CN104805989A - Reinforced container floor and manufacturing method thereof - Google Patents

Reinforced container floor and manufacturing method thereof Download PDF

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Publication number
CN104805989A
CN104805989A CN201510195968.9A CN201510195968A CN104805989A CN 104805989 A CN104805989 A CN 104805989A CN 201510195968 A CN201510195968 A CN 201510195968A CN 104805989 A CN104805989 A CN 104805989A
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Prior art keywords
layer
starch adhesive
bed
container floor
bamboo
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CN201510195968.9A
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Inventor
葛庭洪
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Zhangjiagang Shenggang Environment Fireproof Construction Material Co Ltd
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Zhangjiagang Shenggang Environment Fireproof Construction Material Co Ltd
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Priority to CN201510195968.9A priority Critical patent/CN104805989A/en
Publication of CN104805989A publication Critical patent/CN104805989A/en
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Abstract

The invention provides a reinforced container floor and a manufacturing method thereof. The reinforced container floor sequentially comprises a surface pulp layer, a lower mixing layer, a lower middle material layer, a bamboo fiber layer, an upper middle material layer and an upper mixing layer from bottom to top, wherein the lower mixing layer comprises a lower non-woven fabric layer and a glass fiber layer, and the upper mixing layer comprises a grid cloth layer, an upper non-woven fabric layer and an aluminum foil layer. The manufacturing method provided by the invention is simple, and the cost is low. The container floor manufactured by the method has the advantages that the anti-impact performance is high, and the damage due to displacement caused by collision can be prevented; the toughness is high, and the cracking is prevented; the reinforced container floor has the characteristic that the heat insulation performance, the fireproof performance and the insulation performance are good.

Description

A kind of reinforced container floor and manufacture method thereof
Technical field
The invention belongs to house decorative material field, be specifically related to a kind of reinforced container floor and manufacture method thereof.
Background technology
At present, in order to meet the demand of expressway around city development, a large amount of work personnel pour in city, and these work personnel's is more liquid, and in order to solve lodging problem, cheap container house becomes first-selected; Conveniently live use, the inside of container house is all also equipped with floor.
Container is placed in building site mostly, belongs to interim to the demand of container; Therefore container needs to carry continually, and in handling process, unavoidable and hard object collides; The floor of internal container can be subjected to displacement due to collision unavoidably, causes bottom slab crack; Not only affect container floor attractive in appearance, fire prevention and heat-insulating property, also affect its application life simultaneously.
Therefore, develop a kind of while raising shock resistance, ensure that the container floor of fireproof heat insulating performance is those skilled in the art institute urgent need to solve the problem.
Summary of the invention
For solving the problem, the invention discloses a kind of reinforced container floor and manufacture method thereof.
In order to achieve the above object, the invention provides following technical scheme:
A kind of reinforced container floor, comprises starch adhesive layer, lower mixed layer, the lower middle bed of material, bamboo fine layer, the upper bed of material and upper mixed layer from the bottom to top successively; Lower mixed layer comprises lower nonwoven layer and fiberglass layer; Upper mixed layer comprises scrim layer, upper nonwoven layer and aluminium foil layer.
Its manufacture method is:
(1) prepare starch adhesive mould, add starch adhesive raw material wherein and stir, making its natural coagulation, as starch adhesive layer; Before treating that starch adhesive layer solidifies completely, prepare grammes per square metre be the non-woven fabrics of 9 grams as lower nonwoven layer and 6x4 object alkali-free glass fiber cloth as fiberglass layer, by bonding agent, lower nonwoven layer and fiberglass layer are fitted, as lower mixed layer; And lower nonwoven layer is positioned over the surface of starch adhesive layer; Hot pressing is carried out after starch adhesive layer solidifies completely;
(2) prepare lower in material mould and upper material mould, respectively to expecting raw material in wherein interpolation and stirring, respectively as the lower middle bed of material and the upper bed of material after solidifying; Before treating that the lower middle bed of material solidifies completely, equidistantly place bamboo fibre on its surface, as the fine layer of bamboo;
(3) prepare 5x5 object interwoven mesh fabric as scrim layer, grammes per square metre be the non-woven fabrics of 14 grams as upper nonwoven layer and decoration foil as aluminium foil layer, bonding agent is used to fit, scrim layer, upper nonwoven layer and aluminium foil layer as upper mixed layer successively; Before treating that the upper bed of material solidifies completely, the scrim layer in mixed layer is placed in the upper surface of the upper bed of material; And the upper bed of material is positioned on the fine layer of bamboo;
(4) after the lower middle bed of material and the upper bed of material solidify completely, hot pressing is carried out to entirety, and carry out deburring.
The invention provides a kind of reinforced container floor, according to the bottom fitting in container, order from the bottom to top comprises starch adhesive layer, lower mixed layer, the lower middle bed of material, bamboo fine layer, the upper bed of material and upper mixed layer successively.
Concrete manufacture method is: use starch adhesive raw material to make starch adhesive layer, before treating that it solidifies completely, be that the non-woven fabrics of 9 grams is as lower nonwoven layer and 6x4 object alkali-free glass fiber cloth as fiberglass layer using grammes per square metre, using bonding agent to incite somebody to action both bonding is lower mixed layer, and lower mixed layer is placed in the surface of starch adhesive layer, make lower nonwoven layer be placed in the surface of starch adhesive layer; After starch adhesive layer solidifies completely, carry out hot pressing, starch adhesive layer and lower mixed layer are fitted completely.
Lower middle material mould and upper material mould is used to make the lower middle bed of material respectively subsequently, treat that the upper bed of material makes upper mixed layer before solidifying completely, bonding agent is used to be the non-woven fabrics of 14 grams and decoration foil is bonding fits together successively by 5x5 object interwoven mesh fabric, grammes per square metre, respectively as scrim layer, upper nonwoven layer and aluminium foil layer, and upper mixed layer is layed in the surface of the upper bed of material, make scrim layer fit in the upper bed of material.
And before during band is lower, the bed of material solidifies completely, the bamboo of the length and width such as to lay on its surface is at equal intervals fine, then is placed under bamboo fibre by the upper bed of material for solidifying completely; Hot pressing is carried out and deburring after solidifying completely.
As preferably, the thickness of the fine layer of bamboo is 1.5-3mm, and width is 1-8mm, and the spacing between bamboo fibre is 0.5-5cm.
As preferably, shared by the constituent of starch adhesive raw material and each composition, mass percent is: magnesia: 25-29%, magnesium sulfide: 50-60%, French chalk: 9-12%, flyash: 1.5-3%, quartz powder: 1.5-3%, dyestuff: 0.5-1.5%.
Starch adhesive raw material in the present invention is made up of magnesia, magnesium sulfide, French chalk, flyash, quartz powder and dyestuff; Magnesia belongs to cementitious material, can by each constituent gelling together, and nonpoisonous and tasteless, there are extremely fireproof insulating properties; French chalk has excellent refractoriness and acid-resisting; Flyash can improve the workability of quartz powder and other components; Quartz powder is as filler; Dyestuff is then as dyestuff.
As preferably, shared by the constituent of middle material raw material and each composition, mass percent is: magnesia: 23-30%, magnesium chloride: 35-45%, wood chip: 12-17%, leftover pieces: 12-17%, dyestuff: 0.2-1.5%.
In in the present invention, material raw material is made up of magnesia, magnesium chloride, wood chip, leftover pieces and dyestuff; Magnesia belongs to cementitious material, can by each constituent gelling together, and nonpoisonous and tasteless, there are extremely fireproof insulating properties; Magnesium chloride, wood chip and leftover pieces are all filled as inserts; Dyestuff is then for dyeing.
As preferably, the bottom of starch adhesive layer is also fitted with layer of PVC.
In order to promote the result of use of the present invention and container base contact position, in the bottom of starch adhesive layer laminating layer of PVC, promote the heat resistance of bottom, toughness and ductility.
Compared with prior art, beneficial effect is in the present invention: (1) manufacture method is simple, cost is low; (2) shock resistance is strong, can prevent from, because collision is subjected to displacement, causing damaging; (3) toughness is strong, prevents cracking; (4) be incubated, prevent fires and good insulation preformance.
Accompanying drawing explanation
Fig. 1, structural representation of the present invention.
Reference numerals list: starch adhesive layer 1, the lower middle bed of material 2, bamboo fine layer 3, the upper bed of material 4, lower nonwoven layer 5, fiberglass layer 6, scrim layer 7, upper nonwoven layer 8, aluminium foil layer 9, layer of PVC 10.
Detailed description of the invention
Below with reference to specific embodiment, technical scheme provided by the invention is described in detail, following detailed description of the invention should be understood and be only not used in for illustration of the present invention and limit the scope of the invention.
Embodiment 1:
Be illustrated in figure 1 structural representation of the present invention, the present invention is a kind of reinforced container floor, comprises starch adhesive layer 1, lower mixed layer, the lower middle bed of material 2, bamboo fine layer 3, the upper bed of material 4 and upper mixed layer from the bottom to top successively; Lower mixed layer comprises lower nonwoven layer 5 and fiberglass layer 6; Upper mixed layer comprises scrim layer 7, upper nonwoven layer 8 and aluminium foil layer 9.
Its manufacture method is:
(1) prepare starch adhesive mould, add starch adhesive raw material wherein and stir, making its natural coagulation, as starch adhesive layer 1; Wherein mass percent shared by the constituent of starch adhesive raw material and each composition is: magnesia: 25%, magnesium sulfide: 55.5%, French chalk: 12%, flyash: 3%, quartz powder: 3%, dyestuff: 1.5%; Before treating that starch adhesive layer 1 solidifies completely, prepare grammes per square metre be the non-woven fabrics of 9 grams as lower nonwoven layer 5 and 6x4 object alkali-free glass fiber cloth as fiberglass layer 6, by bonding agent, lower nonwoven layer 5 is fitted, as lower mixed layer with fiberglass layer 6; And lower nonwoven layer 5 is positioned over the surface of starch adhesive layer 1; Hot pressing is carried out after starch adhesive layer 1 solidifies completely;
(2) prepare lower in material mould and upper material mould, respectively to expecting raw material in wherein adding and stirring, respectively as the lower middle bed of material 2 and the upper bed of material 4 after solidifying; Wherein, shared by the material constituent of raw material and each composition, mass percent is: magnesia: 23%, magnesium chloride: 41.5%, wood chip: 17%, leftover pieces: 17%, dyestuff: 1.5%; Before treating that the lower middle bed of material 2 solidifies completely, equidistantly place bamboo fibre on its surface, as the fine layer 3 of bamboo; The thickness of the fine layer 3 of bamboo is 1.5mm, and width is 1mm.And the spacing between bamboo fibre is 0.5cm;
(3) prepare 5x5 object interwoven mesh fabric as scrim layer 7, grammes per square metre be the non-woven fabrics of 14 grams as upper nonwoven layer 8 and decoration foil as aluminium foil layer 9, bonding agent is used to fit, scrim layer 7, upper nonwoven layer 8 and aluminium foil layer 9 as upper mixed layer successively; Before treating that the upper bed of material 4 solidifies completely, the scrim layer 7 in mixed layer is placed in the upper surface of the upper bed of material 4; And the upper bed of material 4 is positioned on the fine layer 3 of bamboo;
(4) after the lower middle bed of material 2 solidifies completely with the upper bed of material 4, hot pressing is carried out to entirety, and carries out deburring.
The present invention also can also be fitted with layer of PVC 10 in the bottom of starch adhesive layer 1.
By the container floor that the present invention manufactures, its shock resistance promotes 33%, and application life extends 30%.
Embodiment 2:
Be illustrated in figure 1 structural representation of the present invention, the present invention is a kind of reinforced container floor, comprises starch adhesive layer 1, lower mixed layer, the lower middle bed of material 2, bamboo fine layer 3, the upper bed of material 4 and upper mixed layer from the bottom to top successively; Lower mixed layer comprises lower nonwoven layer 5 and fiberglass layer 6; Upper mixed layer comprises scrim layer 7, upper nonwoven layer 8 and aluminium foil layer 9.
Its manufacture method is:
(1) prepare starch adhesive mould, add starch adhesive raw material wherein and stir, making its natural coagulation, as starch adhesive layer 1; Wherein mass percent shared by the constituent of starch adhesive raw material and each composition is: magnesia: 27%, magnesium sulfide: 56%, French chalk: 10%, flyash: 3%, quartz powder: 2.5%, dyestuff: 1.5%; Before treating that starch adhesive layer 1 solidifies completely, prepare grammes per square metre be the non-woven fabrics of 9 grams as lower nonwoven layer 5 and 6x4 object alkali-free glass fiber cloth as fiberglass layer 6, by bonding agent, lower nonwoven layer 5 is fitted, as lower mixed layer with fiberglass layer 6; And lower nonwoven layer 5 is positioned over the surface of starch adhesive layer 1; Hot pressing is carried out after starch adhesive layer 1 solidifies completely;
(2) prepare lower in material mould and upper material mould, respectively to expecting raw material in wherein adding and stirring, respectively as the lower middle bed of material 2 and the upper bed of material 4 after solidifying; Wherein, shared by the material constituent of raw material and each composition, mass percent is: magnesia: 26%, magnesium chloride: 42.5%, wood chip: 15%, leftover pieces: 15%, dyestuff: 1.5%; Before treating that the lower middle bed of material 2 solidifies completely, equidistantly place bamboo fibre on its surface, as the fine layer 3 of bamboo; The thickness of the fine layer 3 of bamboo is 2.2mm, and width is 5mm, and the spacing between bamboo fibre is 3.5cm;
(3) prepare 5x5 object interwoven mesh fabric as scrim layer 7, grammes per square metre be the non-woven fabrics of 14 grams as upper nonwoven layer 8 and decoration foil as aluminium foil layer 9, bonding agent is used to fit, scrim layer 7, upper nonwoven layer 8 and aluminium foil layer 9 as upper mixed layer successively; Before treating that the upper bed of material 4 solidifies completely, the scrim layer 7 in mixed layer is placed in the upper surface of the upper bed of material 4; And the upper bed of material 4 is positioned on the fine layer 3 of bamboo;
(4) after the lower middle bed of material 2 solidifies completely with the upper bed of material 4, hot pressing is carried out to entirety, and carries out deburring.
The present invention also can also be fitted with layer of PVC 10 in the bottom of starch adhesive layer 1.
By the container floor that the present invention manufactures, its shock resistance promotes 38%, and application life extends 42%.
Embodiment 3:
Be illustrated in figure 1 structural representation of the present invention, the present invention is a kind of reinforced container floor, comprises starch adhesive layer 1, lower mixed layer, the lower middle bed of material 2, bamboo fine layer 3, the upper bed of material 4 and upper mixed layer from the bottom to top successively; Lower mixed layer comprises lower nonwoven layer 5 and fiberglass layer 6; Upper mixed layer comprises scrim layer 7, upper nonwoven layer 8 and aluminium foil layer 9.
Its manufacture method is:
(1) prepare starch adhesive mould, add starch adhesive raw material wherein and stir, making its natural coagulation, as starch adhesive layer 1; Wherein mass percent shared by the constituent of starch adhesive raw material and each composition is: magnesia: 29%, magnesium sulfide: 58%, French chalk: 9%, flyash: 1.5%, quartz powder: 2%, dyestuff: 0.5%; Before treating that starch adhesive layer 1 solidifies completely, prepare grammes per square metre be the non-woven fabrics of 9 grams as lower nonwoven layer 5 and 6x4 object alkali-free glass fiber cloth as fiberglass layer 6, by bonding agent, lower nonwoven layer 5 is fitted, as lower mixed layer with fiberglass layer 6; And lower nonwoven layer 5 is positioned over the surface of starch adhesive layer 1; Hot pressing is carried out after starch adhesive layer 1 solidifies completely;
(2) prepare lower in material mould and upper material mould, respectively to expecting raw material in wherein adding and stirring, respectively as the lower middle bed of material 2 and the upper bed of material 4 after solidifying; Wherein, shared by the material constituent of raw material and each composition, mass percent is: magnesia: 30%, magnesium chloride: 44%, wood chip: 13%, leftover pieces: 12.8%, dyestuff: 0.2%; Before treating that the lower middle bed of material 2 solidifies completely, equidistantly place bamboo fibre on its surface, as the fine layer 3 of bamboo; The thickness of the fine layer 3 of bamboo is 3mm, and width is 8mm, and the spacing between bamboo fibre is 5cm;
(3) prepare 5x5 object interwoven mesh fabric as scrim layer 7, grammes per square metre be the non-woven fabrics of 14 grams as upper nonwoven layer 8 and decoration foil as aluminium foil layer 9, bonding agent is used to fit, scrim layer 7, upper nonwoven layer 8 and aluminium foil layer 9 as upper mixed layer successively; Before treating that the upper bed of material 4 solidifies completely, the scrim layer 7 in mixed layer is placed in the upper surface of the upper bed of material 4; And the upper bed of material 4 is positioned on the fine layer 3 of bamboo;
(4) after the lower middle bed of material 2 solidifies completely with the upper bed of material 4, hot pressing is carried out to entirety, and carries out deburring.
The present invention also can also be fitted with layer of PVC 10 in the bottom of starch adhesive layer 1.
By the container floor that the present invention manufactures, its shock resistance promotes 43%, and application life extends 51%.
Finally it should be noted that, above embodiment is only in order to illustrate technical scheme of the present invention and non-limiting technical scheme, those of ordinary skill in the art is to be understood that, those are modified to technical scheme of the present invention or equivalent replacement, and do not depart from aim and the scope of the technical program, all should be encompassed in the middle of right of the present invention.

Claims (6)

1. a reinforced container floor, is characterized in that: comprise starch adhesive layer, lower mixed layer, the lower middle bed of material, bamboo fine layer, the upper bed of material and upper mixed layer from the bottom to top successively; Described lower mixed layer comprises lower nonwoven layer and fiberglass layer; Described upper mixed layer comprises scrim layer, upper nonwoven layer and aluminium foil layer.
2. the reinforced container floor of one according to claim 1, is characterized in that: its manufacture method is:
(1) prepare starch adhesive mould, add starch adhesive raw material wherein and stir, making its natural coagulation, as starch adhesive layer; Before treating that starch adhesive layer solidifies completely, prepare grammes per square metre be the non-woven fabrics of 9 grams as lower nonwoven layer and 6x4 object alkali-free glass fiber cloth as fiberglass layer, by bonding agent, lower nonwoven layer and fiberglass layer are fitted, as lower mixed layer; And lower nonwoven layer is positioned over the surface of starch adhesive layer; Hot pressing is carried out after starch adhesive layer solidifies completely;
(2) prepare lower in material mould and upper material mould, respectively to expecting raw material in wherein interpolation and stirring, respectively as the lower middle bed of material and the upper bed of material after solidifying; Before treating that the lower middle bed of material solidifies completely, equidistantly place bamboo fibre on its surface, as the fine layer of bamboo;
(3) prepare 5x5 object interwoven mesh fabric as scrim layer, grammes per square metre be the non-woven fabrics of 14 grams as upper nonwoven layer and decoration foil as aluminium foil layer, bonding agent is used to fit, clathrum, upper nonwoven layer and aluminium foil layer as upper mixed layer successively; Before treating that the upper bed of material solidifies completely, the scrim layer in mixed layer is placed in the upper surface of the upper bed of material; And the upper bed of material is positioned on the fine layer of bamboo;
(4) after the lower middle bed of material and the upper bed of material solidify completely, hot pressing is carried out to entirety, and carry out deburring.
3. the reinforced container floor of one according to claim 2, is characterized in that: the thickness of the fine layer of described bamboo is 1.5-3mm, and width is 1-8mm, and the spacing between bamboo fibre is 0.5-5cm.
4. the reinforced container floor of one according to claim 2, is characterized in that: shared by the constituent of described starch adhesive raw material and each composition, mass percent is: magnesia: 25-29%, magnesium sulfide: 50-60%, French chalk: 9-12%, flyash: 1.5-3%, quartz powder: 1.5-3%, dyestuff: 0.5-1.5%.
5. the reinforced container floor of one according to claim 2, is characterized in that: shared by the constituent of described middle material raw material and each composition, mass percent is: magnesia: 23-30%, magnesium chloride: 35-45%, wood chip: 12-17%, leftover pieces: 12-17%, dyestuff: 0.2-1.5%.
6. the reinforced container floor of one according to claim 1, is characterized in that: the bottom of described starch adhesive layer is also fitted with layer of PVC.
CN201510195968.9A 2015-04-23 2015-04-23 Reinforced container floor and manufacturing method thereof Pending CN104805989A (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105040941A (en) * 2015-07-31 2015-11-11 张家港市盛港绿色防火建材有限公司 Magnesian wallboard with inner decorative face and manufacturing method of magnesian wallboard
CN106592922A (en) * 2016-11-19 2017-04-26 张家港市盛港绿色防火建材有限公司 Damp-proof aluminum foil composite floor for container
CN106592923A (en) * 2016-11-19 2017-04-26 张家港市盛港绿色防火建材有限公司 High-strength dampening-proof container floor
CN106677478A (en) * 2016-11-19 2017-05-17 张家港市盛港绿色防火建材有限公司 Multilayer composite wooden waterproof floor

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105040941A (en) * 2015-07-31 2015-11-11 张家港市盛港绿色防火建材有限公司 Magnesian wallboard with inner decorative face and manufacturing method of magnesian wallboard
CN106592922A (en) * 2016-11-19 2017-04-26 张家港市盛港绿色防火建材有限公司 Damp-proof aluminum foil composite floor for container
CN106592923A (en) * 2016-11-19 2017-04-26 张家港市盛港绿色防火建材有限公司 High-strength dampening-proof container floor
CN106677478A (en) * 2016-11-19 2017-05-17 张家港市盛港绿色防火建材有限公司 Multilayer composite wooden waterproof floor

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Application publication date: 20150729