CN104818870A - Method for on-site processing stirrup and stirrup processing field - Google Patents
Method for on-site processing stirrup and stirrup processing field Download PDFInfo
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- CN104818870A CN104818870A CN201410106976.7A CN201410106976A CN104818870A CN 104818870 A CN104818870 A CN 104818870A CN 201410106976 A CN201410106976 A CN 201410106976A CN 104818870 A CN104818870 A CN 104818870A
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- stirrup
- stirrup processing
- processing space
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- hoop bender
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Abstract
The present invention discloses a method for on-site processing stirrup and a stirrup processing field. The method for on-site processing stirrup comprises steps of: opening an individual rectangular stirrup processing field on the stirrup processing field and dividing the stirrup processing field into a raw material stacking region, a stirrup processing region, a finished products region and a waste material region; laying rails on two sides of the stirrup processing field along the length direction, the rails being provided with a door-type crane for conveying raw materials stacked in the raw material stacking region to the stirrup processing region, a hood bending machine being arranged in the stirrup processing region, a gantry crane with electric hoist being provided for conveying finished stirrup products to the finished products region, all stirrups required in the engineering being provided by the stirrup processing field. The method for on-site processing stirrup and the stirrup processing field of the invention allow an automatic and non-stop bending profiling process and have the characteristics of continuous production, less raw material waste, reduced cost, and increased size accuracy and shape accuracy.
Description
Technical field
the present invention relates to a kind of process and stirrup processing space of scene processing stirrup, belong to building iron processing technique field.
Background technology
the processing of existing building building site stirrup used, normally will be transported to the wire roll in building site by loose winding of manually unpacking, reinforcing bar after loose winding is bending, need to process again after straightening, existing straightening technique is artificial by some simple equipment, it is stretching, in stretching process, inevitably cause reinforcing bar axial twist to be out of shape, affect the mechanical property of reinforcing bar.The process of existing stirrup also mainly relies on manpower or semi-mechanical installation to process at building-site, the reinforcing bar after by straightening is needed to be cut into a section straight muscle by stirrup shape, and then curve required form by drawing, existing processing technology working (machining) efficiency is large compared with low, labour intensity, crudy and time schedule are difficult to control, material and energy waste larger.On-the-spot disorderly and unsystematic, be also unfavorable for modern-style construction.In the interim transport process of reinforcing bar or finished product, often need the cooperation of tower crane in addition, also can affect the orderly construction of other construction part.
Summary of the invention
the object of the invention is to, a kind of scene processing process of stirrup and stirrup processing space are provided, with solve existing stirrup working ability compared with low, labour intensity large, be not easy to the problem managed, thus overcome the deficiencies in the prior art.
technical scheme of the present invention:
a process for on-the-spot processing stirrup, this process opens up separately a block length square stirrup processing space at the construction field (site), and stirrup processing space divides raw material laydown area, stirrup processing district, finished product laydown area and garbage area; Both sides along stirrup processing space length direction are equipped with track, track is provided with portal crane and is responsible for the feedstock delivery of raw material laydown area to stirrup processing district, stirrup processing district is provided with hoop bender, by electric block gantry crane, the finished product stirrup processed is transported to finished product district, stirrup needed for engineering is all provided by stirrup processing space.
in previous process method, the area of described rectangle stirrup processing space is 400-500 square meter, and ground adopts C25 hardening of concrete, hardening thickness 200mm.
in previous process method, described portal crane employing hoisting weight is the remote control type electric cucurbit portal crane of less than 5 tons, and portal crane is walked on the track being positioned at stirrup processing space both sides, and lifting scope can cover whole stirrup processing space.
in previous process method, the model having automatic alignment, automatically block, automatically bend function that described hoop bender adopts the Tianjin section of building to produce is the digital controlled steel hoop bending machine of WG-12B; Hoop bender is placed in protection canopy, and hoop bender side is provided with pay off rack, and opposite side is provided with control room.
according to of the present invention a kind of stirrup processing space that above-mentioned process is formed, this stirrup processing space is rectangle, and the centre along stirrup processing space length direction is provided with passage, and the top of passage is stirrup processing district, stirrup is provided with hoop bender in processing district, and side, stirrup processing district is provided with garbage area; The side of passage is raw material laydown area, and the opposite side of passage is finished product laydown area, and the both sides along stirrup processing space length direction are provided with track, and track is provided with portal crane.
in aforementioned stirrup processing space, described hoop bender is provided with protection canopy, and the inlet side of hoop bender is provided with pay off rack, is provided with control room in the protection canopy of hoop bender side.
in aforementioned stirrup processing space, described feeder connection both sides are provided with segregator barriers.
owing to have employed technique scheme, compared with prior art, the present invention coordinates a digital controlled steel hoop bending machine to form by an electric block gantry crane in the present invention.Portal crane handling scope covers all processing places, and in place, the handling of raw material of reinforcement rebar, finished product stirrup, site plant completes by portal crane.In processing space, outfit crane has been completely free of material transport in field and, for the dependence of tower crane, has been avoided reinforcing bar field material transport to the impact of other construction part separately.Present invention achieves the work flow of the full-automatic uninterrupted brake forming of reinforcing bar, can continuous seepage, wastage of material is few, cost-saved, and improves dimensional accuracy and the form accuracy of product.
Accompanying drawing explanation
fig. 1 is structural representation of the present invention.
being labeled as in figure: 1-passage, 2-stirrup processing district, 3-hoop bender, 4-garbage area, 5-raw material laydown area, 6-finished product laydown area, 7-track, 8-portal crane, 9-protection canopy, 10-pay off rack, 11-control room, 12-segregator barriers.
Detailed description of the invention
below in conjunction with drawings and Examples, the present invention is described in further detail, but not as any limitation of the invention.
the process of a kind of scene processing stirrup of the present invention, as shown in Figure 1, this process opens up separately a block length square stirrup processing space at the construction field (site), and stirrup processing space divides raw material laydown area 5, stirrup processing district 2, finished product laydown area 6 and garbage area 4; Both sides along stirrup processing space length direction are equipped with track 7, track 7 is provided with portal crane 8 and is responsible for the feedstock delivery of raw material laydown area 5 to stirrup processing district 2, stirrup processing district 2 is provided with hoop bender 3, by portal crane 8, the finished product stirrup processed is transported to finished product laydown area 6, stirrup needed for engineering is all provided by stirrup processing space.The area of rectangle stirrup processing space is 400-500 square meter, and ground adopts C25 hardening of concrete, hardening thickness 200mm.Portal crane 8 adopts hoisting weight to be the remote control type electric cucurbit portal crane of less than 5 tons, and portal crane 8 is walked on the track 7 being positioned at stirrup processing space both sides, and lifting scope can cover whole stirrup processing space.What hoop bender 3 adopted the Tianjin section of building to produce has automatic alignment, automatically blocks, automatically bends the model of function is the digital controlled steel hoop bending machine of WG-12B; Hoop bender 3 is placed in protection canopy 9, and the arrival end of hoop bender 3 is provided with pay off rack 10, and hoop bender 3 side is provided with control room 11.
the structural representation of the of the present invention a kind of stirrup processing space formed according to above-mentioned process as shown in Figure 1, stirrup processing space is rectangle, centre along stirrup processing space length direction is provided with passage 1, the top of passage 1 is stirrup processing district 2, be provided with hoop bender 3 in stirrup processing district 2, side, stirrup processing district 2 is provided with garbage area 4; The side of passage 1 is raw material laydown area 5, and the opposite side of passage 1 is finished product laydown area 6, and the both sides along stirrup processing space length direction are provided with track 7, and track 7 is provided with portal crane 8.Hoop bender 3 is provided with protection canopy 9, and the inlet side of hoop bender 3 is provided with pay off rack 10, is provided with control room 11 in the protection canopy 9 of hoop bender 3 side.Passage 1 entrance both sides are provided with segregator barriers 12.
Embodiment
below for certain building project, the present invention is illustrated.This building project overall floorage 63.1 Wan ㎡, is made up of 19 32 floor high buildings, basement floor space 7 Wan ㎡.
during concrete enforcement, the stirrup processing space of 15.6m × 26.8m is set at the construction field (site), this processing place adopts the thick C25 hardening of concrete of 200mm, two long, track of 25m is laid on the ground for installing the electric block gantry crane of 5t at processing space, the WG-12B digital controlled steel hoop bending machine of the Tianjin section of a building production is installed on the ground at processing space, above digital controlled steel hoop bending machine, set up the protection canopy of 80 ㎡, and in protection canopy, set up the operating room of 8 ㎡.Centre along stirrup processing space length direction is provided with passage 1, and the top of passage 1 is stirrup processing district 2, is provided with hoop bender 3 in stirrup processing district 2, and side, stirrup processing district 2 is provided with garbage area 4; The side of passage 1 is raw material laydown area 5, and the opposite side of passage 1 is finished product laydown area 6, and the both sides along stirrup processing space length direction are provided with track 7, and track 7 is provided with portal crane 8.Hoop bender 3 is provided with protection canopy 9, and the inlet side of hoop bender 3 is provided with pay off rack 10, is provided with control room 11 in the protection canopy 9 of hoop bender 3 side.Passage 1 entrance both sides are provided with segregator barriers 12.
described digital controlled steel hoop bending machine is by the full-automatic hoop bender of conputer controlled, this hoop bender can process diameter 12mm and following grade III steel muscle, secondary reinforcing bar and one-level reinforcing bar, the maximum size of processing stirrup reaches 1.5m, to be that the stirrup of 0.8m, below 0.5m is per minute process about 14 to best bending hoop diameter.Specifically add man-hour, in computer, input needs the parameter of bending stirrup as requested, and digital controlled steel hoop bending machine is stretched in raw material reinforcing bar one end, automatically completes aligning → scale → bending → shearing one-shot forming overall process in hoop bender.It is for subsequent use that the finished product stirrup processed neatly is deposited in finished product laydown area by model.In order to better play the effect of stirrup processing space, processing space can be equipped with a freight or forklift, for by heaps for finished product stirrup pile or be transported to each place to use.
the production capacity of this routine stirrup can reach 1500-1800 per hour hoop, can replace the production efficiency of 15 ~ 20 workmans.Process 8 hours every day, substantially meet the whole stirrups in the above-mentioned specification of construction project, model.Automatically controlled program can input multiple figure, greatly simplifies the difficulty of processing of stirrup.The work flow of the full-automatic uninterrupted brake forming of reinforcing bar can be realized, can continuous seepage, wastage of material is minimum, and every reel muscle only remains the material less than a finished product stirrup, and surplus material can be lost in scrap heap.Save cost, and improve dimensional accuracy and the form accuracy of product.Numerical control device can ensure stirrup forming accuracy, avoids dimension of hoop reinforcement do not meet the demands or cause waste of material.Automatic hoop bender floor space is little, saves limited space, job site.
Claims (7)
1. a process for on-the-spot processing stirrup, it is characterized in that: this process opens up separately a block length square stirrup processing space at the construction field (site), stirrup processing space divides raw material laydown area, stirrup processing district, finished product laydown area and garbage area; Both sides along stirrup processing space length direction are equipped with track, track is provided with portal crane and is responsible for the feedstock delivery of raw material laydown area to stirrup processing district, stirrup processing district is provided with hoop bender, by electric block gantry crane, the finished product stirrup processed is transported to finished product district, stirrup needed for engineering is all provided by stirrup processing space.
2. process according to claim 1, is characterized in that: the area of described rectangle stirrup processing space is 400-500 square meter, and ground adopts C25 hardening of concrete, hardening thickness 200mm.
3. process according to claim 1, it is characterized in that: described portal crane employing hoisting weight is the remote control type electric cucurbit portal crane of less than 5 tons, portal crane is walked on the track being positioned at stirrup processing space both sides, and lifting scope can cover whole stirrup processing space.
4. process according to claim 1, is characterized in that: the model having automatic alignment, automatically block, automatically bend function that described hoop bender adopts the Tianjin section of building to produce is the digital controlled steel hoop bending machine of WG-12B; Hoop bender is placed in protection canopy, and hoop bender side is provided with pay off rack, and opposite side is provided with control room.
5. the stirrup processing space that process is formed according to the arbitrary claim of claim 1-4, it is characterized in that: this stirrup processing space is rectangle, centre along stirrup processing space length direction is provided with passage (1), the top of passage (1) is stirrup processing district (2), be provided with hoop bender (3) in stirrup processing district (2), stirrup processing district (2) side is provided with garbage area (4); The side of passage (1) is raw material laydown area (5), and the opposite side of passage (1) is finished product laydown area (6), and the both sides along stirrup processing space length direction are provided with track (7), and track (7) is provided with portal crane (8).
6. stirrup processing space according to claim 5, it is characterized in that: described hoop bender (3) is provided with protection canopy (9), the inlet side of hoop bender (3) is provided with pay off rack (10), is provided with control room (11) in the protection canopy (9) of hoop bender (3) side.
7. stirrup processing space according to claim 5, is characterized in that: described passage (1) entrance both sides are provided with segregator barriers (12).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410106976.7A CN104818870B (en) | 2014-03-21 | 2014-03-21 | The process and stirrup processing space of a kind of scene processing stirrup |
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|---|---|---|---|
| CN201410106976.7A CN104818870B (en) | 2014-03-21 | 2014-03-21 | The process and stirrup processing space of a kind of scene processing stirrup |
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| CN104818870A true CN104818870A (en) | 2015-08-05 |
| CN104818870B CN104818870B (en) | 2017-06-09 |
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Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201395864Y (en) * | 2009-05-11 | 2010-02-03 | 中铁十二局集团第七工程有限公司 | Mobile reinforcement shed |
| CN202430823U (en) * | 2011-12-02 | 2012-09-12 | 中建七局第一建筑有限公司 | Detachable steel bar processing protective shed |
| CN204001871U (en) * | 2014-03-21 | 2014-12-10 | 中国建筑第四工程局有限公司 | A kind of stirrup processing space |
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2014
- 2014-03-21 CN CN201410106976.7A patent/CN104818870B/en active Active
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201395864Y (en) * | 2009-05-11 | 2010-02-03 | 中铁十二局集团第七工程有限公司 | Mobile reinforcement shed |
| CN202430823U (en) * | 2011-12-02 | 2012-09-12 | 中建七局第一建筑有限公司 | Detachable steel bar processing protective shed |
| CN204001871U (en) * | 2014-03-21 | 2014-12-10 | 中国建筑第四工程局有限公司 | A kind of stirrup processing space |
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| CN104818870B (en) | 2017-06-09 |
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