CN104801495A - Full-automatic total-package sorting system and method - Google Patents
Full-automatic total-package sorting system and method Download PDFInfo
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- CN104801495A CN104801495A CN201510136783.0A CN201510136783A CN104801495A CN 104801495 A CN104801495 A CN 104801495A CN 201510136783 A CN201510136783 A CN 201510136783A CN 104801495 A CN104801495 A CN 104801495A
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Abstract
The invention discloses a full-automatic total-package sorting system. The system comprises importing rubber belt conveyors, sorting rubber belt conveyors, chutes, micro-resistance switches and branch convergence rubber belt conveyors, wherein the importing rubber belt conveyors are connected with the sorting rubber belt conveyors connected with the branch convergence rubber belt conveyors through the chutes, each sorting rubber belt conveyor is equipped with multiple micro-resistance switches, and the micro-resistance switches transfer total packages sent from the importing rubber belt conveyors to the sorting rubber belt conveyors to the branch convergence rubber belt conveyors through the chutes. The full-automatic total-package sorting system is mainly used for increasing the automation degree of a handling center of the logistics industry, decreasing the manpower usage cost and the sorting error rate in a sorting link in the logistics industry and reducing the labor intensity of workers.
Description
Technical field
The invention belongs to postal equipment technical field, particularly the full-automatic overall budget sorting system of one and method.
Background technology
In industries such as postal and express deliveries, constantly perfect along with national recruitment system, improving constantly of human cost, the develop rapidly of the express mail amount after electric business's fast development, increasing fully-automatic equipment is used to the sorting link of express mail.At present in the process program of post industry and each express delivery industry, as shown in Figure 1, first point of link after unloading all adopts the sort mode of matrix form, each just branch all adopts the work pattern manually seeing face list, this sorting link employs a large amount of manpowers, it is single that each mail due to process depends on face, and all personnel needs skilled worker, and the many mistakes of people are just many.Overall budget is simultaneously very heavy, generally all reaches 60 kilograms, and the labour intensity of employee is large very.
Summary of the invention
The object of this invention is to provide a kind of full-automatic overall budget sorting system and method, to solve existing system inefficiency, human cost occupies high problem.
Technical scheme of the present invention is, a kind of full-automatic overall budget sorting system, comprise importing adhesive tape conveying machine, sorting rubber conveyer, chute, micro-resistance railway switch and branch line conflux rubber conveyer, described importing adhesive tape conveying machine connects described sorting rubber conveyer, described sorting rubber conveyer is connected by described chute and the described branch line rubber conveyer that confluxes, described sorting rubber conveyer is configured with multiple described micro-resistance railway switch, the overall budget being delivered to described sorting rubber conveyer by described importing adhesive tape conveying machine is transferred to described branch line through described chute and to conflux rubber conveyer by described micro-resistance railway switch.
Described total packet length L between 0.4 ~ 1 meter,
Each overall budget spacing a=0.5 rice on importing adhesive tape conveying machine, imports the transporting velocity v=0.5 meter per second of adhesive tape conveying machine,
The transporting velocity of sorting adhesive tape conveying machine is 1 meter per second, and on sorting adhesive tape conveying machine, the spacing of each overall budget is 1 meter,
The time of getting of described micro-resistance railway switch is 1 second, and swing arm recovery time is 0.5 second, and the interval time of each swing arm is 0.5 second, swing arm efficiency be 1800 tickets/time.
A kind of full-automatic overall budget method for sorting, adopts said system, is placed in Expansion belt conveyor when unloading by unidirectional for total envelope upper queuing,
When there being total package informatin in described system, described overall budget is scanned, then be transported to described sorting rubber conveyer by described importing adhesive tape conveying machine and carry out automatic sorting;
When in described system without total package informatin time, on single by face of manually seeing the large word criticized, by manually carrying out bin stamp, then be transported to described sorting rubber conveyer by described importing adhesive tape conveying machine and carry out automatic sorting.
Full automatic overall budget sorting system of the present invention is mainly in order to improve the automaticity of the processing center of logistic industry, reduce the use cost of logistic industry at sorting link manpower and the error rate of sorting, alleviate the labour intensity of employee simultaneously, employee work is obtained and more has dignity, more solve the recruitment puzzlement of processing center.This full automatic overall budget sorting system can meet the overall budget size of sortation hubs process comparatively greatly simultaneously, heavier-weight, the requirement that efficiency of unloading is higher.
After adopting this full automatic overall budget sorting system, personnel can be saved in a large number, employee only need input road direction, by micro-resistance railway switch, corresponding road direction is sent in overall budget, every bar line only needs a skilled worker, and labour intensity is low, can be enterprise and saves a large amount of human cost, automaticity is high, has very large generalization.
Accompanying drawing explanation
Fig. 1 is artificial overall budget sort mode schematic diagram in prior art.
Fig. 2 is full-automatic overall budget sort mode schematic diagram of the present invention.
Fig. 3 is new and old scheme year Meteorological comparison diagram.
Fig. 4 is micro-resistance railway switch schematic diagram.
Fig. 5 is the present invention's full-automatic overall budget sorting flow chart.
Wherein, 1-importing adhesive tape conveying machine, 2-sorting rubber conveyer, 3-chute, 4-micro-resistance railway switch, 5-branch line confluxes rubber conveyer.
Detailed description of the invention
As shown in Figure 2, full-automatic overall budget sorting system of the present invention, comprise importing adhesive tape conveying machine, sorting rubber conveyer, chute, micro-resistance railway switch and branch line conflux rubber conveyer, described importing adhesive tape conveying machine connects described sorting rubber conveyer, described sorting rubber conveyer is connected by described chute and the described branch line rubber conveyer that confluxes, described sorting rubber conveyer is configured with multiple described micro-resistance railway switch, the overall budget being delivered to described sorting rubber conveyer by described importing adhesive tape conveying machine is transferred to described branch line through described chute and to conflux rubber conveyer by described micro-resistance railway switch.
By to overall budget first point link efficiency, just divide the analysis of road direction, automaticity and the working strength of employee, the cost of input and output, describe the feasibility and advantage that adopt full automatic overall budget sorting system of the present invention.
Analyze the efficiency of just point link:
Under normal circumstances, this full automatic overall budget sorting system is used in the just point link of the overall budget after unloading, and through on-the-spot actual mapping, total packet length is generally L=0.4 ~ 1 meter.
(1) for importing adhesive tape conveying machine
Conveniently just point personnel see that face is single, require that overall budget queues up to be placed on by the personnel that unload and import on adhesive tape conveying machine, the actual efficiency that employee unloads 1200 ~ 1500 tickets/time, the actual efficiency that two employees unload simultaneously 1500 ~ 1800 tickets/time.When adopting this full automatic overall budget sorting system, first to rule by every 0.5 meter on importing adhesive tape conveying machine, requiring when unloading that unidirectional for total envelope upper queuing is placed on by employee imports on adhesive tape conveying machine, each total inter-packet gap a=0.5 rice, the transporting velocity importing adhesive tape conveying machine is v=0.5 meter per second.
Conveying peak efficiency is: 3600*v/ (L+a)=3600*0.5/ (0.5+0.5)=1800 tickets/time
Conveying minimum efficiency is: 3600*v/ (L+a)=3600*0.5/ (1+0.5)=1200 tickets/time
(2) for sorting adhesive tape conveying machine
The transporting velocity of sorting adhesive tape conveying machine is 1 meter per second, can the spacing of former and later two overall budgets be pulled open to 1 meter by 0.5 meter after overall budget arrives sorting rubber conveyer completely, for the action draw-out-time of micro-resistance railway switch, the transfer efficiency of sorting adhesive tape conveying machine is consistent with importing adhesive tape conveying machine, be up to 1800 tickets/time.
(3) for micro-resistance railway switch
Due to overall budget heavier-weight (60 kilograms), the swing arm own wt of micro-resistance railway switch is heavier, damage to overall budget time simultaneously in order to reduce swing arm, the speed of getting of micro-resistance railway switch is unsuitable too fast, the time of getting of current design is 1 second (bandwidth of sorting adhesive tape conveying machine is 1 meter), swing arm recovery time is 0.5 second, and the interval time of each swing arm is 0.5 second, swing arm efficiency be 1800 tickets/time.
Analyze just point road direction:
The pattern of two level sortations is generally all adopted at present in postal and express delivery industry overall budget sorting mode, one-level first just divides 4 ~ 8 tunnels, secondary is sub-divided into road direction again, when this full automatic overall budget sorting system is preferably used in a level sortation, human cost can be embodied a concentrated reflection of out save, alleviate the labour intensity of employee, fully can ensure the whole efficiency of system simultaneously.Certainly, when secondary segments, can adopt this full automatic overall budget sorting system equally, the efficiency of transmission of rubber conveyer can be restricted, and the input of equipment can corresponding increase, but can save a large amount of personnel equally, alleviates the labour intensity of employee.
The working strength of analysis automated degree and employee:
When adopting this full automatic overall budget sorting system, every bar circuit only need arrange stamp personnel after unloading, by stamp person according to the face single channel in overall budget to, input corresponding Arabic numerals road direction number, automatically the position of overall budget on sorting line is identified by system, automatically corresponding road direction is sent in overall budget by micro-resistance railway switch, in whole sort process, employee is without the need to moving overall budget, employee stands work by whole day and changes sedentary into, labour intensity is very low, the technical staff required is few, processing center recruitment easily, barbarous operation can be avoided simultaneously, sorting error rate is low.
Analyze the cost of input and output:
At present, in the actual use of certain express company, this express company is just dividing link user of service 168 people in the original plan, after adopting this full automatic overall budget sorting system, on the basis of reservation 4 boostraps, user of service 48 people altogether, saves personnel 120 people, within 1 year, has just regained the input cost of equipment.
By the use of reality, describe the processing center that this full automatic overall budget sorting system fully can be applicable to each logistic industry, can reduce labor intensity for logistic industry, improve automation, less error rate, saving personnel, improve input-output ratio, for the automation of logistics sorting provides a kind of brand-new thinking.
Concrete and for example below example.
In the disposal field of certain express company, the just point link of unloading of original design, have 24 and unload parking stall, 8 tunnels are just divided in each parking stall of unloading, and every road needs just point employee 7 people, and 24 lines need employee 168 people altogether.
At present, after using this full automatic overall budget sorting system, formerly remain 4 boostraps, because dolly is more, increase by 2 boostraps again, add up to and use boostrap 6, all the other 18 all adopt full-automatic micro-resistance railway switch, need just point personnel 78 people, save personnel 90 people altogether.When cart increasing number, after employee's skilled operation, system only need retain 4 boostraps, every bar transfer matic only needs employee one people, needs just point personnel 48 people, saves the personnel 120 people (heart in processes at present altogether, Part Full Automatic line uses 2 employees, and part uses an employee).The maximum 1 year input cost with regard to recoverable equipment.
Calculate 10 years average lives by equipment, add annual equipment maintenance cost, 10 years cost-saved more than 5,800 ten thousand.
In former scheme, 24 are unloaded parking stall needs just point technical staff 168 people, and after using this full automatic overall budget sorting system, only need just point technical staff 78 people, will reduce to 48 people, the minimizing of personnel greatly reduces the possibility of misclassification later.
All 168 employees in former scheme, the working time must stand work, and need the single information in the face by seeing overall budget, overall budget left behind from sorting adhesive tape conveying machine, overall budget weight is very heavy, and the labour intensity of employee is very large.
After using this full automatic overall budget sorting system, except 6 boostraps retained, the every bar line body having installed micro-resistance railway switch only needs employee two, employee be responsible for just point first via and by total envelope single pendulum to road direction typing personnel, road direction typing personnel only need sedentary, by checking the information of total envelope list, input the first point of road direction number (2 ~ No. 7 road directions number) of this overall budget, without the need to moving overall budget, automatically overall budget is pushed corresponding road direction chute by micro-resistance railway switch, employee work is light, and labour intensity is very low.
It is below a specific embodiment of the present invention.
In the processing center of certain express company, total Ge Yidong building, north and south, Mei Dong building is the structure of second floor, Mei Dong building floor space 4400 square meter, the express mail in Bei Lou process subordinate site and Jiangsu-zhejiang Shanghai Area Anhui, totally 12 are unloaded parking stall, the express mail in district and Jiangsu-zhejiang Shanghai Area Anhui is contracted in Nan Lou process, totally 12 are unloaded parking stall, and the Stall in two buildings is large part and overall budget warp turns, and second floor is smallclothes disposal field.The efficiency of unloading that every bar unloads parking stall be 1800 tickets/time, 24 unload parking stall amount to process 4.32 ten thousand tickets/time.
In former scheme, every bar unloads fare all just point 8 tunnels, and every bar unloads fare all needs just point personnel 7, and 24 are unloaded parking stall and need just point technical staff 168 people altogether, every employee drops into 50,000 yuan year per capita, 168 employees add up to year cost 8,400,000 yuan, and every employee all needs the overall budget of 60 kilograms to leave behind from sorting rubber conveyer, and labour intensity is large, simultaneously because personnel are very many, level height is uneven, and error rate is very high, needs the overall budget quantity repeating sorting very many.
After adopting this full automatic overall budget sorting system, article 24, unload in fare, remain 6 boostraps at present, all the other 18 all adopt automatic sorting pattern, and every bar boostrap, with former scheme, needs 7 people, article 6, need employee 42 people altogether, all the other 18 every bars of full-automatic sorting line only need reservation 2 employees, are responsible for checking total bag board, first point of road direction of input 2 ~ 7.Therefore, after this full automatic overall budget sorting system of employing, 24 are unloaded parking stall and altogether need employee 78 people, every employee drops into 50,000 yuan year per capita, 78 employees add up to year cost 3,900,000 yuan, adopt this full automatic overall budget sorting system than former scheme saving personnel 90 people, saving year cost 4,500,000 yuan, a year and a half is with regard to the Meteorological of recoverable equipment.
Along with the minimizing of dolly quantity, only will remain 4 boostraps in the future, all the other 20 all adopt automatic sorting pattern, so, after this full automatic overall budget sorting system of employing, 24 are unloaded parking stall and altogether only need employee 48 people, total year cost 2,400,000 yuan, adopts this full automatic overall budget sorting system than former scheme saving personnel 120 people, saving year cost 6,000,000 yuan, 1 year Meteorological with regard to recoverable equipment, and equipment can reach 10 years average life.
In former scheme, just point personnel must stand work, according to total envelope list, identify just along separate routes backward, manually overall budget is left behind, because overall budget weight reaches 60 kilograms from sorting adhesive tape conveying machine, staff labor intensity is very large, employee is after working long hours, and muscle power is overdrawed, and mistake increases simultaneously, owing to just dividing personnel to reach 168 people, therefore need the overall budget quantity repeating sorting very many.
When adopting this full automatic overall budget sorting system, every bar circuit only need arrange stamp personnel after unloading, by stamp person according to the face single channel in overall budget to, the first via is manually pushed the first via to, all the other road directions only need input corresponding 2 ~ 7 first point road directions number, automatically the position of overall budget on sorting line is identified by system, automatically corresponding road direction is sent in overall budget by micro-resistance railway switch, in whole sort process, employee is without the need to moving overall budget, employee stands work by whole day and changes sedentary into, labour intensity is very low, employee personnel are considerably less, need the overall budget quantity repeating sorting considerably less, barbarous operation can be avoided simultaneously, sorting error rate is low.
In former scheme, owing to just dividing personnel to need 168 people, employee needs training ability on duty, and because working strength is large, flow of personnel is very frequent, and this causes very large difficulty to the recruitment of processing center, becomes the maximum puzzlement of processing center.
After adopting this full automatic overall budget sorting system, just point personnel only need 48 people, and the employee of 20 full automatic lines (20 people) labour intensity is very low, and personnel are highly stable, solve this puzzlement of processing center recruitment difficulty.
Claims (3)
1. a full-automatic overall budget sorting system, it is characterized in that, comprise importing adhesive tape conveying machine, sorting rubber conveyer, chute, micro-resistance railway switch and branch line conflux rubber conveyer, described importing adhesive tape conveying machine connects described sorting rubber conveyer, described sorting rubber conveyer is connected by described chute and the described branch line rubber conveyer that confluxes, described sorting rubber conveyer is configured with multiple described micro-resistance railway switch, the overall budget being delivered to described sorting rubber conveyer by described importing adhesive tape conveying machine is transferred to described branch line through described chute and to conflux rubber conveyer by described micro-resistance railway switch.
2. overall budget sorting system as claimed in claim 1 full-automatic, is characterized in that, described total packet length L between 0.4 ~ 1 meter,
Each overall budget spacing a=0.5 rice on importing adhesive tape conveying machine, imports the transporting velocity v=0.5 meter per second of adhesive tape conveying machine,
The transporting velocity of sorting adhesive tape conveying machine is 1 meter per second, and on sorting adhesive tape conveying machine, the spacing of each overall budget is 1 meter,
The time of getting of described micro-resistance railway switch is 1 second, and swing arm recovery time is 0.5 second, and the interval time of each swing arm is 0.5 second, swing arm efficiency be 1800 tickets/time.
3. a full-automatic overall budget method for sorting, is characterized in that, adopts the system as claimed in claim 1, is placed in Expansion belt conveyor when unloading by unidirectional for total envelope upper queuing,
When there being total package informatin in described system, described overall budget is scanned, then be transported to described sorting rubber conveyer by described importing adhesive tape conveying machine and carry out automatic sorting;
When in described system without total package informatin time, on single by face of manually seeing the large word criticized, by manually carrying out bin stamp, then be transported to described sorting rubber conveyer by described importing adhesive tape conveying machine and carry out automatic sorting.
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| CN201510136783.0A CN104801495A (en) | 2015-03-26 | 2015-03-26 | Full-automatic total-package sorting system and method |
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| CN106076857A (en) * | 2016-07-14 | 2016-11-09 | 苏州金峰物流设备有限公司 | Intelligent logistics method for sorting and system |
| CN106179973A (en) * | 2016-09-09 | 2016-12-07 | 上海邮政科学研究院 | A kind of parcel post sorter dynamic bin control method and system |
| CN106391485A (en) * | 2016-10-31 | 2017-02-15 | 深圳市欣视景科技股份有限公司 | Automatic sorting device |
| CN107127159A (en) * | 2017-04-22 | 2017-09-05 | 安徽驿盟物流科技有限公司 | Goods sorting method for logistics park |
| CN108745918A (en) * | 2017-05-26 | 2018-11-06 | 安徽省通信息科技有限公司 | A kind of ultrahigh speed sorting system |
| CN108816777A (en) * | 2017-05-26 | 2018-11-16 | 安徽省通信息科技有限公司 | A kind of ultrahigh speed method for sorting |
| CN108855953A (en) * | 2018-04-19 | 2018-11-23 | 顺丰科技有限公司 | A kind of wave time express delivery sorting method, device and equipment, storage medium |
| CN109650016A (en) * | 2018-10-23 | 2019-04-19 | 广东鼎科技有限公司 | A kind of automatic classification production method of ceramic tile environmental protection |
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| CN108745918A (en) * | 2017-05-26 | 2018-11-06 | 安徽省通信息科技有限公司 | A kind of ultrahigh speed sorting system |
| CN108816777A (en) * | 2017-05-26 | 2018-11-16 | 安徽省通信息科技有限公司 | A kind of ultrahigh speed method for sorting |
| CN108855953A (en) * | 2018-04-19 | 2018-11-23 | 顺丰科技有限公司 | A kind of wave time express delivery sorting method, device and equipment, storage medium |
| CN109650016A (en) * | 2018-10-23 | 2019-04-19 | 广东鼎科技有限公司 | A kind of automatic classification production method of ceramic tile environmental protection |
| CN109650016B (en) * | 2018-10-23 | 2022-04-05 | 广东一鼎科技有限公司 | Environment-friendly automatic classification production method for ceramic tiles |
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Application publication date: 20150729 |