provided with the register pin suitable with pilot hole on fixture.
Crossbeam is provided with axially extended mounting groove, and a frame sliding track is bolted in mounting groove, by the radial position of adjusting pole slide rail on mounting groove, and the position of adjusting pole slide rail, thus adapt to dissimilar automobile glass lifter.
Framework two ends are respectively provided with one group of column and crossbeam, and two columns are connected by connecting link, and connecting link is provided with spacing reciprocator, prevents reciprocator from the limited block of slippage a frame sliding track, prevents the cylinder slide block of reciprocator from departing from from a frame sliding track.
Counterweight cylinder is fixedly connected with framework, and the piston rod of counterweight cylinder is connected with counterweight box by counterweight box pull bar.
Framework is provided with the mounting groove extended along its length, and line slideway is bolted in mounting groove, and by adjusting the position of line slideway, the position of adjustment balance weight mechanism, to adapt to dissimilar automobile glass lifter.
Embodiment two
As shown in Figure 1, a kind of above-mentioned cable pulley type automobile glass lifter pulley-type detects the detection method of frock, comprises the steps:
1) detent mechanism fixture being placed into framework upper surface is located;
2) automobile glass lifter put into fixture and clamp, the motor of automobile glass lifter is connected with controller;
3) controller controls the machine operation of automobile glass lifter, makes the slide block movement of glass-frame riser to lowest order-C position, as shown in Figure 7;
4) controller controls reciprocating air cylinder decline, and backing pin inserts in the hole of the slide block of automobile glass lifter;
5) the driven by motor reciprocator of controller control automobile glass lifter slides on a frame sliding track, and makes the slide block movement of automobile glass lifter to most significant digit-A position, as shown in Figure 7;
6) slide block moves to most significant digit time from lowest order is recorded, and by being arranged on the force snesor detect force parameter at most significant digit place; If working time and force parameter conform with the regulations, then perform the 7th step, if working time and force parameter against regulation, then perform the 8th step;
7) closing forces sensor, and from removal force sensor automobile glass lifter; The driven by motor reciprocator that controller controls automobile glass lifter slides on a frame sliding track, and makes the slide block movement of automobile glass lifter to-B position, installation position; Controller controls counterweight cylinder and holds up counterweight box, and controller controls the up return of reciprocating air cylinder; Counterweight cylinder drives counterweight box reposition, takes off automobile glass lifter, detects and terminates.
8) controller controls alarm indication, proves that workpiece is defective.
In the 6th step, the setup times upper limit and time lower limit in the controller, if working time the overtime upper limit or time lower limit, then controller controls to report to the police; Arrange the closing forces upper limit and closing forces lower limit in the controller, if closing forces exceedes the closing forces upper limit or closing forces lower limit, then controller controls to report to the police.
Slide block lowest order-C position: when glass is opened completely, the position of the slide block on automobile glass lifter.
Slide block lowest order-C position: when glass is closed completely, the position of the slide block on automobile glass lifter.
Slide block installation position: when main engine plants' lifter is installed, the position that slide block requires.
Working time: glass bracket point (Fig. 7 C) under guide rail runs to sensing station (Fig. 7 A place) time used.
Time upper limit: refer to that working time allows maximal value.
Time lower limit: refer to that working time allows minimum value.
Closing forces: the numerical value that the sensor (Fig. 7 A place) when glass bracket rises automatically (closedown) detects.
Embodiment three
Step 1: manually lifter is put into positioning tool, after equipment obtains complete positioning signal, frock Automatic-clamping;
Step 2: control the motor on part by device program, carries out the slide block in Fig. 7 to lowest order (C position);
Step 3: reciprocating air cylinder starts decline after obtaining signal and puts in place, and backing pin is inserted slide block (Fig. 7 C point position);
Step 4: the driven by motor reciprocating air cylinder mechanism (cylinder mechanism is connected together with counter weight device by wire rope) controlled on part by device program is moved to the left the A point position shown in Fig. 7 together with guide rail slide block;
Step 5: closing forces sensor detect qualified after the driven by motor reciprocating air cylinder mechanism that controlled on part by device program move right to the B point position (this position is the desired position of main engine plants' mounting glass) shown in Fig. 7, counterweight cylinder is up and hold up balance weight mechanism (this mechanism is buffer action);
Step 6: reciprocating air cylinder returns and puts in place, counterweight cylinder is descending, and balance weight mechanism is returned to original position slowly, and whole circulation terminates.
After adopting above-mentioned scheme, 1, automatically complete glass-frame riser and detect, 2, the labour intensity of operating personnel significantly reduces; 3, the aesthetics of operating environment and equipment is effectively promoted; 4, the detection stability of closing forces and validity are controlled.
Above by reference to the accompanying drawings to invention has been exemplary description; obvious specific implementation of the present invention is not subject to the restrictions described above; as long as have employed the improvement of the various unsubstantialities that method of the present invention is conceived and technical scheme is carried out; or design of the present invention and technical scheme directly applied to other occasion, all within protection scope of the present invention without to improve.
Claims (8)
1. cable pulley type automobile glass lifter pulley-type detects a frock, it is characterized in that having:
Framework;
Be arranged on described framework upper surface, detent mechanism for positioning fixture, automobile glass lifter is fixed on fixture;
Be arranged on the column of described framework upper end;
Be arranged on above described column, outward extending crossbeam;
Be arranged on the frame sliding track on described crossbeam;
The reciprocator can slided on described frame sliding track, wherein, described reciprocator comprises reciprocating air cylinder, and reciprocating air cylinder is provided with the cylinder slide block that can slide on a frame sliding track, and the piston rod of described reciprocating air cylinder is provided with the backing pin in the hole of the slide block that can insert automobile glass lifter;
By the counterweight box that stay cord is connected with bracket slide, described framework is provided with line slideway, described counterweight box is installed with the weight slide block can slided on line slideway;
Can control the counterweight cylinder that counterweight box slides on line slideway, wherein, the piston rod of counterweight cylinder is connected with counterweight box;
Close described framework, with the door of frame articulation;
Stay cord connects counterweight box and bracket slide by pulley mechanism, and described pulley mechanism comprises the pulley bracket be fixed on crossbeam, the coupling shaft be fixed on pulley bracket, the pulley be sleeved on coupling shaft, and described stay cord is wound around described pulley.
2. cable pulley type automobile glass lifter pulley-type as claimed in claim 1 detects frock, and it is characterized in that, described detent mechanism has the clamp connecting plate of support fixture, and described clamp connecting plate is provided with the register pin suitable with pilot hole on fixture.
3. cable pulley type automobile glass lifter pulley-type as claimed in claim 2 detects frock, and it is characterized in that, described crossbeam is provided with axially extended mounting groove, and described frame sliding track is bolted in mounting groove.
4. cable pulley type automobile glass lifter pulley-type as claimed in claim 3 detects frock, it is characterized in that, described framework two ends are respectively provided with one group of column and crossbeam, two columns are connected by connecting link, and described connecting link is provided with spacing described reciprocator, prevents reciprocator from the limited block of slippage a frame sliding track.
5. cable pulley type automobile glass lifter pulley-type as claimed in claim 4 detects frock, and it is characterized in that, described counterweight cylinder is fixedly connected with framework, and the piston rod of counterweight cylinder is connected with counterweight box by counterweight box pull bar.
6. cable pulley type automobile glass lifter pulley-type as claimed in claim 5 detects frock, and it is characterized in that, described framework is provided with the mounting groove extended along its length, and described line slideway is bolted in mounting groove.
7. the cable pulley type automobile glass lifter pulley-type as described in as arbitrary in claim 1-6 detects a detection method for frock, it is characterized in that, comprises the steps:
1) detent mechanism fixture being placed into framework upper surface is located;
2) automobile glass lifter put into fixture and clamp, the motor of automobile glass lifter is connected with controller;
3) controller controls the machine operation of automobile glass lifter, makes the slide block movement of glass-frame riser to lowest order;
4) controller controls reciprocating air cylinder decline, and backing pin inserts in the hole of the slide block of automobile glass lifter;
5) the driven by motor reciprocator of controller control automobile glass lifter slides on a frame sliding track, and makes the slide block movement of automobile glass lifter to most significant digit;
6) slide block moves to most significant digit time from lowest order is recorded, and by being arranged on the force snesor detect force parameter at most significant digit place; If working time and force parameter conform with the regulations, then perform the 7th step, if working time and force parameter against regulation, then perform the 8th step;
7) closing forces sensor, and from removal force sensor automobile glass lifter; The driven by motor reciprocator that controller controls automobile glass lifter slides on a frame sliding track, and makes the slide block movement of automobile glass lifter to installation position; Controller controls counterweight cylinder and holds up counterweight box, and controller controls the up return of reciprocating air cylinder; Counterweight cylinder drives counterweight box reposition, takes off automobile glass lifter, detects and terminates.
8) controller controls alarm indication, proves that workpiece is defective.
8. the cable pulley type automobile glass lifter pulley-type described in 7 as claimed in claim detects the detection method of frock, it is characterized in that, in the 6th step, the setup times upper limit and time lower limit in the controller, if working time the overtime upper limit or time lower limit, then controller controls to report to the police; Arrange the closing forces upper limit and closing forces lower limit in the controller, if closing forces exceedes the closing forces upper limit or closing forces lower limit, then controller controls to report to the police.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510208929.8A CN104819852A (en) | 2015-04-28 | 2015-04-28 | Pulley type detection tool for rope wheel type automobile glass lifter and detection method thereof |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510208929.8A CN104819852A (en) | 2015-04-28 | 2015-04-28 | Pulley type detection tool for rope wheel type automobile glass lifter and detection method thereof |
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| CN201510208929.8A Pending CN104819852A (en) | 2015-04-28 | 2015-04-28 | Pulley type detection tool for rope wheel type automobile glass lifter and detection method thereof |
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Cited By (3)
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| CN107560843A (en) * | 2017-08-29 | 2018-01-09 | 芜湖莫森泰克汽车科技股份有限公司 | Automobile door glass elevator closing forces and anti-grip force detecting tool |
| CN108609546A (en) * | 2018-05-22 | 2018-10-02 | 北京顺恒达汽车电子股份有限公司 | A kind of device for lifter dynamo of autocar glass wheel lay winding wire ropes |
| CN108931370A (en) * | 2018-09-11 | 2018-12-04 | 上海红阳密封件有限公司 | A kind of detection device of slot and glass slides resistance |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN107560843A (en) * | 2017-08-29 | 2018-01-09 | 芜湖莫森泰克汽车科技股份有限公司 | Automobile door glass elevator closing forces and anti-grip force detecting tool |
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Application publication date: 20150805 |