CN104799172B - A kind of sweet corn kernel production line and production technology - Google Patents
A kind of sweet corn kernel production line and production technology Download PDFInfo
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- CN104799172B CN104799172B CN201510228527.4A CN201510228527A CN104799172B CN 104799172 B CN104799172 B CN 104799172B CN 201510228527 A CN201510228527 A CN 201510228527A CN 104799172 B CN104799172 B CN 104799172B
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Abstract
The invention discloses a kind of sweet corn kernel production line and production technology, the corn production line includes withered system, peeling machine, thresing machine, the even stand selecting device of sweet corn kernel, sweet corn kernel processing potcher, sweet corn kernel processing blanching device, cooling system, sweet corn kernel processing draining device, instant-frozen system, sweet corn kernel classer structure, sweet corn kernel processing last metal detection agency, package mechanism and the metal detector being arranged in order by material conveying direction；The sweet corn kernel production technology, including raw material are checked and accepted, and are withered, peeling, threshing, are sorted, and are rinsed, blanching, and cooling, draining is quick-frozen, sorts, golden before packaging to visit, packaging, and gold is visited and is put in storage after packaging；The sweet corn kernel production line and production technology of the present invention, can ensure to produce the sweet corn kernel of quality better, ensure the fresh of iblet, while ensure that the nutrition of corn is prevented from losing, and process automaticity is high, can largely reduce manpower and carry out continuous productive process.
Description
Technical field
Present invention relates particularly to a kind of sweet corn kernel production line and production technology, belongs to quick-frozen sweet corn kernel process technology neck
Domain.
Background technology
Corn belongs to fruits and vegetables class active food, organizes aging rapid after harvesting, if by cryopreservation, can postpone thereafter
Ripe effect, keep its fresh quality；The cooling and refrigeration of fruit or vegetable type food, it is the maximally effective preservation and freshness generally acknowledged in the world at present
One of method；Want long-term storage fruit or vegetable type food, then must carry out quick freezing process to it；Largely processed in quick-frozen sweet corn kernel
During, it is necessary to carry out continuous productive process, some enterprises are using maize processing line and imperfection at present, and process line is only
The simply continuous productive process a part of to certain, not a complete quick-frozen processing of sweet corn streamline so that corn is adding
Not only labor effect is low during work, and energy consumption is big, and yield is not high；Other existing processing of sweet corn enterprise does not have complete set yet
Processing technology, it is difficult to ensure that processing of sweet corn quality and processing efficiency.
The content of the invention
（One）Technical problems to be solved
To solve the above problems, the present invention proposes a kind of sweet corn kernel production line and production technology, it is possible to increase sweet tea is beautiful
The crudy and processing efficiency of rice.
（Two）Technical scheme
The sweet corn kernel production line of the present invention, including the withered system, peeling machine, de- being arranged in order by material conveying direction
The even stand selecting device of grain machine, sweet corn kernel, sweet corn kernel processing potcher, sweet corn kernel processing blanching device, cooling system
System, sweet corn kernel processing draining device, instant-frozen system, sweet corn kernel classer structure, sweet corn kernel processing last metal detect
Mechanism, package mechanism and metal detector；
The even stand selecting device of sweet corn kernel includes the first conveyer belt parallel to ground, and is installed on the first conveyer belt
The second conveyer belt that 10 ° of gradients are formed with ground of output end；And it is installed on the grid among the first conveyer belt and the second conveyer belt
Lattice seat；And it is installed on the refining hairbrush on front side of grid seat；And it is installed on the refrigerating box of the second conveyer belt output end；And it is installed on
One conveyer belt and the backplate of the second conveyer belt both sides；
The sweet corn kernel processing includes bubbling -cleaning device, flusher, airing device and blowing device with potcher；
The sweet corn kernel processing includes a blanching water tank and blanching basket group with blanching device；Above the blanching water tank
Both sides are separately installed with the support base of model identical hollow, and transmission mechanism is provided among the support base；The support
Seat top is provided with multiple mounting seats；Rotary hand grip is installed below the mounting seat；
Sweet corn kernel processing draining device includes support base, and the dirt-proof boot being installed on support base, and installation
Conveyer belt on the inside of dirt-proof boot, and a big air cooling equipment of dirt-proof boot bottom is installed on, and it is installed on the more of dirt-proof boot both sides
Individual small air cooling equipment, and it is installed on the electric vibrator device on the inside of conveyer belt；
The sweet corn kernel classer structure includes cold chain transport mechanism, fresh-keeping mechanism, Yun Tan mechanisms and manually selects grain platform；
It is described manually to select grain stage+module in cold chain transport mechanism output end；The Yun Tan mechanisms are installed on above cold chain transport mechanism；
The fresh-keeping mechanism is installed on above Yun Tan mechanisms；
The sweet corn kernel processing last metal detection agency includes base, and the square cell body being installed on base, and
It is installed on the first cross drive mechanism and the second cross drive mechanism of side in square groove body；And it is installed on the first transverse conveyor
Longitudinal delivery mechanism among structure and the second cross drive mechanism；On the square cell body on front side of the longitudinal delivery mechanism across
It is connected to gold and visits device；The gold is visited device and is electrically connected connected control system；The control system electrically connects longitudinal delivery mechanism；The square groove
Iblet, which is offered, in the middle part of body passes through mouth；The longitudinal delivery mechanism output end is installed on iblet and passed through on front side of mouth.
The sweet corn kernel production technology of the present invention, comprises the following steps：The first step, raw material are checked and accepted：Raw material inspector examines
Whether the raw material of Cha Jin factories from the residual qualified region of agriculture after testing put on record and has corresponding certificate of origin, rejects unspecified
The corn raw material that supplier or provenance are failed to understand；Determine Sign Board, mark the name of an article, kind, planting base, credit rating,
Enter factory's date and quantity；After the completion of corn raw material is processed or is put in time freezer storage, keep product temperature between 0 ~ 5 DEG C,
Waiting time is most long to be must not exceed two days；
Second step, wither:Corn raw material is put into scratch pool, and entering withered system by conveyer belt is withered；It is withered
System of withering directly sprays softening using steam, and steam withers the time in 15 ~ 25S；
3rd step, peeling：It is sent into through the maize raw material that second step is handled through conveyer belt in peeling machine and carries out peeling processing；
4th step, threshing：Using mechanical threshing, according to sweet corn size and kind, the adjustment matching edge of a knife before threshing；Through
After threshing processing, sweet corn kernel enters subsequent processing by first conveyer belt, and corncob transports workshop by the second conveyer belt, takes off
The halfway sweet corn of grain enters Article 3 conveyer belt and is sent into Semi-automatic threshing machine progress threshing；
5th step, is sorted：Sorted using the even stand selecting device of sweet corn kernel；
6th step, rinsing：Corn semi-finished product input sweet corn kernel processing after sorting washes away corn foreign matter with potcher,
The outer in line sewer of spilling water；
7th step, blanching：The sweet corn kernel that previous step is completed is sent into sweet corn kernel processing blanching device, by blanching case
Internal clear water is heated to 98 DEG C, carries out blanching；98 ± 2 DEG C of blanching temperature, time are 80 ~ 120S；
8th step, cooling：First of cooling normal temperature water cooling, effective chlorine are controlled in 0.2 ~ 0.8PPM；Coolant-temperature gage controls
Below 25 DEG C, second cooling is cooled down with frozen water, effective chlorine control in 0.2 ~ 0.8PPM, frozen water temperature control 10 DEG C with
Under, product temperature control is below 15 DEG C after cooling；
9th step, draining：The sweet corn kernel that 8th step is completed is sent into sweet corn kernel processing and drained with draining device；
Tenth step, it is quick-frozen：Sweet corn kernel after draining, which enters fluidized bed IQF, to be freezed, and is freezed rear product temperature requirement and is reached -18 DEG C
Below；Sweet corn kernel overlay thickness on a moving belt is 30 ~ 40mm, and the quick-frozen interior air themperature of fluid bed requires -26 ~ -35
DEG C, cold air flow velocity is 4~6m/s, and the quick-frozen time is 12 ~ 16min；
11st step, is sorted：Rapidly carried out again by sweet corn kernel classer structure from the quick-frozen good sweet corn kernels of IQF
Sort；
12nd step, gold is visited before packaging, and processing last metal detection agency by sweet corn kernel carries out detection iblet, will
Qualified sweet corn kernel is sent into downstream, and underproof sweet corn kernel exports from another conveyer belt；
13rd step, packaging：Before being packed, by inner bag carton using preceding in outer make-up room ultraviolet sterilization
25min, the defects of requiring not making moist no breakage of casing, pack quantity are accurate;
14th step, gold is visited after packaging：Packaged good quick-frozen corn finished product is detected by metal detector；It is right
Detect problematic packaging and be put into progress unpacking inspection in gold spy defective work Special-purpose basket, it is ensured that product is free of metallics, together
When every 1 hour with detection lug detect gold visit sensitivity, the specification of detection lug be Fe Φ≤2.5mm, SuS Φ≤3.0mm, detect
It is insensitive to adjust sensitivity to qualified, while product will be passed through in this time gold is visited excessively again；
15th step, storage：Enter one-pass finished storehouse for every 15 casees, storage is by storehouse management requirement execution, keeping records.
（Three）Beneficial effect
Compared with prior art, sweet corn kernel production line of the invention and production technology, can ensure to produce quality better
Sweet corn kernel, ensure the fresh of iblet, while ensure that the nutrition of corn is prevented from losing, process automaticity is high,
Manpower can largely be reduced and carry out continuous productive process.
Brief description of the drawings
Fig. 1 is the even stand selecting device structural representation of the sweet corn kernel of the present invention；
Fig. 2 is the sweet corn kernel processing potcher structural representation of the present invention；
Fig. 3 is the sweet corn kernel processing blanching device structural representation of the present invention；
Fig. 4 is the sweet corn kernel processing draining device structural representation of the present invention；
Fig. 5 is the sweet corn kernel classer structure structural representation of the present invention；
Fig. 6 is the sweet corn kernel processing last metal detection agency structural representation of the present invention；
Fig. 7 is the sweet corn kernel technological process of production block diagram of the present invention.
Embodiment
Sweet corn kernel production line as shown in Figures 1 to 6, including be arranged in order by material conveying direction withered system,
The even stand selecting device of peeling machine, thresing machine, sweet corn kernel, sweet corn kernel processing are filled with potcher, sweet corn kernel processing with blanching
Put, cooling system, sweet corn kernel processing draining device, instant-frozen system, sweet corn kernel classer structure, sweet corn kernel processing final stage
Metal detection mechanism, package mechanism and metal detector；Due to withered system, peeling machine, thresing machine, cooling system, quick-frozen system
System, package mechanism and metal detector；Machining production line in the prior art is fairly perfect, will not be repeated here；
The even stand selecting device of sweet corn kernel includes the first conveyer belt 1a parallel to ground, and is installed on the first transmission
The second conveyer belt 2a that 10 ° of gradients are formed with ground with output end；And it is installed on the first conveyer belt 1a and the second conveyer belt 2a
Middle grid seat 3a；And it is installed on the refining hairbrush 4a on front side of grid seat；And it is installed on the refrigeration of the second conveyer belt output end
Case 5a；And it is installed on the first conveyer belt 1a and the backplate 6a of the second conveyer belt 2a both sides；Sweet corn kernel imported into the first conveyer belt
On, sweet corn kernel is imported on the second conveyer belt after bristle refining by grid seat；Removed and do not met by hand picking
The sweet corn kernel of quality standard；Such as too broken kernel, insect pest grain, foreign matter；Deliver on refrigerating box, lead to finally by the second conveyer belt
Cross refrigerating box and deliver to Freezing room storage；
The sweet corn kernel processing includes bubbling -cleaning device 1b with potcher, and is arranged on the inside of bubbling -cleaning device
The flusher 2b in portion, and the airing device 3b of bubbling -cleaning device output end is arranged at, and be arranged on the upside of airing device
Blowing device 4b；Thoroughly cleaned by bubbling -cleaning device and flusher, then pass through airing device and blowing device
Carry out air-cooled and air-dried, guarantee iblet quality；
The sweet corn kernel processing includes a blanching water tank 1c and blanching basket group 2c with blanching device；The blanching water tank 1c
The both sides of top are separately installed among the support base 3c, the support base 3c of model identical hollow and are provided with transmission mechanism
4c；Multiple mounting seat 5c are installed at the top of the support base 3c；Rotary hand grip 6c is installed below the mounting seat 5c；Will cleaning
Iblet afterwards is put into blanching basket group, is then hung on the outer hangers of blanching basket group on Left Drive band and right transmission belt；
Then every sub- blanching basket carries out pre- thermal cleaning, blanching successively by preheating cleaning case, blanching casing and cooling draining casing
With cooling draining；
Sweet corn kernel processing draining device includes support base 1d, and the dirt-proof boot 2d being installed on support base, and
The conveyer belt 3d being installed on the inside of dirt-proof boot, and a big air cooling equipment 4d of dirt-proof boot bottom is installed on, and it is installed on dirt-proof boot
Multiple small air cooling equipment 5d of both sides, and it is installed on the electric vibrator device 6d on the inside of conveyer belt；First pass through electric vibrator device
Water tentatively is removed, then air-dries iblet epidermis again by big air cooling equipment and small air cooling equipment, big air cooling equipment and small wind
Device for cooling can also carry out air-cooled effect, while iblet epidermis quickly can be gone into water, while energy by shaking and air-drying
Consume smaller；
The sweet corn kernel classer structure includes cold chain transport mechanism 1e, fresh-keeping mechanism of mechanism 2e, Yun Tan 3e and people
Work selects grain platform 4e；It is described manually to select grain platform 4e to be installed on cold chain transport mechanism 1e output ends；The Yun Tan mechanisms 3e installations
Above cold chain transport mechanism 1e；The fresh-keeping mechanism 2e is installed on above Yun Tan mechanisms 3e；By fresh-keeping mechanism, left ice chest and
Right ice chest carries out freeze preservation, and particle is filtered out by cold chain transport mechanism, finally by manually selecting grain platform accurately to be selected
Grain；
The sweet corn kernel processing last metal detection agency includes base 1f, and the square cell body being installed on base
2f, and it is installed on the first cross drive mechanism 3f and the second cross drive mechanism 4f of side in square groove body；And it is installed on first
Longitudinal delivery mechanism 5f among cross drive mechanism and the second cross drive mechanism；Institute on front side of the longitudinal delivery mechanism 5f
Stating bridging on square cell body has gold to visit device 6f；The gold is visited device 6f and is electrically connected connected control system 7f；The control system 7f electrical connections
Longitudinal delivery mechanism 5f；Iblet, which is offered, in the middle part of the square cell body 2f passes through mouth 8f；The longitudinal delivery mechanism 5f outputs
End is installed on iblet by carrying out accurately detecting before packaging on front side of mouth 8f, and visiting device when gold detects in iblet containing metal
During defective work, directly defective work is exported；
As shown in fig. 7, the sweet corn kernel production technology of the present invention, comprises the following steps：The first step, raw material are checked and accepted：Raw material
Whether the raw material that inspector is checked into factory from the residual qualified region of agriculture after testing put on record and has corresponding certificate of origin, refuses
Receive the not clear corn raw material of unspecified supplier or provenance；Determine Sign Board, mark the name of an article, kind, planting base,
Credit rating, enter factory's date and quantity；After the completion of corn raw material is processed or is put in time freezer storage, keep product temperature 0 ~
Between 5 DEG C, waiting time is most long to be must not exceed two days；
Second step, wither:Corn raw material is put into scratch pool, and entering withered system by conveyer belt is withered；It is withered
System of withering directly sprays softening using steam, and steam withers the time in 15 ~ 25S；
3rd step, peeling：It is sent into through the maize raw material that second step is handled through conveyer belt in peeling machine and carries out peeling processing；
4th step, threshing：Using mechanical threshing, according to sweet corn size and kind, the adjustment matching edge of a knife before threshing；Through
After threshing processing, sweet corn kernel enters subsequent processing by first conveyer belt, and corncob transports workshop by the second conveyer belt, takes off
The halfway sweet corn of grain enters Article 3 conveyer belt and is sent into Semi-automatic threshing machine progress threshing；
5th step, is sorted：Sorted using the even stand selecting device of sweet corn kernel；
6th step, rinsing：Corn semi-finished product input sweet corn kernel processing after sorting washes away corn foreign matter with potcher,
The outer in line sewer of spilling water；
7th step, blanching：The sweet corn kernel that previous step is completed is sent into sweet corn kernel processing blanching device, by blanching case
Internal clear water is heated to 98 DEG C, carries out blanching；98 ± 2 DEG C of blanching temperature, time are 80 ~ 120S；
8th step, cooling：First of cooling normal temperature water cooling, effective chlorine are controlled in 0.2 ~ 0.8PPM；Coolant-temperature gage controls
Below 25 DEG C, second cooling is cooled down with frozen water, effective chlorine control in 0.2 ~ 0.8PPM, frozen water temperature control 10 DEG C with
Under, product temperature control is below 15 DEG C after cooling；
9th step, draining：The sweet corn kernel that 8th step is completed is sent into sweet corn kernel processing and drained with draining device；
Tenth step, it is quick-frozen：Sweet corn kernel after draining, which enters fluidized bed IQF, to be freezed, and is freezed rear product temperature requirement and is reached -18 DEG C
Below；Sweet corn kernel overlay thickness on a moving belt is 30 ~ 40mm, and the quick-frozen interior air themperature of fluid bed requires -26 ~ -35
DEG C, cold air flow velocity is 4~6m/s, and the quick-frozen time is 12 ~ 16min；
11st step, is sorted：Rapidly carried out again by sweet corn kernel classer structure from the quick-frozen good sweet corn kernels of IQF
Sort；
12nd step, gold is visited before packaging, and processing last metal detection agency by sweet corn kernel carries out detection iblet, will
Qualified sweet corn kernel is sent into downstream, and underproof sweet corn kernel exports from another conveyer belt；
13rd step, packaging：Before being packed, by inner bag carton using preceding in outer make-up room ultraviolet sterilization
25min, the defects of requiring not making moist no breakage of casing, pack quantity are accurate;
14th step, gold is visited after packaging：Packaged good quick-frozen corn finished product is detected by metal detector；It is right
Detect problematic packaging and be put into progress unpacking inspection in gold spy defective work Special-purpose basket, it is ensured that product is free of metallics, together
When every 1 hour with detection lug detect gold visit sensitivity, the specification of detection lug be Fe Φ≤2.5mm, SuS Φ≤3.0mm, detect
It is insensitive to adjust sensitivity to qualified, while product will be passed through in this time gold is visited excessively again；
15th step, storage：Enter one-pass finished storehouse for every 15 casees, storage is by storehouse management requirement execution, keeping records.
The above-described embodiments are merely illustrative of preferred embodiments of the present invention, not to the structure of the present invention
Think and scope is defined.On the premise of design concept of the present invention is not departed from, technology of the ordinary people in the field to the present invention
The all variations and modifications that scheme is made, all should drop into protection scope of the present invention, the claimed technology contents of the present invention,
All record in detail in the claims.
Claims (1)
- A kind of 1. sweet corn kernel production line, it is characterised in that including be arranged in order by material conveying direction withered system, peeling The even stand selecting device of machine, thresing machine, sweet corn kernel, sweet corn kernel processing potcher, sweet corn kernel processing blanching device, cold But system, sweet corn kernel processing draining device, instant-frozen system, sweet corn kernel classer structure, sweet corn kernel processing last metal Detection agency, package mechanism and metal detector；The even stand selecting device of sweet corn kernel includes the first conveyer belt parallel to ground, and is installed on the output of the first conveyer belt Second conveyer belt that 10 ° of gradients are formed with ground at end；And it is installed on the grid among the first conveyer belt and the second conveyer belt Seat；And it is installed on the refining hairbrush on front side of grid seat；And it is installed on the refrigerating box of the second conveyer belt output end；And it is installed on First conveyer belt and the backplate of the second conveyer belt both sides；The sweet corn kernel processing includes bubbling -cleaning device, flusher, airing device and blowing device with potcher；The sweet corn kernel processing includes a blanching water tank and blanching basket group with blanching device；Two above the blanching water tank Side is separately installed with the support base of model identical hollow, and transmission mechanism is provided among the support base；The support base TopPortion is provided with multiple mounting seats；Rotary hand grip is installed below the mounting seat；Sweet corn kernel processing draining device includes support base, and the dirt-proof boot being installed on support base, and is installed on anti-The conveyer belt of dirt set inner side, and a big air cooling equipment of dirt-proof boot bottom is installed on, and it is installed on the more of dirt-proof boot both sides It is individual smallAir cooling equipment, and it is installed on the electric vibrator device on the inside of conveyer belt；The sweet corn kernel classer structure includes cold chain transport mechanism, fresh-keeping mechanism, Yun Tan mechanisms and manually selects grain platform；Institute State and manually select grain stage+module in cold chain transport mechanism output end；The Yun Tan mechanisms are installed on above cold chain transport mechanism；Institute Fresh-keeping mechanism is stated to be installed on above Yun Tan mechanisms；The sweet corn kernel processing last metal detection agency includes base, and the square cell body being installed on base, and installationThe first cross drive mechanism and the second cross drive mechanism in side in square groove body；And it is installed on the first transverse conveyor Structure andLongitudinal delivery mechanism among second cross drive mechanism；On the square cell body on front side of the longitudinal delivery mechanism Bridging hasGold visits device；The gold is visited device and is electrically connected connected control system；The control system electrically connects longitudinal delivery mechanism；The side Iblet, which is offered, in the middle part of shape cell body passes through mouth；The longitudinal delivery mechanism output end is installed on iblet and passed through on front side of mouth.
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| CN201510228527.4A CN104799172B (en) | 2015-05-07 | 2015-05-07 | A kind of sweet corn kernel production line and production technology |
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| CN104799172B true CN104799172B (en) | 2017-12-22 |
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| CN105686029A (en) * | 2016-01-19 | 2016-06-22 | 宁夏天瑞产业集团现代农业有限公司 | Quick-frozen sweet corn grains and preparing method thereof |
| CN106212666A (en) * | 2016-07-23 | 2016-12-14 | 安徽科技学院 | A kind of household fresh-keeping method of fresh Semen Maydis |
| CN107567833A (en) * | 2017-08-31 | 2018-01-12 | 太仓市山姆绿丰农产品专业合作社 | A kind of intelligent corn processing equipment |
| CN107347371A (en) * | 2017-08-31 | 2017-11-17 | 太仓市山姆绿丰农产品专业合作社 | A kind of efficiently peeling, threshing integration corn processing equipment and its method of work |
| CN107466591A (en) * | 2017-08-31 | 2017-12-15 | 太仓市山姆绿丰农产品专业合作社 | A kind of intelligent corn processing equipment and its method of work |
| CN107371638A (en) * | 2017-08-31 | 2017-11-24 | 太仓市山姆绿丰农产品专业合作社 | A kind of corn threshing processing equipment and its method of work |
| CN107466611A (en) * | 2017-08-31 | 2017-12-15 | 太仓市山姆绿丰农产品专业合作社 | A kind of intelligent corn threshing processing equipment |
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| CN108260666B (en) * | 2018-01-15 | 2021-08-10 | 安徽精益诚食品有限公司 | Processing chain of quick-freeze kernel of corn |
| CN109479942B (en) * | 2018-10-31 | 2023-06-06 | 肥西老母鸡食品有限公司 | Quick chicken giblets treatment device and treatment method |
| KR102327774B1 (en) * | 2019-07-19 | 2021-11-17 | 김영태 | System for processing automatically corn |
| CN111567617A (en) * | 2020-05-19 | 2020-08-25 | 唐山鼎晖食品股份有限公司 | Manufacturing process of quick-frozen sweet corn kernels |
| CN112545011B (en) * | 2020-12-01 | 2021-10-29 | 宁波市鄞州赛弗兑食品科技有限公司 | Corn preservation equipment and processing method thereof |
| CN113686886A (en) * | 2021-08-26 | 2021-11-23 | 宁夏赛福质量检测技术有限公司 | Portable agricultural product quality safety inspection equipment with quick threshing function |
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