CN104787399A - Pillow type packaging machine and control method for pillow type packaging machine - Google Patents
Pillow type packaging machine and control method for pillow type packaging machine Download PDFInfo
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- CN104787399A CN104787399A CN201510205313.5A CN201510205313A CN104787399A CN 104787399 A CN104787399 A CN 104787399A CN 201510205313 A CN201510205313 A CN 201510205313A CN 104787399 A CN104787399 A CN 104787399A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B57/00—Automatic control, checking, warning, or safety devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B57/00—Automatic control, checking, warning, or safety devices
- B65B57/02—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of binding or wrapping material, containers, or packages
- B65B57/04—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of binding or wrapping material, containers, or packages and operating to control, or to stop, the feed of such material, containers, or packages
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Containers And Plastic Fillers For Packaging (AREA)
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Abstract
The invention provides a pillow type packaging machine and a control method for the pillow type packaging machine. The pillow type packaging machine comprises a control system, a feeding system, a middle sealing system and an end sealing system, wherein the feeding system comprises a first original point sensor and a discharging sensor, the first original point sensor is arranged on an output shaft of a feeding servo device, the discharging sensor is arranged on the discharging position of a discharging device, the first original point sensor feeds back a first calibrating signal to a processing unit, the discharging sensor feeds back a first monitoring signal to the processing unit, the processing unit can output a first stop signal to the feeding servo device according to the first monitoring signal, the processing unit can output a second stop signal to a middle sealing servo device according to the first monitoring signal, and the processing unit can output a third stop signal to an end sealing servo device according to the first monitoring signal. The invention further discloses the control method for the pillow type packaging machine, through the monitoring signal output by the original point sensor, the automatic start and stop of the packaging machine are achieved, the improvement of the automation degree of the packaging machine is facilitated, and the energy and packaging materials are greatly saved.
Description
Technical field
The present invention relates to wrapping machine field, particularly relate to a kind of pillow type packing machine and pillow type packing machine control method.
Background technology
Pillow type packing machine is that a kind of capacity packing is strong and can be applicable to the continuous packaging machine that plurality of specifications packs for food and non-food stuff, it not only can be used for patternless packaging film and pack, and can use and print figuratum packaging film in advance and carry out high-speed packaging to product.
Pillow type packing machine designs for solid, be suitable for packing all kinds of solid-state well-regulated object, as the biscuit, bread, moon cake, candy etc. of foodstuff, and the product such as daily necessities, industrial part is packed, and current pillow type packing machine exists, and power consumption is large, adjustment is complicated, waste packaging film is many, it is stable not to run, easily damage product causes the problems such as unnecessary loss.Operation that can not be random in operational process due to current existing pillow type packing machine stops, so be difficult to be connected into set of system with other automatic production line, completely by manually carrying out input product.
Existing pillow type packing machine is when packing the product of different length, not only need the parameter resetting controller, but also will regulate the machinery of pillow type packing machine, during adjustment, wrapping machine carries out under also will being in running state, therefore the associated specifications exchanging the person of giving sb. a hard time is very high, simultaneously also dangerous property, regulation time are relatively long, also can waste a large amount of packaging films.
Existing pillow type packing machine is at each starting outfit simultaneously, normally can throw in product after all needing to wait wrapping machine to run a period of time, is because speed when motor just starts is unstable, makes the abnormal cutter holder by end seal apparatus of product space bad.Therefore, the appearance of free packaging bag will be when wrapping machine idle running, cause wasting packaging film.In addition, wrapping machine must wait the product in equipment all to empty before shutting down, and at every turn all product first will be collected certain quantity and just can pack.So existing pillow type packing machine need be equipped with technician to carry out collecting and throwing in the work such as product, causes using conveying robot to carry out operation product, be then difficult to the full-automation improving production facilities connection.
Summary of the invention
The first object of the present invention is to provide a kind of pillow type packing machine realizing automatic start-stop.
The second object of the present invention is to provide a kind of pillow type packing machine control method realizing automatic start-stop.
In order to realize the first object of the present invention, the invention provides a kind of pillow type packing machine, comprise control system, feed system, middle envelope system and end envelope system, control system comprises man-machine interaction unit and processing unit, processing unit receives packaging length signals and package speed signal by man-machine interaction unit, feed system comprises pay-off and feeding actuating device, feeding actuating device receives the first control signal that processing unit exports, feeding actuating device is for driving pay-off, middle envelope system comprises middle seal apparatus, middle envelope actuating device, film feeder and bag making device, middle envelope actuating device receives the second control signal that processing unit exports, middle envelope actuating device exports packaging film for driving film feeder to bag making device, end envelope system comprises end seal apparatus and end envelope actuating device, end envelope actuating device receives the 3rd control signal that processing unit exports, end envelope actuating device is used for drive end seal apparatus and seals packaging film, wherein, feed system also comprises the first origin sensor and exit sensors, first origin sensor is arranged on the output shaft of feeding actuating device, exit sensors is arranged on the unloading position of pay-off, first origin sensor feeds back the first calibrating signal to processing unit, exit sensors feeds back the first monitor signal to processing unit, processing unit can export the first danger signal to feeding actuating device according to the first monitor signal, processing unit can export the second danger signal to middle envelope actuating device according to the first monitor signal, processing unit can export the 3rd danger signal to end envelope actuating device according to the first monitor signal.
From such scheme, by first origin sensor detect servomotor output shaft position and to processing unit feedback calibration signal, and the situation of product on pay-off is monitored by exit sensors, processing unit can according to calibrating signal, comprise product space information monitoring signal, package length signal and package speed signal are respectively to feeding actuating device, middle envelope actuating device, end envelope actuating device exports corresponding control signal, when pay-off not having product needed pack, processing unit then can to feeding actuating device, middle envelope actuating device, envelope actuating device exports corresponding danger signal, and make it decommission, when product is thrown in again, processing unit exports control signal again, and make wrapping machine continue running, then the automatic start-stop of wrapping machine is realized, be conducive to the degree of automation improving wrapping machine, greatly save the energy and packing.
Further scheme is, end envelope system also comprises the second origin sensor and anti-pinch sensor, second origin sensor is arranged on the output shaft of end envelope actuating device, anti-pinch sensor setting is in the front end of the end envelope position of end seal apparatus, second initial point feeds back the second calibrating signal to processing unit, anti-pinch sensor feeds back the second monitor signal to processing unit, and processing unit can export washout to end envelope actuating device according to the second monitor signal.
Therefore, the second monitor signal is fed back to processing unit by anti-pinch sensor, make wrapping machine can identify whether product and fall into end envelope position, utilize washout that end can be made to seal the running of actuating device emergent stopping, unnecessary product loss can be avoided.
Further scheme is, pillow type packing machine also comprises temperature control system, temperature control system comprises temperature sensor, relay and electro-heat equipment, relay receives the 4th control signal that processing unit exports, relay provides heat energy for driving electro-heat equipment to middle seal apparatus and end seal apparatus, and temperature sensor is for detecting electro-heat equipment and to processing unit feedback temperature signal.
Therefore, carry out Real-Time Monitoring by the sealing part of temperature control system centering seal apparatus and end seal apparatus, thus realize auto thermal compensation.
In order to realize the second object of the present invention, the invention provides a kind of pillow type packing machine control method, wherein, pillow type packing machine comprises control system, feed system, middle envelope system, end envelope system, control system comprises man-machine interaction unit and processing unit, feed system comprises pay-off, feeding actuating device, first origin sensor and exit sensors, middle envelope system comprises middle seal apparatus, middle envelope actuating device, film feeder and bag making device, end envelope system comprises end seal apparatus and end envelope actuating device, control method comprises: processing unit receives packaging length signals and package speed signal by man-machine interaction unit, the first origin sensor be arranged on the output shaft of feeding actuating device feeds back the first calibrating signal to processing unit, processing unit exports the first control signal according to package length signal, package speed signal and the first calibrating signal to feeding actuating device, processing unit exports the second control signal according to package length signal and package speed signal to middle envelope actuating device, and processing unit exports the 3rd control signal according to package length signal and package speed signal to end envelope actuating device, the exit sensors be arranged on the unloading position of pay-off feeds back the first monitor signal to processing unit, and processing unit can export corresponding danger signal respectively to feeding actuating device, middle envelope actuating device, end envelope actuating device according to the first monitor signal.
From such scheme, by first origin sensor detect servomotor output shaft position and to processing unit feedback calibration signal, and the situation of product on pay-off is monitored by exit sensors, processing unit can according to calibrating signal, comprise product space information monitoring signal, package length signal and package speed signal are respectively to feeding actuating device, middle envelope actuating device, end envelope actuating device exports corresponding control signal, when pay-off not having product needed pack, processing unit then can to feeding actuating device, middle envelope actuating device, envelope actuating device exports corresponding danger signal, and make it decommission, when product is thrown in again, processing unit exports control signal again, and make wrapping machine continue running, then the automatic start-stop of wrapping machine is realized, be conducive to the degree of automation improving wrapping machine, greatly save the energy and packing.
Accompanying drawing explanation
Fig. 1 is the structure principle chart of pillow type packing machine embodiment of the present invention.
Fig. 2 is the system chart of pillow type packing machine embodiment of the present invention.
Fig. 3 is the system chart of control system in pillow type packing machine embodiment of the present invention.
Fig. 4 is the system chart of feed system in pillow type packing machine embodiment of the present invention.
Fig. 5 is the system chart of middle envelope system in pillow type packing machine embodiment of the present invention.
Fig. 6 is the system chart of pillow type packing machine embodiment middle-end of the present invention envelope system.
Fig. 7 is the system chart of temperature control system in pillow type packing machine embodiment of the present invention.
Fig. 8 is the diagram of circuit of pillow type packing machine control method embodiment of the present invention.
Below in conjunction with drawings and Examples, the invention will be further described.
Detailed description of the invention
Pillow type packing machine embodiment:
See figures.1.and.2, Fig. 1 is the structure principle chart of pillow type packing machine, and Fig. 2 is the system frame of pillow type packing machine.Pillow type packing machine comprises control system 1, feed system 2, middle envelope system 3, end envelope system 4 and temperature control system 5.With reference to Fig. 3, control system 1 is for controlling pillow type packing machine running, control system 1 comprises man-machine interaction unit 11 and processing unit 12, man-machine interaction unit 11 comprise can contact input read-out, the running state of pillow type packing machine not only can be shown by this read-out, this read-out input package length signal and package speed signal can also be utilized in processing unit 12, and processing unit 12 can be micro controller system, embedded chip or computing machine.
With reference to Fig. 4 composition graphs 1, feed system 2 comprises the first origin sensor 21, feeding actuating device 22, pay-off 23 and exit sensors 24, and pay-off 23 comprises belt conveyor and arranges on a moving belt for promoting the baffle plate of product.First origin sensor 21 is arranged on the output shaft of feeding actuating device 22, utilize the first origin sensor 21 can detect the initial position of pay-off 23, first origin sensor 21 feeds back the first calibrating signal to processing unit 12, on the end that exit sensors 24 is arranged on pay-off 23 and unloading position, further, in order to improve accuracy of detection, exit sensors 24 can adopt multiple sensor to detect, and exit sensors 24 feeds back the first monitor signal to processing unit 12.
With reference to Fig. 5 composition graphs 1, middle envelope system 3 comprises middle seal apparatus 34, middle envelope actuating device 31, film feeder 32 and bag making device 33, film feeder 32 is arranged on the top of pay-off 23, film feeder 32 is wound with packaging film, middle envelope actuating device 31 receives the second control signal that processing unit 12 exports, middle envelope actuating device 31 exports packaging film for driving film feeder 32 to bag making device 33, bag making device 33 receive film feeder 32 export packaging film after and be made into tubular and the unsealed sack in two ends, middle seal apparatus 34 is arranged on the below of bag making device 33 and carries out middle envelope process to sack.
With reference to Fig. 6 composition graphs 1, end envelope system comprises end seal apparatus 44, end envelope actuating device 42, second origin sensor 43 and anti-pinch sensor 41, end seal apparatus 44 is arranged on the both sides up and down of bag making device 33, end seals the 3rd control signal that actuating device 42 receives processing unit output, and the packaging film that end envelope actuating device 42 carries out rotating below also contraposition for drive end seal apparatus 44 seals.In order to anti-not-go-end seal apparatus 44 pairs of products cause unnecessary destruction, anti-pinch sensor 41 is arranged on the front end of the end envelope position of end seal apparatus 44, and the second origin sensor 43 is arranged on the output shaft of end envelope actuating device 42, can the initial position of test side seal apparatus 44, second origin sensor 43 feeds back the second calibrating signal to processing unit 12, and anti-pinch sensor 41 feeds back the second monitor signal to processing unit 12.
With reference to Fig. 7 composition graphs 1, temperature control system comprises as the thermocouple 51 of the present embodiment temperature sensor, relay 52 and the heat-generating pipe 53 as the present embodiment electro-heat equipment, after relay 52 receives the 4th control signal of processing unit 12 output, relay 52 drives heat-generating pipe 53 to generate heat, and provide heat energy to middle seal apparatus 34 and end seal apparatus 44, thermocouple 51 is for detecting the temperature conditions of heat-generating pipe 53 and to processing unit 12 feedback temperature signal, processing unit 12 can according to real-time the regulating heat-generating pipe 53 of temperature signal.
When there is no product to be packaged on the belt conveyor of pay-off 23, the first monitor signal is fed back to processing unit 12 when being detected by exit sensors 24, processing unit 12 can export first danger signal to feeding actuating device 22 according to the first monitor signal and pay-off 23 be shut down, processing unit 12 can export second danger signal to middle envelope actuating device 31 according to the first monitor signal and film feeder 32 be shut down, and processing unit 12 can export the 3rd danger signal and end seal apparatus 44 is shut down to end envelope actuating device 42 according to the first monitor signal.
When there being product to appear at end envelope position and when will be held seal apparatus 44 pinch off, anti-pinch sensor 41 exports the second monitor signal to processing unit 12, processing unit 12 exports washout according to the second monitor signal to end envelope actuating device 42 and end seal apparatus 44 emergent stopping is operated, and is destroyed to avoid product.
The belt conveyor occurring rendering to pay-off 23 when there being product is identified by exit sensors 24, processing unit is again to the control signal exporting feeding actuating device, middle envelope actuating device, envelope actuating device output correspondence, and make wrapping machine continue running, then realize the automatic start-stop of wrapping machine.
Pillow type packing machine control method embodiment:
With reference to the diagram of circuit that Fig. 8, Fig. 8 are pillow type packing machine control methods.First step S11 is performed, start pillow type packaging machine equipment, perform step S12 subsequently, by man-machine interaction unit input package length signal and package speed signal, perform step S13 subsequently, processing unit receives the first origin sensor to first calibrating signal of processing unit feedback for calibrating, processing unit receives the first origin sensor to first calibrating signal of processing unit feedback for calibrating pay-off, processing unit receives the second origin sensor to processing unit feedback for the second calibrating signal of calibration terminal seal apparatus, with post-processing unit according to package length signal, package speed signal, first calibrating signal and the second calibrating signal calculate feeding actuating device, the recurrent pulse number that middle envelope actuating device and each self-corresponding running frequency of end envelope actuating device export with correspondence, corresponding running frequency and the corresponding recurrent pulse number exported then control as the control signal of each actuating device of the present embodiment the running that actuating device carries out different rotating speeds, the control signal of correspondence is outputted to feeding actuating device by processing unit respectively, middle envelope actuating device and end seal actuating device and make it operate.
Then determining step S14 is performed, the exit sensors be arranged on the unloading position of pay-off feeds back the first monitor signal to processing unit, but know whether have product to drop into by the first monitor signal processing unit, then step S15 is performed when having product to drop into, product is pushed in the sack of bag making device making by pay-off, perform step S16 subsequently, be honored as a queen in sack being carried out by middle seal apparatus and outputted to end seal apparatus, then determining step S17 is performed, anti-pinch sensor is by identifying the position of product, processing unit is judged, and whether product drops into end envelope position, as product drops into end envelope position, then perform step S18, processing unit exports washout to end envelope servo makes end seal apparatus shut down.
As product does not drop into end envelope position, then perform step S19, end seal apparatus runs with the speed preset, and seals the sack at product two ends.
When in execution determining step S14, when processing unit judges pay-off does not have product, then perform step S20, processing unit can export corresponding danger signal respectively to feeding actuating device, middle envelope actuating device, end envelope actuating device according to the first monitor signal, make feeding actuating device, middle envelope actuating device, hold envelope actuating device to shut down, until when pay-off input has product, processed sensor identification post-processing unit makes its work of remaining in operation to feeding actuating device, middle envelope actuating device, end envelope actuating device output control signal again.
After processing unit receives package length signal and package speed signal, control method also comprises temperature sensor for detecting electro-heat equipment to processing unit feedback temperature signal, processing unit exports the 4th control signal according to temperature signal to relay, utilizing the 4th control signal control relay to export different capacity makes the temperature of the sealing part of middle seal apparatus and end seal apparatus control, at a suitable temperature, to provide sealing effect.
Origin sensor in above-described embodiment, exit sensors and anti-pinch sensor all can adopt the conventional sensor for position probing, can judge whether product is positioned on position to be measured by the sensor of position probing.And the actuating device in above-described embodiment is for servomotor, pay-off, end seal apparatus and film feeder can be driven by servomotor.
Therefore, by first origin sensor detect servomotor output shaft position and to processing unit feedback calibration signal, and the situation of product on pay-off is monitored by exit sensors, processing unit can according to calibrating signal, comprise product space information monitoring signal, package length signal and package speed signal are respectively to feeding actuating device, middle envelope actuating device, end envelope actuating device exports corresponding control signal, when pay-off not having product needed pack, processing unit then can to feeding actuating device, middle envelope actuating device, envelope actuating device exports corresponding danger signal, and make it decommission, when product is thrown in again, processing unit exports control signal again, and make wrapping machine continue running, then the automatic start-stop of wrapping machine is realized, be conducive to the degree of automation improving wrapping machine, greatly save the energy and packing.
Claims (6)
1. pillow type packing machine, comprises
Control system, described control system comprises man-machine interaction unit and processing unit, and described processing unit receives packaging length signals and package speed signal by described man-machine interaction unit;
Feed system, described feed system comprises pay-off and feeding actuating device, and described feeding actuating device receives the first control signal that described processing unit exports, and described feeding actuating device is for driving described pay-off;
Middle envelope system, described middle envelope system comprises middle seal apparatus, middle envelope actuating device, film feeder and bag making device, described middle envelope actuating device receives the second control signal that described processing unit exports, and described middle envelope actuating device exports packaging film for driving described film feeder to described bag making device;
End envelope system, described end envelope system comprises end seal apparatus and end envelope actuating device, and described end envelope actuating device receives the 3rd control signal that described processing unit exports, and described end envelope actuating device seals described packaging film for driving described end seal apparatus;
It is characterized in that:
Described feed system also comprises the first origin sensor and exit sensors, described first origin sensor is arranged on the output shaft of described feeding actuating device, described exit sensors is arranged on the unloading position of described pay-off, described first origin sensor feeds back the first calibrating signal to described processing unit, and described exit sensors feeds back the first monitor signal to described processing unit;
Described processing unit can export the first danger signal to described feeding actuating device according to described first monitor signal, described processing unit can export the second danger signal to described middle envelope actuating device according to described first monitor signal, and described processing unit can export the 3rd danger signal to described end envelope actuating device according to described first monitor signal.
2. pillow type packing machine according to claim 1, is characterized in that:
Described end envelope system also comprises the second origin sensor and anti-pinch sensor, described second origin sensor is arranged on the output shaft of described end envelope actuating device, described anti-pinch sensor setting is in the front end of the end envelope position of described end seal apparatus, described second origin sensor feeds back the second calibrating signal to described processing unit, described anti-pinch sensor feeds back the second monitor signal to described processing unit, and described processing unit can export washout to described end envelope actuating device according to described second monitor signal.
3. pillow type packing machine according to claim 1 and 2, is characterized in that:
Described pillow type packing machine also comprises temperature control system, described temperature control system comprises temperature sensor, relay and electro-heat equipment, described relay receives the 4th control signal that described processing unit exports, described relay provides heat energy for driving described electro-heat equipment to middle seal apparatus and end seal apparatus, and described temperature sensor is for detecting described electro-heat equipment and to processing unit feedback temperature signal.
4. pillow type packing machine control method, it is characterized in that: described pillow type packing machine comprises control system, feed system, middle envelope system, end envelope system, described control system comprises man-machine interaction unit and processing unit, described feed system comprises pay-off, feeding actuating device, the first origin sensor and exit sensors, described middle envelope system comprises middle seal apparatus, middle envelope actuating device, film feeder and bag making device, and described end envelope system comprises end seal apparatus and end envelope actuating device;
Described control method comprises
Described processing unit receives packaging length signals and package speed signal by described man-machine interaction unit;
Described first origin sensor be arranged on the output shaft of described feeding actuating device feeds back the first calibrating signal to described processing unit;
Described processing unit exports the first control signal according to described package length signal, described package speed signal and described first calibrating signal to described feeding actuating device, described processing unit exports the second control signal according to described package length signal and described package speed signal to described middle envelope actuating device, and described processing unit exports the 3rd control signal according to described package length signal and described package speed signal to described end envelope actuating device;
The described exit sensors be arranged on the unloading position of described pay-off feeds back the first monitor signal to described processing unit, and described processing unit can export corresponding danger signal respectively to described feeding actuating device, described middle envelope actuating device, described end envelope actuating device according to described first monitor signal.
5. pillow type packing machine control method according to claim 4, is characterized in that:
Described end envelope system also comprises the second origin sensor and anti-pinch sensor;
After described end envelope actuating device receives described 3rd control signal, described second origin sensor that described control method also comprises on the output shaft being arranged on described end envelope actuating device feeds back the second calibrating signal to described processing unit, the described anti-pinch sensor being arranged on the front end of the end envelope position of described end seal apparatus feeds back the second monitor signal to described processing unit, and described processing unit exports washout according to described second monitor signal to described end envelope actuating device.
6. the pillow type packing machine control method according to claim 4 or 5, is characterized in that:
Described pillow type packing machine also comprises temperature control system, and described temperature control system comprises temperature sensor, relay and electro-heat equipment;
After described processing unit receives described package length signal and described package speed signal, described control method also comprises described temperature sensor for detecting described electro-heat equipment to described processing unit feedback temperature signal, and described processing unit exports the 4th control signal according to described temperature signal to described relay.
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| CN201510205313.5A CN104787399A (en) | 2015-04-27 | 2015-04-27 | Pillow type packaging machine and control method for pillow type packaging machine |
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| CN201510205313.5A CN104787399A (en) | 2015-04-27 | 2015-04-27 | Pillow type packaging machine and control method for pillow type packaging machine |
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| CN107499603A (en) * | 2017-09-21 | 2017-12-22 | 贵州大学 | A kind of Article packaging machines control system and its control method |
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