CN104790109B - Forming and knitting weaving method of flatfoot orthopedic insole base body - Google Patents
Forming and knitting weaving method of flatfoot orthopedic insole base body Download PDFInfo
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- CN104790109B CN104790109B CN201510158635.9A CN201510158635A CN104790109B CN 104790109 B CN104790109 B CN 104790109B CN 201510158635 A CN201510158635 A CN 201510158635A CN 104790109 B CN104790109 B CN 104790109B
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- foot
- orthopedic insoles
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- weaving
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- Knitting Of Fabric (AREA)
- Footwear And Its Accessory, Manufacturing Method And Apparatuses (AREA)
Abstract
The invention discloses a forming and knitting weaving method of a flatfoot orthopedic insole base body. Foot data of a flatfoot patient are collected so that a process sheet of an orthopedic insole can be determined, platemaking software in a computer flat knitting machine performs a forming weaving drawing design according to the process sheet, the yarn bending density, the roller pressure, the machine head running speed, the narrowing speed and the reverse stitch speed of the flat knitting machine are adjusted, corresponding yarn is selected, and forming weaving is performed. According to the method, due to the fact that the foot data of the flatfoot patient are collected so that size parameters of the orthopedic insole can be determined, the 'indiscriminate treatment' phenomenon caused in the manufacturing process of an existing orthopedic insole is avoided, and production cost of the orthopedic insole is reduced while the treatment effect is improved; the orthopedic insole made through the knitting weaving method is good in breathability and comfort.
Description
Technical field
The invention belongs to knitting and forming technical field, and in particular to a kind of knitting volume of molding of flat foot orthopedic insoles matrix
Organization method.
Background technology
Arch of foot is collectively formed by skeleton and soft tissue, and flat foot is a kind of more typical postural defect, refers to footstep planning
Longitudinal arch is flat, one kind deformity for tired or pain symptom occur, also known as plantar arch collapse.For splayfooted treatment, particularly with
For the flat foot patient of moderate and severe, the orthopedic of foot is an incremental process.Different types of flat foot is suffered from
Person should select suitable orthopedic insoles according to the serious symptom degree of itself, progressively orthopedic sufficient bone malformation, recover arch of foot performance, repair foot
Bottom soft tissue.
At present, the orthopedic insoles for wearing suitable for flat foot patient on market are set using indiscriminate Therapeutic Method
Meter, such shoe pad can not carry out corresponding design according to the sufficient type of patient, so as to be difficult to play suit the remedy to the case, rehabilitation
Effect, or even can run counter to desire, it is delayed splayfooted therapic opportunity, increases the order of severity of disease.Meanwhile, these products are main
It is that compression molding techniques molding is carried out to polymerising ethylene and char-forming material, breathability and comfort level are poor and relatively costly, it is impossible to wide
Big patient is received.
Knitting product has obtained extensive industry with its excellent comfortable ventilating and formability and has promoted, knitting and forming
It is that shaping or half form clothing base or matrix with certain size and shape are just formed during braiding, can be not required to be cut out
Cut or need to only carry out a small amount of cutting and be just sewn into required finished product.At present, in flat foot orthopedic insoles in knitting product
With very few, usually made using the traditional method of cutting suture, but its complex procedures, the shoe pad comfortableness of making
It is poor.Therefore, the making of flat foot orthopedic insoles is carried out using the knitting and forming method of Computerized flat knitting machine, shoe pad can not only be improved
Comfortableness, moreover it is possible to according to the plantar arch collapse degree of every patient, designing corresponding shoe pad carries out foot orthopaedic treatment, controls in raising
Treatment cost is reduced while therapeutic effect.
The content of the invention
It is an object of the invention to provide a kind of knitting weaving method of molding of flat foot orthopedic insoles matrix, using being knitted into
The flat foot orthopedic insoles that type weaving method is produced, solve existing orthopedic insoles breathability and comfortableness is poor, it is impossible to according to
Patient's plantar arch collapse degree carries out the problem of correspondence design.
The technical solution adopted in the present invention is that a kind of knitting weaving method of molding of flat foot orthopedic insoles matrix has
Body operating procedure is：
Step 1：Flat foot patients feet's data are acquired；
Step 2：The each several part size of orthopedic insoles is determined according to step 1 the data obtained；
Step 3：The technique list of orthopedic insoles is determined according to step 2 gained orthopedic insoles size and the Density for requiring；
Step 4：By the technique single input Computerized flat knitting machine obtained by step 3, software of making a plate carries out knitting and forming according to technique list
G- Design, the kinking density of regulation Computerized flat knitting machine, Lora pulling force, the head speed of service, chooses corresponding yarn, proceeds by into
Type weaves；
Step 5：Remaining pin number local is pulled and the flat portion of receiving harvests, cropping obtains orthopedic insoles.
It is of the invention to be further characterized in that,
In step 1, flat foot patients feet's collecting method is：By plantar pressure scanner Foot scanUSB2
Plantar pressure and contact area of ground test are carried out to flat foot patient, flat foot foot length, foot breadth and arch height data are measured.
In step 2, orthopedic insoles each several part method for determining size is：By the flat foot arch height data for measuring and same code
Normal foot arch height is made comparisons, and obtains the height of orthopedic insoles arch area so as to not less than normal foot altitude range most
Little value, and draw accurate flat foot orthopedic insoles foot length by surveying foot length value ± 2.5cm, foot breadth by surveying foot breadth ± 2.5cm.
In step 3, shoe pad technique list includes shoe pad main body weaving and edge details weaving.
Shoe pad main body weaving process is：Footwear are carried out according to gained orthopedic insoles foot length, foot breadth and the high size of arch of foot
Pad main body braiding, shoe pad are integrally woven using full pin air layer tissue, and by the way of needle overturning is replaced in front and back add lining
Weft yarn, is fixed in shoe pad sole site；Wherein, arch area is hollow structure, and Selective filling thing is filled out as needed
Fill, remaining position makes hollow space unite two into one by the way of in front and back's needle-bar tuck.
Fill good stability and have certain elasticity and that the reliably poly- N- of water-soluble glue material can be combined with matrix is different in arch area
Propylacrylamide.
Edge details weaving is：Shoe pad matrix border is adopted to draw and is returned plus pin, bright plus pin and mode of secretly narrowing, weaving square
Start to followed by weave to from toe.
In step 4, Computerized flat knitting machine type is LXC_252SCV-7G, and plate-making software is L_ONE1.5.
In step 4, kinking density be 75～100, Lora pulling force be 10～25r/min, the head speed of service：It is normal to weave
Shi Sudu is 65～70cm/s, and when narrowing and needle overturning, speed is 45～55cm/s.
In step 4, choose number for 1/2.5Nm～1/5Nm 80 20 polyester cotton blended yarns, 90 10 polyester cotton blended yarns or
100% Polyester Yarns.
The invention has the beneficial effects as follows, the present invention is determined orthopedic by being acquired to flat foot patients feet's data
The dimensional parameters of shoe pad, it is to avoid " indifference treatment " phenomenons of existing orthopedic insoles in manufacturing process, improve and control curative effect
Really；Using the method for knitting knitting and forming, the orthopedic shoe of making is lined with preferable breathability and comfortableness；Using yarn as former material
Material, reduces the production cost of orthopedic insoles.
Description of the drawings
Fig. 1 is the process chart of the knitting knitting and forming of flat foot orthopedic insoles matrix of the present invention；
Fig. 2 is the orthopedic insoles obtained by the knitting weaving method of molding using flat foot orthopedic insoles matrix of the present invention.
Specific embodiment
The present invention is described in detail with reference to the accompanying drawings and detailed description.
Embodiment 1
Step 1：Plantar pressure and ground are carried out to flat foot patient by plantar pressure scanner Foot scan USB2
Contact area test, measure its foot length for 22.5cm, foot breadth be 9.5cm, arch height be 11mm.
Step 2：Step 1 gained arch height is compared with same code normal foot arch of foot height, orthopedic insoles arch portion is obtained
Position altitude range be 15mm, and then determine orthopedic insoles foot length be 25cm, foot breadth be 12cm, arch height be 15mm.
Step 3：Choose number for 1/2.5Nm 80 20 polyester cotton blended yarns, in model LXC_252SCV-7G, make a plate soft
Part is finally given orthopedic insoles to work out on the Computerized flat knitting machine of L_ONE1.5, and specific braiding process is：
Shoe pad main body weaving process is：Shoe pad is integrally woven using full pin air layer tissue, and using in front and back
Alternately the mode of needle overturning adds stuffer weft, is fixed in shoe pad sole site；The arch area poly- N- isopropyls of water-soluble glue material
Base acrylamide is filled, and remaining position makes hollow space unite two into one by the way of in front and back's needle-bar tuck.
Edge details weaving is：Shoe pad matrix border is adopted to draw and is returned plus pin, bright plus pin and mode of secretly narrowing, weaving square
Start to followed by weave to from toe.
Wherein, the kinking density of Computerized flat knitting machine is 75, and Lora pulling force is 10r/min, and during normal braiding, speed is 65cm/s,
When narrowing and needle overturning, speed is 45cm/s.
Embodiment 2
Step 1：Plantar pressure and ground are carried out to flat foot patient by plantar pressure scanner Foot scan USB2
Contact area test, measure its foot length for 22.5cm, foot breadth be 9.5cm, arch height be 11mm.
Step 2：Step 1 gained arch height is compared with same code normal foot arch of foot height, orthopedic insoles arch portion is obtained
Position altitude range be 15mm, and then determine orthopedic insoles foot length be 25cm, foot breadth be 12, arch height be 15mm.
Step 3：Choose number for 1/3.5Nm 90 10 polyester cotton blended yarns, in model LXC_252SCV-7G, make a plate soft
Part is finally given orthopedic insoles to work out on the Computerized flat knitting machine of L_ONE1.5, and specific braiding process is：
Shoe pad main body weaving process is：Shoe pad is integrally woven using full pin air layer tissue, and using in front and back
Alternately the mode of needle overturning adds stuffer weft, is fixed in shoe pad sole site；The arch area poly- N- isopropyls of water-soluble glue material
Base acrylamide is filled, and remaining position makes hollow space unite two into one by the way of in front and back's needle-bar tuck.
Edge details weaving is：Shoe pad matrix border is adopted to draw and is returned plus pin, bright plus pin and mode of secretly narrowing, weaving square
Start to followed by weave to from toe.
Wherein, the kinking density of Computerized flat knitting machine is 85, and Lora pulling force is 15r/min, and during normal braiding, speed is 68cm/s,
When narrowing and needle overturning, speed is 50cm/s.
Embodiment 3
Step 1：Plantar pressure and ground are carried out to flat foot patient by plantar pressure scanner Foot scan USB2
Contact area test, measure its foot length for 22.5cm, foot breadth be 9.5cm, arch height be 11mm.
Step 2：Step 1 gained arch height is compared with same code normal foot arch of foot height, orthopedic insoles arch portion is obtained
Position altitude range be 15mm, and then determine orthopedic insoles foot length be 20cm, foot breadth be 7cm, arch height be 15mm.
Step 3：100% Polyester Yarns of the number for 1/5Nm is chosen, in model LXC_252SCV-7G, plate-making software is L_
Worked out on the Computerized flat knitting machine of ONE1.5, finally given orthopedic insoles, specific braiding process is：
Shoe pad main body weaving process is：Shoe pad is integrally woven using full pin air layer tissue, and using in front and back
Alternately the mode of needle overturning adds stuffer weft, is fixed in shoe pad sole site；The arch area poly- N- isopropyls of water-soluble glue material
Base acrylamide is filled, and remaining position makes hollow space unite two into one by the way of in front and back's needle-bar tuck.
Edge details weaving is：Shoe pad matrix border is adopted to draw and is returned plus pin, bright plus pin and mode of secretly narrowing, weaving square
Start to followed by weave to from toe.
Wherein, the kinking density 100 of Computerized flat knitting machine, Lora pulling force are 25r/min, and during normal braiding, speed is 70cm/s,
When narrowing and needle overturning, speed is 55cm/s.
According to biomechanical knowledge, there is substantially height in natural human sole's arch of foot, have very big radian but not in the middle part of footprint
Interrupt, generally to land on the outside of heel during walking, then inside side roll is transitioned into full foot and lands to slow down impulsive force, finally；
And flat foot arch of foot is relatively low, footprint is full, and on the ground, to land on the outside of heel during walking, then too whole sole can all be imprinted on
Inside side roll, formed varus.Using Foot Scan USB2 plantar pressure scanneies, can by naked foot nature standing upright
The stressing conditions of vola different parts are measured, test is scanned to vola, with the shoe pad of standard yardage as reference, obtain orthopedic
The altitude range of shoe pad arch area, in the present embodiment, the foot length of flat foot patient is 22.5cm, and foot breadth is 9.5cm, and arch of foot is high
Spend for 11mm, meanwhile, it is scanned through measurement and understands, foot length 22.5cm, the normal arch height of foot breadth 9.5cm is 14～18mm,
Accordingly, it is determined that the arch height of orthopedic insoles is 15mm.
Fig. 1 is the flow chart of orthopedic insoles braiding of the present invention, using orthopedic insoles such as Fig. 2 institutes of method of the present invention braiding
Show, knitting and forming of the present invention is two-sided while carrying out the braiding of global shape, middle connectionless in pocket-like, orthopedic insoles bottom
For the shoe pad of standard yardage, arch area be before and after unconnected air layer tissue, generally three-dimensional shape；Using in front and back
Hollow space beyond implant can be united two into one and be linked together by the mode of needle-bar tuck, both secure implant,
Define the thickness of shoe pad main body；Inlaid thread mainly contacts the mode of the one side using the independent band yarn of Computerized flat knitting machine on ground in shoe pad
The yarn for adding another kind of thickness different, this one thread of addition are integrally attached in whole fabric, and such mode can be with
The shoe pad of different-thickness is reached as requested.The weaving method of the present invention is easy and easy, the flat foot distortion rectification of institute's knitting forming
The features such as shoe pad basal body structure is good, comfortableness is strong, with extensive medical effect.
The present invention fully using the advantage of weft-knitted Computerized flat knitting machine, carries out product development method.Meanwhile, the method is improved again
The overall comfort level of the aesthetics shoe pad of product edge, the exploitation for multi-crossed disciplines and human health products are provided well
Thinking and method.
Claims (7)
1. the knitting weaving method of molding of a kind of flat foot orthopedic insoles matrix, it is characterised in that concrete operation step is：
Step 1：Flat foot patients feet's data are acquired；
Step 2：The each several part size of orthopedic insoles is determined according to step 1 the data obtained；
Step 3：The technique list of orthopedic insoles is determined according to step 2 gained orthopedic insoles size and the Density for requiring；
Shoe pad technique list includes shoe pad main body weaving and edge details weaving；
Described shoe pad main body weaving process is：Carried out according to gained orthopedic insoles foot length, foot breadth and the high size of arch of foot
Shoe pad main body weaves, and shoe pad is integrally woven using full pin air layer tissue, and is added by the way of needle overturning is replaced in front and back
Stuffer weft, is fixed in shoe pad sole site；Wherein, arch area is hollow structure, and Selective filling thing is carried out as needed
Filling, remaining position makes hollow space unite two into one by the way of in front and back's needle-bar tuck；
Described edge details weaving is：Shoe pad matrix border is adopted to draw and is returned plus pin, bright plus pin and mode of secretly narrowing, braiding
Direction starts to followed by weaves from toe；
Step 4：By the technique single input Computerized flat knitting machine obtained by step 3, software of making a plate carries out knitting and forming figure according to technique list and sets
Meter, the kinking density of regulation Computerized flat knitting machine, Lora pulling force, the head speed of service, chooses corresponding yarn, proceeds by molding volume
Knit；
Step 5：Remaining pin number local is pulled and the flat portion of receiving harvests, cropping completes the braiding of orthopedic insoles.
2. a kind of knitting weaving method of molding of flat foot orthopedic insoles matrix according to claim 1, it is characterised in that step
In rapid 1, flat foot patients feet's collecting method is：Flat foot is suffered from by plantar pressure scanner Foot scan USB2
Person carries out plantar pressure and contact area of ground test, measures foot length, foot breadth and arch height data.
3. a kind of knitting weaving method of molding of flat foot orthopedic insoles matrix according to claim 1, it is characterised in that step
In rapid 2, orthopedic insoles each several part method for determining size is：By the flat foot arch height data for measuring and same code normal foot arch of foot
Highly make comparisons, obtain the height of orthopedic insoles arch area so as to not less than the minima of normal foot altitude range, and draw
Accurate flat foot orthopedic insoles foot length is by surveying foot length value ± 2.5cm, foot breadth by surveying foot breadth ± 2.5cm.
4. a kind of knitting weaving method of molding of flat foot orthopedic insoles matrix according to claim 1, it is characterised in that foot
Fill good stability and have certain elasticity and reliable water-soluble glue material poly-N-isopropyl acryloyl can be combined with matrix in bow position
Amine.
5. a kind of knitting weaving method of molding of flat foot orthopedic insoles matrix according to claim 1, it is characterised in that step
In rapid 4, the Computerized flat knitting machine type for using is LXC_252SCV-7G, and plate-making software is L_ONE1.5.
6. a kind of knitting weaving method of molding of flat foot orthopedic insoles matrix according to claim 1, it is characterised in that institute
In the step of stating 4, Lora pulling force be 10～25r/min, the head speed of service：Normal braiding speed is 65～70cm/s, is narrowed
It is 45～55cm/s with needle overturning speed.
7. a kind of knitting weaving method of molding of flat foot orthopedic insoles matrix according to claim 1, it is characterised in that institute
In the step of stating 4, choose number for 1/2.5Nm～1/5Nm 80 20 polyester cotton blended yarns, 90 10 polyester cotton blended yarns or 100%
Polyester Yarns.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510158635.9A CN104790109B (en) | 2015-04-03 | 2015-04-03 | Forming and knitting weaving method of flatfoot orthopedic insole base body |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510158635.9A CN104790109B (en) | 2015-04-03 | 2015-04-03 | Forming and knitting weaving method of flatfoot orthopedic insole base body |
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| Publication Number | Publication Date |
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| CN104790109A CN104790109A (en) | 2015-07-22 |
| CN104790109B true CN104790109B (en) | 2017-04-19 |
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| CN201510158635.9A Expired - Fee Related CN104790109B (en) | 2015-04-03 | 2015-04-03 | Forming and knitting weaving method of flatfoot orthopedic insole base body |
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Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105533917A (en) * | 2015-12-24 | 2016-05-04 | 四川大学 | Method for designing increased insoles based on raised heel foot shapes |
| CN106843157A (en) * | 2017-03-10 | 2017-06-13 | 陕西科技大学 | A kind of preparation method of children's arch support pad |
| CN108823775B (en) * | 2018-06-26 | 2020-08-25 | 西安工程大学 | Forming knitting weaving method of hallux valgus orthosis |
| CN110592789B (en) * | 2019-10-12 | 2020-10-16 | 珠海建轩服装有限公司 | Air layer fabric, air layer jacquard fabric and weaving method thereof |
| TWI739565B (en) * | 2020-08-24 | 2021-09-11 | 潘慧芬 | Insole manufacturing method and insole |
Family Cites Families (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2003038173A1 (en) * | 2001-10-31 | 2003-05-08 | Asahi Kasei Fibers Corporation | Elastic knitting fabric having multilayer structure |
| CN201572230U (en) * | 2009-09-25 | 2010-09-08 | 赵猛 | Foot arch straightening healthy shoe |
| DE202010009276U1 (en) * | 2010-06-18 | 2010-09-16 | Kobleder Vermögensverwaltung GmbH | Molded shoe insert with integrated padding |
| CN202069738U (en) * | 2010-12-24 | 2011-12-14 | 吴峰 | Correcting insole |
| CN103892518A (en) * | 2012-12-25 | 2014-07-02 | 杨卫军 | Insole for flatfeet |
| TW201435170A (en) * | 2013-03-15 | 2014-09-16 | Long-Chi Cai | Charcoal yarn knitted fabrics |
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Granted publication date: 20170419 Termination date: 20180403 |