JP2011126551A - Bag manufacturing and filling machine - Google Patents

Bag manufacturing and filling machine Download PDF

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JP2011126551A
JP2011126551A JP2009284328A JP2009284328A JP2011126551A JP 2011126551 A JP2011126551 A JP 2011126551A JP 2009284328 A JP2009284328 A JP 2009284328A JP 2009284328 A JP2009284328 A JP 2009284328A JP 2011126551 A JP2011126551 A JP 2011126551A
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film
cutting
row
bag making
connection
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Isao Saito
勲 齋藤
Takashi Hibino
高志 日比野
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Fuji Machinery Co Ltd
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Fuji Machinery Co Ltd
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<P>PROBLEM TO BE SOLVED: To improve productivity by decreasing the number of exclusion of good articles accompanying connection of a film, and to suppress futility of the product. <P>SOLUTION: A plurality of bag manufacturing and filling parts 14 are arranged in parallel. Film feeding parts 16 are respectively arranged to respective bag manufacturing and filling parts 14. In respective film feeding parts 16, there are arranged film connecting means 44 for connecting the starting ends of the films f on spare rolls on the terminal ends of the films f when the films f in use are consumed, and terminal end cutting means for cutting the films f. On respective film feeding parts 16, there are arranged detecting means 42 for detecting the terminal ends of the films f. When either one of the detecting means 42 of the film feeding parts 16 detects the terminal end of the film f, at least the other row terminal end cutting means is actuated to cut the film f in use, the film connecting means 44 of all the rows are actuated to perform connection of the films. <P>COPYRIGHT: (C)2011,JPO&INPIT

Description

本発明は、製袋充填部を多列で備える製袋充填機に関するものである。   The present invention relates to a bag making and filling machine including a plurality of rows of bag making and filling portions.

製袋充填機では、使用中のフィルムの消費に伴い、使用中のフィルムの終端と予備フィルムの始端とを貼着テープ等によって接続するフィルム接続装置が設けられる。そして、フィルム接続装置で接続された帯状フィルムが製袋手段によって筒状に成形され、そのフィルム中に供給された物品間において横シールを施すことで包装品が得られる。このようにして得た包装品にフィルム接続部位が存在する場合には、不良包装品として排除するようにしている(例えば、特許文献1〜3参照)。   The bag making and filling machine is provided with a film connecting device for connecting the end of the film in use and the start of the spare film with an adhesive tape or the like as the film in use is consumed. And the strip | belt-shaped film connected with the film connection apparatus is shape | molded by the bag making means at the cylinder shape, and a package is obtained by giving a horizontal seal between the articles | goods supplied in the film. When the film connection part exists in the packaged product thus obtained, it is excluded as a defective packaged product (see, for example, Patent Documents 1 to 3).

特開平7−172421号公報JP-A-7-172421 特開平6−99952号公報Japanese Patent Application Laid-Open No. 6-99952 特開平10−175619号公報JP-A-10-175619

多列の製袋充填部を備えた製袋充填機において、製袋充填部の各列で異なるフィルム供給部を設けたものでは、各列毎のフィルム消費に伴い新旧フィルムの接続を行う必要がある。   In a bag making and filling machine equipped with a multi-row bag making and filling unit, if a different film supply unit is provided in each row of the bag making and filling unit, it is necessary to connect old and new films with film consumption for each row. is there.

ここで、全ての列に同時に未使用の原反ロールを装填してそのフィルムを消尽したとしても、フィルム製造上の問題で夫々の原反ロールに巻かれたフィルムの全長が定まっておらず、各列のフィルム接続時期が一定になり得ない。また、各列毎に異なる品種の物品を包装して、それらの包装品を組み合わせて1組とした複数の包装品単位で下流側に接続された箱詰め機等の処理機に送り込むようにすることが求められる場合において、物品が食品等の場合においては、フィルム接続部位が位置する不良包装品と共に良品を含む各組毎の全ての包装品をライン外に排出して、良品のみの組み合わせにより下流側の処理機に向けて搬送することが好ましい。しかるに、前述の如く各列でフィルム接続時期が異なるために、各列でのフィルム接続の度に、他列で得られた良品である複数の包装品が系外に排出されて、生産効率が低下してしまう。   Here, even if all the rows are loaded with unused raw rolls at the same time and the film is exhausted, the total length of the film wound around each original roll is not fixed due to film production problems, The film connection time of each row cannot be constant. Also, different types of goods are packaged in each row, and the packaged products are combined and sent to a processing machine such as a boxing machine connected to the downstream side in units of a plurality of packaged products. If the product is food, etc., all the packaged products for each set including the non-defective package together with the defective packaged product where the film connection part is located are discharged out of the line and downstream by the combination of only the non-defective product. It is preferable to carry it toward the processing machine on the side. However, since the film connection time is different in each row as described above, each time the film is connected in each row, a plurality of non-defective packages obtained in other rows are discharged out of the system, and the production efficiency is increased. It will decline.

なお、不良品と共に排出された良品が、例えば、冷菓の如き食品の包装品である場合には、系外に排出された物品は、良品として取り扱われることはなく処分される。このため、良品が処分されることによる無駄が生じてしまうことになる。   In addition, when the non-defective product discharged together with the defective product is, for example, a packaged food such as frozen dessert, the product discharged outside the system is not handled as a non-defective product and is disposed of. For this reason, waste due to disposal of non-defective products will occur.

すなわち本発明は、フィルム接続に係る前記した問題点に鑑み、良品の排除数を減少させて生産性を高め、製品の無駄を抑制し得る製袋充填機を提供することを目的とする。   That is, an object of the present invention is to provide a bag making and filling machine that can increase the productivity by reducing the number of rejected non-defective products and suppress the waste of the product in view of the above-described problems related to film connection.

前記課題を克服し、所期の目的を達成するため、請求項1の発明に係る製袋充填機は、 原反ロールから引き出されたフィルムを筒状に成形し、該フィルムに横シールを施すと共に切断して包装品を得る多列の製袋充填部と、
該製袋充填部の各列毎に設けられ、前記原反ロールを複数装填したフィルム供給部と、
各フィルム供給部においてフィルムの消費を検出する検出手段と、
前記フィルム供給部に配設され、前記原反ロールから引き出されて使用中のフィルム終端と予備の原反ロールにおけるフィルム始端とを接続するフィルム接続手段と、
該フィルム接続手段におけるフィルム接続位置までのフィルム搬送経路に配設した終端切断手段との夫々を備え、
前記フィルム供給部の何れか1つの検出手段による検出信号に応じて、少なくとも他の列の各フィルム供給部における使用中のフィルムを切断すると共に、各列のフィルム供給部において使用中のフィルム終端と予備の原反ロールにおけるフィルム始端とを接続するよう前記終端切断手段とフィルム接続手段とを作動制御するようにしたことを特徴とする。
In order to overcome the above-mentioned problems and achieve the intended purpose, a bag making and filling machine according to the invention of claim 1 forms a film drawn from a raw roll into a cylindrical shape and applies a horizontal seal to the film. A multi-row bag making and filling section that cuts together to obtain a packaged product,
A film supply unit provided for each row of the bag-filling unit, and loaded with a plurality of the rolls;
Detecting means for detecting consumption of the film in each film supply unit;
Film connecting means disposed in the film supply unit and connected to the film starting end of the film roll in use by being pulled out from the original roll and the spare original roll,
Each of the terminal cutting means disposed in the film conveyance path to the film connection position in the film connection means,
In response to a detection signal by any one of the detection means of the film supply unit, at least the film in use in each film supply unit in the other row is cut, and the film end in use in the film supply unit in each row The terminal cutting means and the film connecting means are controlled to be connected so as to connect the film starting end of the spare original fabric roll.

請求項2に係る発明では、前記フィルム接続手段におけるフィルム接続位置からフィルムに横シールを施す位置までのフィルム引出し長が異なるように前記フィルム供給部の夫々が配設され、該フィルム供給部の何れか1つの検出手段による検出信号に応じて、他の列のフィルムの切断および接続の時期を、前記フィルム引出し長の差に応じてずらすよう前記終端切断手段と前記フィルム接続手段とを作動制御するようにしたことを要旨とする。   In the invention according to claim 2, each of the film supply sections is disposed so that the film drawing length from the film connection position in the film connection means to the position where the film is laterally sealed differs from each other. In response to a detection signal from one of the detection means, the end cutting means and the film connection means are controlled to shift the timing of cutting and connecting the film in the other row according to the difference in the film drawing length. The summary is as follows.

請求項3に係る発明では、前記製袋充填部における下流側に排出手段を配設し、前記フィルム接続手段で接続したフィルム接続部位を含む不良包装品と、該不良包装品と同時期に排出手段に達する他の列の包装品とを合わせて系外に排出するよう排出手段を作動制御するようにしたことを要旨とする。   In the invention which concerns on Claim 3, the discharge | emission means is arrange | positioned in the downstream in the said bag making filling part, and the defective packaging product containing the film connection part connected with the said film connection means, and discharge | emission at the same time as this defective packaging product The gist of the invention is that the operation of the discharge means is controlled so as to discharge together with the other row of packaged products reaching the means.

請求項4に係る発明では、前記フィルムを横シールする横シール手段と、該横シール手段で横シールしたフィルムを切断する切断手段との夫々が配設され、前記フィルム接続手段で接続したフィルム接続部位が、切断手段における切断位置に達する時期にフィルムの切断を一時休止するよう切断手段を切替作動するようにしたことを要旨とする。   In the invention which concerns on Claim 4, each of the horizontal sealing means which carries out the horizontal seal of the said film, and the cutting | disconnection means which cut | disconnects the film horizontally sealed by this horizontal sealing means are each arrange | positioned, and the film connection connected by the said film connection means The gist is that the cutting means is switched to temporarily stop cutting the film when the part reaches the cutting position in the cutting means.

請求項5に係る発明では、前記切断手段の作動休止時には、前記横シール手段による横シール動作を一時休止するようにしたことを要旨とする。   The gist of the invention according to claim 5 is that when the operation of the cutting means is suspended, the transverse sealing operation by the transverse sealing means is temporarily suspended.

本願発明に係る製袋充填機によれば、多列のフィルム供給部の内の何れか1つのフィルムの消費が検出された際に、全列で同時期にフィルム切断および接続を行うようにしたので、例えば、品種の異なる包装品を1組毎に処理する場合において、フィルム接続部位を含む包装品を不良品として系外に排出する時期を合わせることにより、不良品と共に処分される良品数を減少して生産性を高めることができる。   According to the bag making and filling machine according to the present invention, when consumption of any one of the multi-row film supply units is detected, the film is cut and connected at the same time in all rows. So, for example, when processing packaged products of different varieties for each set, the number of non-defective products to be disposed together with defective products can be reduced by matching the timing of discharging the packaged products including the film connection parts as defective products outside the system. Decrease and increase productivity.

実施例に係る製袋充填機を示す概略側面図である。It is a schematic side view which shows the bag making filling machine which concerns on an Example. 実施例に係る製袋充填機を示す概略平面図である。It is a schematic plan view which shows the bag making filling machine which concerns on an Example. 実施例に係るフィルム接続手段を示す要部拡大側面図である。It is a principal part enlarged side view which shows the film connection means which concerns on an Example. 実施例に係る製袋充填機の主要な制御ブロック図である。It is a main control block diagram of the bag making and filling machine according to the embodiment.

次に、本発明に係る製袋充填機につき、好適な実施例として、縦形製袋充填機に適用した態様について、以下添付図面を参照して説明する。   Next, as a preferred embodiment of the bag making and filling machine according to the present invention, an embodiment applied to a vertical bag making and filling machine will be described below with reference to the accompanying drawings.

図1に示す縦形製袋充填機は、物品10として冷菓等からなる食品をフィルム包装して包装品12を得る製袋充填部14が複数(実施例では4つ)並列に配設されると共に、製袋充填部14に向けて帯状のフィルムfを引き出して供給するフィルム供給部16が各製袋充填部14に対応して夫々配設されている。   The vertical bag making and filling machine shown in FIG. 1 has a plurality of bag making and filling portions 14 (four in the embodiment) arranged in parallel to obtain a packaged product 12 by film-wrapping food made of frozen confectionery or the like as the article 10. A film supply unit 16 that draws and supplies the belt-like film f toward the bag making and filling unit 14 is provided corresponding to each bag making and filling unit 14.

前記製袋充填部14は、フィルム供給部16から引き出された帯状のフィルムfが製袋手段18によって筒状に成形され、送りローラ等からなる搬送手段20によって下方へ連続的に搬送される。搬送手段20の下方位置には、筒状成形されたフィルムfの重合部に縦シールを施す縦シール手段22が配設される。また、縦シール手段22の下方に所定間隔離間する位置(横シール・切断位置)には、フィルムの搬送方向と交差する方向に向けて横シールを施す横シール手段24が配設される。横シール手段24は、シリンダ等の駆動手段によりカッタを作動する切断手段25(図4参照)を備え、該横シール手段24によりフィルムを横シールする際に切断手段25を作動してフィルムを切り離し、1袋分の包装品12を得ることができる。   In the bag making and filling unit 14, the belt-like film f drawn from the film supply unit 16 is formed into a cylindrical shape by the bag making means 18 and continuously conveyed downward by the conveying means 20 including a feed roller and the like. A vertical sealing means 22 is provided below the conveying means 20 for applying a vertical seal to the overlapping portion of the cylindrically formed film f. Further, at a position spaced apart from the vertical sealing means 22 by a predetermined distance (horizontal sealing / cutting position), a horizontal sealing means 24 for performing horizontal sealing in a direction crossing the film transport direction is disposed. The horizontal sealing means 24 includes a cutting means 25 (see FIG. 4) for operating the cutter by a driving means such as a cylinder. When the horizontal sealing means 24 performs horizontal sealing on the film, the cutting means 25 is operated to separate the film. One package of the packaged product 12 can be obtained.

前記横シール手段24の下方には、包装品12を下流側へ搬送する排出コンベヤ28との間に、横シール手段24により横シール・切断されて落下する包装品12を系外に排出可能な排出手段30が配設される。排出手段30は、図1に示す如く、エアシリンダからなる駆動手段30bによって回動するシュート30aを備え、該シュート30aは上方から落下する包装品12を、排出コンベヤ28に向けて案内し得る案内位置と、該排出コンベヤ28へ移送することなく系外に排出する排出位置との夫々に位置決め設定されるよう構成される。   Below the horizontal sealing means 24, the packaging product 12 that is laterally sealed and cut by the horizontal sealing means 24 and dropped can be discharged out of the system between the discharge conveyor 28 that conveys the packaged goods 12 downstream. A discharge means 30 is provided. As shown in FIG. 1, the discharge means 30 includes a chute 30 a that is rotated by a drive means 30 b made of an air cylinder. The chute 30 a can guide the packaged article 12 falling from above toward the discharge conveyor 28. The position and the discharge position for discharging to the outside of the system without being transferred to the discharge conveyor 28 are set.

前記各排出コンベヤ28の下流側には集合部26が接続され、図2に示す如く、各製袋充填部14からシュート30aを介して案内された包装品12が集合部26において左右間隔が相互に縮まるように、前記各排出コンベヤ28の搬送始端部から搬送終端部に向かうにつれて相互の間隔が狭くなるよう傾斜して配置される。このような構成によって、各排出コンベヤ28における前記集合部26までの搬送長が異なることとなり、該搬送長に応じて各排出コンベヤ28の搬送速度を設定して前記集合部26に各列の包装品12が同時に到達し得るよう構成される。   A collecting portion 26 is connected to the downstream side of each discharge conveyor 28. As shown in FIG. 2, the package 12 guided from each bag making and filling portion 14 via a chute 30a is spaced apart from each other at the collecting portion 26. So that the distance between the discharge conveyors 28 becomes narrower as it goes from the transfer start end to the transfer end. With such a configuration, the transport length to each collecting section 26 in each discharge conveyor 28 is different, and the transport speed of each discharge conveyor 28 is set according to the transport length, and each row of packaging in each collecting section 26. Article 12 is configured to be able to reach simultaneously.

前記各列におけるフィルム供給部16は、製袋充填部14までの離間距離が列毎に異なるように配設されて、実施例では図2に示すように階段状に配設され、隣接するフィルム供給部16,16の間のフィルム案内長の差は、1包装に要するフィルム長さ(カットピッチ)とした場合の2カットピッチ分に設定されており、各フィルム供給部16から前記製袋充填部14までに至るフィルム案内長の差も、その差と夫々同等となるよう設定されている。なお、以下の説明において、前記離間距離が異なるフィルム供給部16によって列を区別する場合は、各列に属するものについて、名称の前に離間距離が短い方から順に第1、第2、第3および第4と付すものとする。   The film supply sections 16 in each row are arranged so that the separation distance to the bag making and filling section 14 is different for each row. In the embodiment, the film supply portions 16 are arranged stepwise as shown in FIG. The difference in the film guide length between the supply units 16 and 16 is set to 2 cut pitches when the film length (cut pitch) required for one package is set, and the bag filling from each film supply unit 16 The difference in the film guide lengths leading up to the part 14 is also set to be equal to the difference. In addition, in the following description, when distinguishing a row | line | column by the film supply part 16 from which the said separation distance differs, about the thing which belongs to each row | line, it is 1st, 2nd, 3rd in an order from a short separation distance before a name. And 4th.

前記フィルム供給部16は、図1または図3に示す如く、複数の原反ロール34を装填可能な装填手段が配設されるようになっており、本例では上下の関係で設けた2本の支持部32,32を備え、各支持部32に原反ロール34が装填される。一方の支持部32に装填された原反ロール34から引き出された帯状のフィルムfは、案内ローラ36およびフィルム接続手段44を経て製袋充填部14に供給される。また、案内ローラ36に巻き掛けられた位置でフィルム終端を検出する検出手段42が配設されている。更に、フィルム接続手段44と製袋充填部14との間には繰出しローラを備えた給送手段38が配設され、該給送手段38によって原反ロール34から引き出された帯状のフィルムfを前記製袋手段18に向けて供給するよう構成されている。前記繰出しローラにはエンコーダ40(図4参照)が配設され、製袋充填部14に供給されるフィルム搬送量を検出可能に構成されている。   As shown in FIG. 1 or FIG. 3, the film supply unit 16 is provided with loading means capable of loading a plurality of original fabric rolls 34. The support portions 32, 32 are provided, and the support rolls 32 are loaded into the respective support portions 32. The belt-like film f drawn out from the original roll 34 loaded in one support part 32 is supplied to the bag making and filling part 14 through the guide roller 36 and the film connecting means 44. Further, a detecting means 42 for detecting the film end at a position wound around the guide roller 36 is provided. Further, a feeding means 38 provided with a feeding roller is disposed between the film connecting means 44 and the bag making and filling unit 14, and the belt-like film f drawn from the original roll 34 by the feeding means 38 is disposed. It is configured to supply toward the bag making means 18. The feeding roller is provided with an encoder 40 (see FIG. 4) so as to be able to detect the film conveyance amount supplied to the bag making and filling unit 14.

前記上下の支持部32,32の間のフィルム接続位置に、新旧フィルムの接続を行うフィルム接続手段44が配設される。フィルム接続手段44は、所要の駆動手段によって一対の圧着ロール46a,46aを近接・離間移動するよう構成された圧着手段46を備えている。また、前記原反ロール34から圧着手段46に向けたフィルムの搬送経路には、フィルムfを幅方向に切断する終端切断手段48が配設されている。そして、何れか一方の原反ロール34から引き出されたフィルムfが、図3に示す如く、開放している圧着ロール46aの一方に巻き掛けられて両圧着ロール46a,46aの間を経て対応する製袋充填部14に向けて供給されるよう構成される。これに対し、予備ロールとなる他方の原反ロール34から引き出された新しいフィルムfのフィルム先端は、他方の圧着ロール46aに巻き掛けられて両圧着ロール46a,46aを越える所定位置まで引き出し案内されており、また圧着ロール46aの上流側に近接した水平案内部におけるフィルムの幅方向に向けて両面テープ等の貼着部材が貼着されている。そして、両圧着ロール46a,46aの作動によって使用中のフィルムfと新しいフィルムfとが挟持されて搬送され、新しいフィルムfにおける貼着部材の貼着部位が圧着ロール46a,46aを通過することで新旧フィルムが圧着されて両フィルムf,fが接続される。   A film connecting means 44 for connecting old and new films is disposed at a film connecting position between the upper and lower support portions 32 and 32. The film connecting means 44 includes a crimping means 46 configured to move the pair of crimping rolls 46a and 46a close to and away from each other by a required driving means. Further, an end cutting means 48 for cutting the film f in the width direction is disposed in the film conveyance path from the original fabric roll 34 toward the pressure bonding means 46. Then, as shown in FIG. 3, the film f drawn out from any one of the original rolls 34 is wound around one of the open pressure rolls 46a and corresponds between the pressure rolls 46a and 46a. It is configured to be supplied toward the bag making and filling unit 14. On the other hand, the leading end of the new film f drawn out from the other original roll 34 serving as a preliminary roll is wound around the other press roll 46a and pulled out to a predetermined position beyond both the press rolls 46a, 46a. In addition, a sticking member such as a double-sided tape is stuck toward the width direction of the film in the horizontal guide portion close to the upstream side of the pressure roll 46a. And the film f in use and the new film f are pinched and conveyed by the action | operation of both the crimping | compression-bonding rolls 46a and 46a, and the pasting site | part of the pasting member in the new film f passes through the crimping rolls 46a and 46a. The old and new films are crimped to connect the two films f and f.

前記終端切断手段48は、対応する検出手段42が原反ロール34から引き出されるフィルムfの終端を検出した際に作動されて、使用中のフィルムfを圧着ロール46aの上流側で切断するよう構成される。なお、フィルム接続手段44の下流側にテンションローラ50が配設され、前記圧着ロール46aの作動によって一時的にフィルムfにバックテンションが作用した際にもフィルムfの搬送を安定して行うことができる。   The end cutting means 48 is activated when the corresponding detecting means 42 detects the end of the film f drawn from the original roll 34, and cuts the film f in use on the upstream side of the pressure roll 46a. Is done. A tension roller 50 is disposed on the downstream side of the film connecting means 44, and the film f can be stably conveyed even when a back tension is temporarily applied to the film f by the operation of the pressure-bonding roll 46a. it can.

前記給送手段38の下流側に、フィルムに付されたレジマークを検出するマークセンサ52が配設されている。このマークセンサ52によるレジマークの検出信号に基づき、フィルムの搬送位置が補正制御されると共に、前記フィルム接続手段44による新旧フィルムの接続時に前記圧着ロール46a,46aの作動タイミングが制御されて、それら両フィルムの搬送位置合わせが行われる。   A mark sensor 52 for detecting a registration mark attached to the film is disposed on the downstream side of the feeding means 38. Based on the registration mark detection signal by the mark sensor 52, the film transport position is corrected and controlled, and the operation timing of the pressure-bonding rolls 46a, 46a is controlled when the old and new films are connected by the film connecting means 44. The conveyance positions of both films are adjusted.

縦形製袋充填機の制御手段54には、図4に示す如く、各列の前記横シール手段24、切断手段25、排出手段30、圧着手段46、終端切断手段48の夫々が駆動制御可能に接続され、また各列の前記検出手段42およびマークセンサ52の検出信号が入力されるように接続されると共に、前記給送手段38に配設されたエンコーダ40からの発信パルスが入力されてフィルムの搬送量を得ることができる。   As shown in FIG. 4, the control means 54 of the vertical bag making and filling machine is capable of driving and controlling each of the horizontal sealing means 24, the cutting means 25, the discharging means 30, the crimping means 46, and the terminal cutting means 48 in each row. Connected so that detection signals of the detection means 42 and the mark sensor 52 in each row are inputted, and a transmission pulse from the encoder 40 arranged in the feeding means 38 is inputted to the film. Can be obtained.

前記制御手段54では、前記した1包装に要するフィルム長さとしての「カットピッチ」や圧着手段46により新旧フィルムを接続するフィルム接続位置から前記横シール手段24によりフィルムに横シールを施す横シール位置までの値としての「フィルム引出し長」に対応した数値データ等の各種制御用のデータが入力手段(図示せず)によって予め設定される。そして制御手段54は、フィルムが1カットピッチ搬送される1包装サイクル毎に、前記横シール手段24および切断手段25を作動してフィルムを横シール・切断するよう作動制御する。また制御手段54は、複数の検出手段42の内の何れか1つの検出手段42からフィルムfの終端を検出した信号が入力されることで、全列のフィルム供給部16において使用中のフィルムfと予備ロールのフィルムfとを切り替えるためのフィルムfの切断と接続とを行うよう各終端切断手段48および各フィルム接続手段44を作動制御する。このとき制御手段54は、全列のフィルム接続部位が同時期に横シール部に達するように、検出手段42でフィルムfの終端を検出した列に対する他の列の夫々の「フィルム引出し長」の差について各終端切断手段48によるフィルム切断時期と各フィルム接続手段44によるフィルム接続時期とをずらすように制御すると共に、フィルム接続部位を含む不良包装品を系外に排出するよう前記排出手段30を作動制御する。なお、前記フィルム接続部位が横シール部に達する期間を包装サイクル数として換算した場合、その「包装サイクル数」Aは、前記「フィルム引出し長」をLとして、前記「カットピッチ」をPとすると、A=P/Lとして算出することができる。本例の如く、新旧フィルムの接続部位が両フィルムに接続代を有する接続形態でカットピッチが短い包装品12を得る場合等において、前記フィルム接続部位が横シール部に達する包装サイクル数A±1の期間について不良包装品として3個の包装品12を連続して系外に排出するよう前記排出手段30を作動制御するようにしている。   In the control means 54, the “cut pitch” as the film length required for one packaging described above, or the horizontal sealing position where the horizontal sealing means 24 applies the horizontal seal from the film connection position where the old and new films are connected by the crimping means 46. Various control data such as numerical data corresponding to the “film drawing length” as the values up to are preset by an input means (not shown). The control means 54 operates to control the lateral sealing means 24 and the cutting means 25 so as to laterally seal and cut the film every packaging cycle in which the film is conveyed by one cut pitch. In addition, the control unit 54 receives a signal that detects the end of the film f from any one of the plurality of detection units 42, so that the film f in use in the film supply units 16 in all rows is input. Each terminal cutting means 48 and each film connecting means 44 are controlled to cut and connect the film f for switching between the film f and the preliminary roll film f. At this time, the control means 54 sets the “film drawing length” of each of the other rows with respect to the row where the end of the film f is detected by the detecting means 42 so that the film connection portions of all rows reach the horizontal seal portion at the same time. The discharge means 30 is controlled so that the film cutting time by each terminal cutting means 48 and the film connection time by each film connecting means 44 are shifted with respect to the difference, and the defective packaging product including the film connecting part is discharged out of the system. Control the operation. In addition, when the period in which the film connection part reaches the horizontal seal portion is converted as the number of packaging cycles, the “wrapping cycle number” A is set to “L” for the “film draw length” and P for the “cut pitch”. , A = P / L. As in this example, when a package 12 having a short cut pitch is obtained with a connection form in which the connection part of the old and new films has a connection allowance for both films, the number of packaging cycles A ± 1 at which the film connection part reaches the horizontal seal portion. During this period, the discharge means 30 is controlled to be discharged so as to continuously discharge three packaged products 12 as defective packaged products out of the system.

〔実施例の作用〕
次に、前述した実施例に係る縦形製袋充填機の作用につき説明する。
(Effects of Example)
Next, the operation of the vertical bag making and filling machine according to the above-described embodiment will be described.

各列のフィルム供給部16は前記した如く、製袋充填部14までの離間距離が列毎に異なり、従って前記検出手段42でフィルムfの終端を検出した列と他列のフィルム引出し長の夫々の差に基づき、前記終端切断手段48による各列のフィルム終端の切断時期と前記フィルム接続手段44における圧着ロール46aを作動してフィルム接続を行う時期をずらすよう制御する。すなわち、(A)フィルム引出し長が最長の列の検出手段42でフィルムfの終端が検出された際には、その検出列からフィルム引出し長の差が大きくなる第3〜第1の順でフィルムfの切断時期および接続時期を順次遅らせて行い、(B)前記フィルム引出し長が最短の列の検出手段42によってフィルムfの終端が検出された際には、全列のフィルム供給部16において同時にフィルムfの切断と接続とを行い、(C)フィルム引出し長が中間の列の検出手段42でフィルム終端が検出された際には、その検出列よりフィルム引出し長が長い列のフィルム供給部16では同時にフィルムfの切断と接続とを行うのに対し、当該検出列よりフィルム引出し長が短かい列のフィルム供給部16においては、前記フィルム引出し長の差が大きくなる順でフィルムfの切断時期および接続時期を順次遅らせて行うよう各終端切断手段48および各フィルム接続手段44を作動制御する。   As described above, the film supply units 16 in each row have different separation distances to the bag making and filling unit 14 for each row. Therefore, the row in which the end of the film f is detected by the detecting means 42 and the film drawing length in the other row are respectively detected. Based on the difference, the cutting timing of the film end of each row by the end cutting means 48 is controlled to be shifted from the timing of film connection by operating the press roll 46a in the film connecting means 44. That is, (A) when the end of the film f is detected by the detection means 42 of the line with the longest film drawing length, the difference in the film drawing length from the detection line increases in the third to first order. The cutting timing and the connecting timing of f are sequentially delayed. (B) When the end of the film f is detected by the detection means 42 of the row with the shortest film drawing length, all the film supply sections 16 simultaneously The film f is cut and connected, and (C) when the end of the film is detected by the detection means 42 having an intermediate film drawing length, the film supply section 16 having a film drawing length longer than that of the detection row. In contrast, while the film f is cut and connected at the same time, in the film supply section 16 in which the film drawing length is shorter than the detection row, the difference in the film drawing length increases. Each end cutting means 48 and the film connection means 44 to perform sequentially delaying the disconnection timing and connection time of beam f control operation.

なお、前記フィルム引出し長は、各列のフィルム供給部16の配設位置に対応した既知の値であり、フィルム終端が検出された列のフィルム引出し長に対してフィルム引出し長が短かい列のフィルム供給部16でのフィルムfの切断時期および接続時期は、各列のフィルム引出し長に関して前記の如く算出した各列の包装サイクル数Aの差として夫々設定される。また前記制御手段54は、フィルム接続手段44で接続したフィルム接続部位が各列のフィルム引出し長から得た前記所定包装サイクル数に至った時期に横シール部に達する際に、前記切断手段25におけるカッタの作動を一時休止し、更に、横シール手段24による横シール動作を休止するよう制御し、フィルムの横シールと切断を行わないようにしてもよい。   The film withdrawal length is a known value corresponding to the position of the film supply unit 16 in each row, and the film withdrawal length is shorter than the film withdrawal length in the row where the film end is detected. The cutting time and connection time of the film f in the film supply unit 16 are respectively set as the difference in the number of packaging cycles A of each row calculated as described above with respect to the film drawing length of each row. Further, the control means 54 is arranged to cut the cutting means 25 when the film connecting portion connected by the film connecting means 44 reaches the horizontal seal portion at the time when the predetermined number of packaging cycles obtained from the film drawing length of each row is reached. The operation of the cutter may be temporarily stopped, and further, the horizontal sealing operation by the horizontal sealing means 24 may be controlled to be stopped so that the horizontal sealing and cutting of the film are not performed.

前記(A)〜(C)の場合について、以下に具体的に説明する。   The cases (A) to (C) will be specifically described below.

(A) 第4フィルム供給部のフィルムが終了した場合
フィルム接続位置から横シール部までのフィルム引出し長が最長に設定されている前記第4フィルム供給部16において、前記制御手段54は、使用中のフィルムfの終端が前記検出手段42で検出された信号を入力することによって、終端切断手段48を作動して使用中のフィルムfを切断すると共に、製袋充填部14に向けて搬送されるフィルムfのレジマークが前記マークセンサ52により検出された入力信号を受けて新旧フィルムf,fの印刷位置が合致するように前記エンコーダ40から得られるフィルム搬送量との関係による所定のタイミングで、圧着手段46を作動して前記終端切断手段48で切断した使用中のフィルムfのフィルム終端と予備ロールにおけるフィルム始端とが圧着ロール46a,46aに挟持されて搬送されることで新しいフィルムfの始端に貼着された貼着部材が使用中のフィルム終端に貼付されて新旧フィルムf,fが接続される。これに対し、第4フィルム供給部16とフィルム引出し長の差が少ない順、すなわち第3フィルム供給部16、第2フィルム供給部16、第1フィルム供給部16の順でフィルムfの切断時期と接続時期との夫々を2包装サイクル数づつ遅らせる。すなわち、フィルムfの切断および接続時期を遅らすタイミングは、前述したように各列のフィルム引出し長の差に応じた包装サイクル数経過時における所定タイミングに夫々設定され、前記同様に各列の終端切断手段48およびフィルム接続手段44を順次作動して新旧フィルムf,fの印刷位置が一致するよう使用中のフィルムfの終端と新しいフィルムfの始端とが夫々接続される。これにより、第4フィルム供給部16を含む全列のフィルム接続手段44で接続したフィルム接続部位が横シール部に達する時期を一致させることができる。
(A) When the film of the fourth film supply unit is completed In the fourth film supply unit 16 in which the film drawing length from the film connection position to the horizontal seal unit is set to the longest, the control means 54 is in use. By inputting the signal detected by the detection means 42 at the end of the film f, the end cutting means 48 is operated to cut the film f in use and conveyed toward the bag making and filling unit 14. The registration mark of the film f receives an input signal detected by the mark sensor 52, and at a predetermined timing according to the relationship with the film conveyance amount obtained from the encoder 40 so that the printing positions of the old and new films f and f match. The film end of the film f in use, which has been cut by the end cutting means 48 by operating the crimping means 46, and the film start end of the preliminary roll Press roll 46a, attached to the adhesive member to the starting end of the new film f by being conveyed is sandwiched 46a is attached to the film end in use old and new films f, f are connected. On the other hand, the cutting time of the film f in the order of the difference between the fourth film supply unit 16 and the film drawing length is small, that is, the third film supply unit 16, the second film supply unit 16, and the first film supply unit 16. Each connection time is delayed by 2 packaging cycles. In other words, the timing for delaying the cutting and connection timing of the film f is set to a predetermined timing when the number of packaging cycles has elapsed according to the difference in the film drawing length of each row as described above. The means 48 and the film connecting means 44 are sequentially operated to connect the end of the film f being used and the start of the new film f so that the printing positions of the old and new films f and f coincide with each other. Thereby, the time when the film connection site | part connected by the film connection means 44 of all the lines including the 4th film supply part 16 reaches a horizontal seal | sticker part can be made to correspond.

そして、前記全列の製袋充填部14で横シール・切断して得た各包装品12の夫々には、何れもフィルム接続部位が位置しており、それらは前記横シール・切断後において前記排出手段30へ達する時期にシュート30aを排出位置へ回動するよう排出手段30を作動制御して、全列の包装品12を不良包装品として同時に系外に排出する。   Each of the packaged products 12 obtained by lateral sealing and cutting by the bag making and filling unit 14 of the entire row has a film connection portion, and after the horizontal sealing and cutting, they are When the discharge means 30 is reached, the operation of the discharge means 30 is controlled so that the chute 30a is rotated to the discharge position, and all rows of the packaged products 12 are simultaneously discharged out of the system as defective packages.

前記排出手段30は、フィルム接続部位が横シール部に達する包装サイクルの直前の包装サイクルにおいて筒状フィルムfが切断されるまでの間において排出位置へ回動し、フィルム接続部位が横シール部に達する包装サイクルの直後の包装サイクルが終了して次の包装サイクルにおいて筒状フィルムfが切断されるまでの間に案内位置に戻るように作動制御され、これによって各列においてフィルム接続部位が位置する包装品12の前後に連続する包装品12,12を含む合計3包装品が不良包装品として排出される。   The discharge means 30 rotates to the discharge position until the tubular film f is cut in the packaging cycle immediately before the packaging cycle in which the film connection portion reaches the horizontal seal portion, and the film connection portion becomes the horizontal seal portion. The operation is controlled to return to the guide position until the tubular film f is cut in the next packaging cycle after the packaging cycle immediately after the reaching packaging cycle is completed, and thereby the film connection portion is positioned in each row. A total of three packaged products including the packaged products 12 and 12 that are continuous before and after the packaged product 12 are discharged as defective packaged products.

(B) 第1フィルム供給部のフィルムが終了した場合
フィルム接続位置から横シール部までのフィルム引出し長が最短に設定されている前記第1フィルム供給部16において、使用中のフィルムfの終端が前記検出手段42で検出されると、前記制御手段54は、全列のフィルム供給部16において前記終端切断手段48を同時作動すると共に、前記同様にフィルム接続を同時に行うようにフィルム接続手段44を制御する。
(B) When the film of the first film supply section is finished In the first film supply section 16 in which the film drawing length from the film connection position to the horizontal seal section is set to the shortest, the end of the film f in use is When detected by the detection means 42, the control means 54 simultaneously operates the terminal cutting means 48 in the film supply sections 16 of all the rows, and sets the film connection means 44 so as to simultaneously perform the film connection as described above. Control.

第1フィルム供給部16で接続したフィルム接続部位が所定包装サイクル数経過時に横シール部に達した包装サイクルから、フィルム引出し長が最長に設定された列である第4フィルム供給部16におけるフィルム接続部位が横シール部に達するまでの包装サイクル数の間に横シール・切断して得た全列の包装品12の夫々は、前記排出手段30におけるシュート30aの排出位置への回動によって系外に排出される。なお、各列の排出手段30は、第1フィルム供給部16で接続したフィルム接続部位が横シール部に達する包装サイクルの直前の包装サイクルから、第4フィルム供給部16におけるフィルム接続部位が横シール部に達した包装サイクルの直後の包装サイクルまでの期間について排出位置に保持されて、複数の包装品12が連続して系外に排出される。   Film connection in the fourth film supply unit 16 is a row in which the film withdrawal length is set to the longest from the packaging cycle in which the film connection part connected by the first film supply unit 16 reaches the horizontal seal part when the predetermined number of packaging cycles has elapsed. Each of the entire rows of packaged articles 12 obtained by transverse sealing and cutting during the number of packaging cycles until the portion reaches the lateral seal portion is out of the system by the rotation of the chute 30a to the ejection position in the ejection means 30. To be discharged. The discharge means 30 in each row is such that the film connection site in the fourth film supply unit 16 is horizontal sealed from the packaging cycle immediately before the packaging cycle in which the film connection site connected by the first film supply unit 16 reaches the horizontal seal unit. The plurality of packaged articles 12 are continuously discharged out of the system while being held at the discharge position for the period up to the packaging cycle immediately after the packaging cycle reaching the part.

(C) 第2または第3のフィルム供給部のフィルムが終了した場合
フィルム接続位置から横シール部までのフィルム引出し長が中間に設定されている列のフィルム供給部16でフィルム終端が検出された場合について、第3フィルム供給部16の場合で説明する。第3フィルム供給部16において、使用中のフィルムfの終端が前記検出手段42で検出されると、前記制御手段54は、当該第3フィルム供給部16と他列とのフィルム引出し長の差に応じて他の各列のフィルム供給部16におけるフィルムfの切断時期と接続時期をずらすように終端切断手段48とフィルム接続手段44との夫々を作動制御する。すなわち、フィルム引出し長が長い第4フィルム供給部16と同時にフィルムfの切断および接続を行い、またフィルム引出し長が短かい第2フィルム供給部16と第1フィルム供給部16とについては前記した如く、第3フィルム供給部16に対するフィルム引出し長の差に応じてその差が少ない順にフィルムfの切断時期と接続時期とを遅らすように終端切断手段48およびフィルム接続手段44を作動制御する。これにより、フィルム引出し長が短かい列となる第1、第2フィルム供給部16,16によるフィルム接続部位は、第3フィルム供給部16のフィルム接続部位が横シール部に達する時期と同じ包装サイクルとなる時期に夫々横シール部に到達する。
(C) When the film of the second or third film supply section is finished The film end is detected by the film supply section 16 in the row where the film drawing length from the film connection position to the horizontal seal section is set to the middle. The case will be described in the case of the third film supply unit 16. In the third film supply unit 16, when the end of the film f in use is detected by the detection unit 42, the control unit 54 determines the difference in the film withdrawal length between the third film supply unit 16 and the other row. Accordingly, the operation of the terminal cutting means 48 and the film connecting means 44 is controlled so as to shift the cutting timing and the connecting timing of the film f in the film supply sections 16 in the other rows. That is, the film f is cut and connected simultaneously with the fourth film supply unit 16 having a long film drawing length, and the second film supply unit 16 and the first film supply unit 16 having a short film drawing length are as described above. The terminal cutting means 48 and the film connecting means 44 are controlled so as to delay the cutting timing and the connecting timing of the film f in the order of decreasing difference in accordance with the difference in the film drawing length with respect to the third film supply section 16. Thereby, the film connection site | part by the 1st, 2nd film supply parts 16 and 16 used as the row | line | column with a short film | drawer length is the same packaging cycle as the time when the film connection site | part of the 3rd film supply part 16 reaches a horizontal seal part. At the same time, they reach the horizontal seals.

そして、第1〜第3フィルム供給部16のフィルム接続部位が同時に横シール部に達してから第4フィルム供給部16のフィルム接続部位が横シール部に達する包装サイクル数までの間に横シール・切断された4列全ての包装品12が前記と同様に排出手段30を介して同時に系外に排出される。なお、各列の排出手段30は、第1〜第3フィルム供給部16のフィルム接続部位が同時に横シール部に達する包装サイクルの直前の包装サイクルから第4フィルム供給部16のフィルム接続部位が横シール部に達した包装サイクルの直後の包装サイクルまでの期間について排出位置に保持されて、複数の包装品12が連続して系外に排出される。   And after the film connection part of the 1st-3rd film supply part 16 reaches | attains a horizontal seal part simultaneously, it is a horizontal seal * between the film connection part of the 4th film supply part 16 reaching the horizontal seal part. All of the four rows of packaged products 12 that have been cut are simultaneously discharged out of the system through the discharge means 30 in the same manner as described above. The discharge means 30 in each row is such that the film connection part of the fourth film supply part 16 is horizontal from the packaging cycle immediately before the packaging cycle in which the film connection parts of the first to third film supply parts 16 simultaneously reach the horizontal seal part. A plurality of packaged articles 12 are continuously discharged out of the system while being held at the discharge position for a period until the packaging cycle immediately after the packaging cycle that has reached the seal portion.

実施例では、第1〜第4フィルム供給部16において隣接する各列のフィルム引出し長の差は何れも2カットピッチ分に設定されており、また前述の如く各列においてフィルム接続部位が位置する包装品12の前後に連続する包装品12,12を含む合計3包装品を不良包装品として排出する対象としている。従って、第1〜第4フィルム供給部16までの全列の不良包装品を所定の包装サイクル数に亘り連続して排出したとしても、それによって良品の排出数が増加してしまうことはない。   In the embodiment, the difference between the film drawing lengths of the adjacent rows in the first to fourth film supply units 16 is set to 2 cut pitches, and the film connection portion is located in each row as described above. A total of three packaged products including the packaged products 12 and 12 continuing before and after the packaged product 12 are targeted for discharge as defective packaged products. Therefore, even if defective packaging products in all rows up to the first to fourth film supply units 16 are continuously discharged over a predetermined number of packaging cycles, the number of non-defective products discharged does not increase thereby.

前述したフィルムが終了した場合の夫々において、第1〜第4のフィルム供給部16の何れかのフィルム接続部位が最初に横シール位置に達してからその他の全ての列のフィルム接続部位が横シール位置に到達するまでの包装サイクル数の期間において、全列の横シール手段24における切断手段25の作動を所定期間づつ一時休止するよう制御するようにすることができる。それにより、各列の製袋充填部14では、同期間内において横シール手段24でフィルムに対する横シールのみが行なわれる包装サイクルが所定期間づつ実施されて、各包装品12に分断されずに複数の袋が連なった状態として排出される。連続包装袋として排出する際には、前記シュート30aを回動する排出手段30での排出詰まり等を招来しないようにするために、切断手段25の作動休止を1包装サイクルおきとして2連袋としたり、あるいは2包装サイクルおきとして3連袋とすることが好ましく、最も好ましいのは2連袋として排出することである。   In each of the cases where the above-described film is finished, after any one of the first to fourth film supply units 16 reaches the horizontal seal position first, all other rows of film connection sites are horizontal sealed. In the period of the number of packaging cycles until the position is reached, the operation of the cutting means 25 in the horizontal sealing means 24 of all the rows can be controlled to pause for a predetermined period. Thereby, in the bag making and filling sections 14 in each row, a packaging cycle in which only the lateral sealing with respect to the film is performed by the lateral sealing means 24 within the same period is performed for a predetermined period, and the plurality of packaging products 12 are not divided. Are discharged as a series of bags. When discharging as a continuous packaging bag, in order not to cause a discharge clogging or the like in the discharging means 30 that rotates the chute 30a, the operation of the cutting means 25 is stopped every other packing cycle to form two continuous bags. Or, it is preferable to make a triple bag every two wrapping cycles, and most preferably, it is discharged as a double bag.

また、前記切断手段25が作動を一時休止する包装サイクル数と同期間内の全てまたは所定期間づつ、あるいは、前記フィルム接続部位における貼着部材が貼着されているフィルム接合位置が横シール手段24による横シール位置と合致する場合において、その包装サイクル数について、前記横シール手段24による横シール動作を休止させるようにしてもよい。横シール手段24の作動休止は、切断手段25の休止と同様に2〜3袋分の包装長となる包装品12として排出し得るよう1〜2包装サイクルおきの休止が好ましく、最も好ましいのは1包装サイクルおきの休止であって、前記切断手段25の作動休止と同様の効果を得ることができる。また、横シール位置と前記フィルム接合位置とが合致した包装サイクルだけ休止させることで、横シール手段24のシール体24a,24aのシール面に貼着部材が融着してシール目づまりが発生したり、包装サイクルにおいて包装不良が発生するのは未然に防止される。   Further, the number of packaging cycles in which the cutting means 25 temporarily suspends the operation and all or a predetermined period within the same period, or the film joining position where the sticking member is stuck at the film connecting portion is the horizontal sealing means 24. When the horizontal seal position matches the horizontal seal position, the horizontal seal operation by the horizontal seal means 24 may be suspended for the number of packaging cycles. The operation stop of the horizontal sealing means 24 is preferably the stop every 1 to 2 packaging cycles so that it can be discharged as a packaged product 12 having a packaging length of 2 to 3 bags in the same manner as the stop of the cutting means 25, and most preferably This is a pause for every other packaging cycle, and the same effect as the pause of the cutting means 25 can be obtained. Further, by pausing only the packaging cycle in which the horizontal sealing position and the film bonding position match, the sticking member is fused to the sealing surfaces of the sealing bodies 24a and 24a of the horizontal sealing means 24, and seal clogging occurs. It is possible to prevent the occurrence of defective packaging in the packaging cycle.

このように実施例では、複数列の何れか1つのフィルム供給部16において使用中のフィルムfの終端が検出されたときには、全列のフィルム供給部16においてフィルム接続を同時期に行うようにしたから、各列毎のフィルム終了の度にフィルム接続を個別で行う場合に比べ、フィルム接続部位を含む不良包装品と共にフィルム接続部位を含まない良品である包装品12を系外に排出する数を低減することができ、生産性を高めることができる。特に、実施例のように各列毎にフィルム接続位置から横シール部までの経路中のフィルム引出し長が異なる構成では、フィルム引出し長の差に応じてフィルム接続時期を変えて横シール部に各列のフィルム接続部位を同時期に到達させることができ、フィルム接続部位を含む不良包装品を良品と共に全列を一括で排出する際の良品処分数の無駄を抑制することができる。また、全列の包装品12を1組としてその組単位で全ての包装品12を系外に排出しているから、品種が異なる複数の物品を組合わせて下流側に搬送する構成において、1組で一部の品種の包装品が欠落状態で下流側の処理機に搬送される事態を回避し得る。   As described above, in the embodiment, when the end of the film f in use is detected in any one of the plurality of rows of the film supply units 16, the film connection is performed in the film supply units 16 in all rows at the same time. From the case where the film connection for each row is completed, the number of discharged packaging products 12 that do not include the film connection site together with the defective package product including the film connection site is discharged out of the system as compared with the case where the film connection is performed individually. This can be reduced and productivity can be increased. In particular, in the configuration in which the film drawing length in the path from the film connection position to the horizontal seal portion is different for each row as in the embodiment, the film connection time is changed according to the difference in the film draw length and The film connection portions of the rows can be reached at the same time, and the waste of the number of non-defective products disposed when all the rows of defective packages including the film connection portions are discharged together with the good products can be suppressed. Further, since all the packaged products 12 are discharged out of the system as a set of all the packaged products 12, in a configuration in which a plurality of articles of different varieties are combined and conveyed downstream. It is possible to avoid a situation in which some types of packaged products are transported to a downstream processing machine in a missing state.

切断手段25の作動を一時休止してフィルム接続部位を含む包装品12を、複数の袋を連ねた連続包装袋として排出することで不良包装品であることを一目で識別することができ、不良品と良品との識別を確実に行うことができる。切断手段25の作動休止と共に横シール手段24の動作を一時休止することで得られる包装品12の袋長さが倍以上となり、不良品と良品との識別を行うことができる。また、フィルム接続部位が横シール位置に合致したものに対して横シールを休止することで、横シール手段24のシール体24a,24aのシール面に貼着部材が融着してシール目づまりが発生したり、包装サイクルにおいて包装不良が発生するのは未然に防止される。更に、縦形製袋充填機の横シール手段24で横シール・切断して得た包装品12を、製袋充填部14における下方に設けた排出手段30のシュート30aによって系外に排出するようにしたので、フィルム接続部位を含む連続包装袋を縦形製袋充填機より下流側に送り込むことなく確実に系外に排出できる。   By temporarily suspending the operation of the cutting means 25 and discharging the packaged product 12 including the film connection part as a continuous packaging bag in which a plurality of bags are connected, it can be identified at a glance that it is a defective packaged product. A good product and a good product can be reliably identified. The bag length of the packaged product 12 obtained by suspending the operation of the horizontal sealing unit 24 together with the operation of the cutting unit 25 is doubled or more, and a defective product and a non-defective product can be identified. Further, when the film connection portion matches the horizontal seal position, the horizontal seal is suspended, so that the sticking member is fused to the seal surfaces of the seal bodies 24a and 24a of the horizontal seal means 24, and the seal is clogged. Or the occurrence of defective packaging in the packaging cycle is prevented. Further, the package 12 obtained by transverse sealing and cutting by the transverse sealing means 24 of the vertical bag making and filling machine is discharged out of the system by the chute 30a of the discharging means 30 provided below the bag making and filling section 14. Therefore, the continuous packaging bag including the film connecting portion can be reliably discharged out of the system without being sent downstream from the vertical bag making and filling machine.

(変更例)
本発明は実施例の構成に限定されず、以下のようにも変更可能である。
(1) 実施例では、製袋充填機として縦形製袋充填機を例示したが、横形製袋充填機等、その他の製袋充填機に適用することができる。
(2) 製袋充填部14の数は実施例の4列に限るものではなく、少なくとも2以上の多列の製袋充填部を備えたものに適用することができる。
(3) 実施例では、複数列の製袋充填部14の夫々に設けたフィルム供給部16を階段状に配置して各フィルム供給部16から横シール部までに至るフィルム引出し長が異なるものとしたが、例えば、製袋充填部14に至るフィルム案内長を異ならせる等によって前記フィルム引出し長を各列同一に設定したり、あるいは、フィルム供給部16を同位置で横並びに配置して前記フィルム引出し長を夫々同一とする等の構成を採用し得る。そのようにすることで、何れの列でフィルムの消費が検出されたとしても、フィルムfの切断と接続とを多列同時に行ってフィルム接続部位を全列同時期に横シール部に到達させることができるので、不良品が含まれる組の排出回数を減少して、良品の排出による無駄を最小限に留めることができる。
(4) フィルムfの接続部位が横シール部に達するタイミングに合わせて物品の供給を休止するように制御するものであってもよい。そのようにすることで、空袋の包装品が得られて良品との判別が容易となる。
(5) 原反ロール34の終端部は、フィルムメーカの製造上の問題等で、端縁処理形状が一様とはなっていない。実施例では、最も好ましい形態としてフィルムfの消費が検出された使用中のフィルムfを切断して、そのフィルム終端と新しいフィルム始端とを接続するようにしたが、原反ロール34に巻き取られたフィルムfの端縁の処理形状等、必要に応じてフィルム終端を検出したフィルム供給部16について新旧フィルムの接続に際して終端切断手段48によるフィルムfの切断を省略することもできる。
(6) 実施例では、横シール手段24に切断手段25を配設したが、横シール手段24とは別体の切断手段25を横シール位置より下方に設け、横シール位置で横シールが施された後のフィルムfを切断する構成を採用し得る。
(7) 実施例では、フィルム接続部位が横シール部まで達する期間を、包装サイクル数として算出するようにしたが、給送手段38に設けたエンコーダ40からの発信パルスを積算して求める等、その他各種の検出手段によって得るようにすることができる。
(8) 実施例では、フィルムfの終端が検出手段42を通過することでフィルムfの消費を検出するようにしたが、原反ロール34のロール径をセンサで検出してフィルム残量を検出する形態や、ロール径を演算して得た結果でフィルム消費を検出する等の各種方式を採用することができ、このようにすることで、多列のフィルム供給部16において最初に消費されるフィルム供給部16を事前に算出して、その列との関係でフィルム引出し長が異なる各列とのフィルム切断や接続について、フィルム接続部位が全列同時期に横シール部に達するよう各列に対する終端切断手段48とフィルム接続手段44との動作時期を適切に制御することができる。
(Example of change)
The present invention is not limited to the configuration of the embodiment, and can be modified as follows.
(1) In the embodiment, the vertical bag making and filling machine is exemplified as the bag making and filling machine, but the bag making and filling machine can be applied to other bag making and filling machines such as a horizontal bag making and filling machine.
(2) The number of bag making and filling portions 14 is not limited to the four rows in the embodiment, and can be applied to a device having at least two or more rows of bag making and filling portions.
(3) In the embodiment, the film supply portions 16 provided in each of the plurality of rows of bag making and filling portions 14 are arranged stepwise, and the film drawing lengths extending from the respective film supply portions 16 to the lateral seal portions are different. However, for example, the film guide lengths leading to the bag making and filling unit 14 are made different to set the film drawing lengths in the same row, or the film supply units 16 are arranged side by side at the same position. A configuration in which the drawer lengths are the same may be employed. By doing so, no matter which row consumption of the film is detected, the film f is cut and connected at the same time so that the film connection part reaches the horizontal seal portion at the same time in all rows. Therefore, it is possible to reduce the number of discharges of a set including defective products and minimize waste due to discharge of non-defective products.
(4) The supply of the article may be controlled so as to be stopped in accordance with the timing at which the connection portion of the film f reaches the horizontal seal portion. By doing so, an empty bag package is obtained, and it is easy to distinguish it from non-defective products.
(5) The end portion of the raw fabric roll 34 has a non-uniform edge processing shape due to a manufacturing problem of a film manufacturer. In the embodiment, the film f in use in which consumption of the film f is detected as the most preferable form is cut to connect the film end and the new film start end. If necessary, the cutting of the film f by the terminal cutting means 48 can be omitted when the film supply unit 16 detects the film end, such as the processing shape of the edge of the film f, when the old and new films are connected.
(6) In the embodiment, the cutting means 25 is provided in the horizontal sealing means 24. However, the cutting means 25 separate from the horizontal sealing means 24 is provided below the horizontal sealing position, and the horizontal sealing is performed at the horizontal sealing position. The structure which cut | disconnects the film f after being done can be employ | adopted.
(7) In the embodiment, the period during which the film connection part reaches the horizontal seal portion is calculated as the number of packaging cycles. However, by integrating the transmission pulses from the encoder 40 provided in the feeding means 38, etc. It can be obtained by various other detection means.
(8) In the embodiment, the consumption of the film f is detected by the end of the film f passing through the detection means 42. However, the remaining film thickness is detected by detecting the roll diameter of the raw roll 34 with a sensor. Various methods such as detecting the film consumption based on the form to be obtained and the result obtained by calculating the roll diameter can be adopted. By doing so, the multi-row film supply unit 16 is first consumed. The film supply unit 16 is calculated in advance, and for film cutting and connection with each row having a different film pull-out length in relation to the row, the film connection portion is set for each row so that the film connection portion reaches the horizontal seal portion at the same time in all rows. The operation timing of the end cutting means 48 and the film connecting means 44 can be appropriately controlled.

12 包装品,14 製袋充填部,16 フィルム供給部,24 横シール手段
25 切断手段,30 排出手段,34 原反ロール,42 検出手段
44 フィルム接続手段,48 終端切断手段,f フィルム
DESCRIPTION OF SYMBOLS 12 Packaged goods, 14 Bag making filling part, 16 Film supply part, 24 Lateral sealing means 25 Cutting means, 30 Discharge means, 34 Original fabric roll, 42 Detection means 44 Film connection means, 48 Terminal cutting means, f Film

Claims (5)

原反ロール(34)から引き出されたフィルム(f)を筒状に成形し、該フィルム(f)に横シールを施すと共に切断して包装品(12)を得る多列の製袋充填部(14)と、
該製袋充填部(14)の各列毎に設けられ、前記原反ロール(34)を複数装填したフィルム供給部(16)と、
各フィルム供給部(16)においてフィルム(f)の消費を検出する検出手段(42)と、
前記フィルム供給部(16)に配設され、前記原反ロール(34)から引き出されて使用中のフィルム終端と予備の原反ロール(34)におけるフィルム始端とを接続するフィルム接続手段(44)と、
該フィルム接続手段(44)におけるフィルム接続位置までのフィルム搬送経路に配設した終端切断手段(48)との夫々を備え、
前記フィルム供給部(16)の何れか1つの検出手段(42)による検出信号に応じて、少なくとも他の列の各フィルム供給部(16)における使用中のフィルム(f)を切断すると共に、各列のフィルム供給部(16)において使用中のフィルム終端と予備の原反ロール(34)におけるフィルム始端とを接続するよう前記終端切断手段(48)とフィルム接続手段(44)とを作動制御するようにした
ことを特徴とする製袋充填機。
The film (f) drawn from the raw fabric roll (34) is formed into a cylindrical shape, and the film (f) is laterally sealed and cut to obtain a packaged product (12). 14) and
Film supply section (16) provided for each row of the bag making and filling section (14), loaded with a plurality of the rolls (34),
Detection means (42) for detecting consumption of the film (f) in each film supply section (16),
Film connecting means (44) disposed in the film supply section (16) and connecting the film end being pulled out from the original roll (34) and the film starting end of the spare original roll (34). When,
Each of the terminal cutting means (48) disposed in the film conveyance path to the film connection position in the film connection means (44),
In response to a detection signal from any one detection means (42) of the film supply section (16), at least the film (f) in use in each film supply section (16) in the other row is cut, The end cutting means (48) and the film connecting means (44) are controlled to connect the film end in use in the film supply section (16) in the row and the film start end in the spare raw roll (34). A bag making and filling machine characterized by the above.
前記フィルム接続手段(44)におけるフィルム接続位置からフィルム(f)に横シールを施す位置までのフィルム引出し長が異なるように前記フィルム供給部(16)の夫々が配設され、該フィルム供給部(16)の何れか1つの検出手段(42)による検出信号に応じて、他の列のフィルム(f)の切断および接続の時期を、前記フィルム引出し長の差に応じてずらすよう前記終端切断手段(48)と前記フィルム接続手段(44)とを作動制御するようにした請求項1記載の製袋充填機。   Each of the film supply sections (16) is arranged so that the film drawing length from the film connection position in the film connection means (44) to the position where the film (f) is laterally sealed is different, and the film supply section ( 16) The terminal cutting means so as to shift the timing of cutting and connecting the film (f) in the other row in accordance with the difference in the film drawing length in response to the detection signal from any one of the detection means (42). The bag making and filling machine according to claim 1, wherein the operation of said (48) and said film connecting means (44) is controlled. 前記製袋充填部(14)における下流側に排出手段(30)を配設し、前記フィルム接続手段(44)で接続したフィルム接続部位を含む不良包装品(12)と、該不良包装品(12)と同時期に排出手段(30)に達する他の列の包装品(12)とを合わせて系外に排出するよう排出手段(30)を作動制御するようにした請求項1または2記載の製袋充填機。   Discharge means (30) is disposed downstream of the bag making and filling section (14), and a defective packaging product (12) including a film connection portion connected by the film connection means (44), and the defective packaging product ( 3. The discharge means (30) is controlled so as to be discharged out of the system together with the other row of packages (12) reaching the discharge means (30) at the same time as 12). Bag making and filling machine. 前記フィルム(f)を横シールする横シール手段(24)と、該横シール手段(24)で横シールしたフィルム(f)を切断する切断手段(25)との夫々が配設され、前記フィルム接続手段(44)で接続したフィルム接続部位が、切断手段(25)における切断位置に達する時期にフィルム(f)の切断を一時休止するよう切断手段(25)を切替作動するようにした請求項1〜3の何れか一項に記載の製袋充填機。   A lateral sealing means (24) for laterally sealing the film (f) and a cutting means (25) for cutting the film (f) laterally sealed by the lateral sealing means (24) are provided, and the film Claims wherein the cutting means (25) is switched to temporarily stop cutting the film (f) when the film connecting portion connected by the connecting means (44) reaches the cutting position in the cutting means (25). The bag making and filling machine according to any one of 1 to 3. 前記切断手段(25)の作動休止時には、前記横シール手段(24)による横シール動作を一時休止するようにした請求項4記載の製袋充填機。   The bag making and filling machine according to claim 4, wherein when the operation of the cutting means (25) is suspended, the transverse sealing operation by the transverse sealing means (24) is temporarily suspended.
JP2009284328A 2009-12-15 2009-12-15 Bag manufacturing and filling machine Pending JP2011126551A (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2015074451A (en) * 2013-10-04 2015-04-20 株式会社フジキカイ Horizontal type bag-making filling machine
JP2015193413A (en) * 2014-03-28 2015-11-05 株式会社フジキカイ Lateral type bag-making packing machine and manufacturing method for the same
JP2019026373A (en) * 2017-08-02 2019-02-21 株式会社川島製作所 Bag-making filling packaging machine
JP7455351B2 (en) 2019-10-28 2024-03-26 大森機械工業株式会社 Film supply system and film supply method

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2015074451A (en) * 2013-10-04 2015-04-20 株式会社フジキカイ Horizontal type bag-making filling machine
JP2015193413A (en) * 2014-03-28 2015-11-05 株式会社フジキカイ Lateral type bag-making packing machine and manufacturing method for the same
JP2019026373A (en) * 2017-08-02 2019-02-21 株式会社川島製作所 Bag-making filling packaging machine
JP7080463B2 (en) 2017-08-02 2022-06-06 株式会社川島製作所 Bag making filling and packaging machine
JP7455351B2 (en) 2019-10-28 2024-03-26 大森機械工業株式会社 Film supply system and film supply method

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