CN104776357A - Wavelength-adjustable automobile paint baking lamp and paint baking method - Google Patents
Wavelength-adjustable automobile paint baking lamp and paint baking method Download PDFInfo
- Publication number
- CN104776357A CN104776357A CN201510163771.7A CN201510163771A CN104776357A CN 104776357 A CN104776357 A CN 104776357A CN 201510163771 A CN201510163771 A CN 201510163771A CN 104776357 A CN104776357 A CN 104776357A
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- CN
- China
- Prior art keywords
- baking
- controller
- lamp
- paint baking
- baking vanish
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21S—NON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
- F21S8/00—Lighting devices intended for fixed installation
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/02—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by baking
- B05D3/0254—After-treatment
- B05D3/0263—After-treatment with IR heaters
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
- F21V21/00—Supporting, suspending, or attaching arrangements for lighting devices; Hand grips
- F21V21/14—Adjustable mountings
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B47/00—Circuit arrangements for operating light sources in general, i.e. where the type of light source is not relevant
- H05B47/10—Controlling the light source
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21W—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO USES OR APPLICATIONS OF LIGHTING DEVICES OR SYSTEMS
- F21W2131/00—Use or application of lighting devices or systems not provided for in codes F21W2102/00-F21W2121/00
- F21W2131/40—Lighting for industrial, commercial, recreational or military use
- F21W2131/402—Lighting for industrial, commercial, recreational or military use for working places
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02B—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
- Y02B20/00—Energy efficient lighting technologies, e.g. halogen lamps or gas discharge lamps
- Y02B20/40—Control techniques providing energy savings, e.g. smart controller or presence detection
Landscapes
- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Coating Apparatus (AREA)
- Application Of Or Painting With Fluid Materials (AREA)
Abstract
The invention relates to a wavelength-adjustable automobile paint baking lamp and a paint baking method. The paint baking lamp comprises a stand, wherein an upright post capable of horizontally moving is arranged on the stand; a horizontal arm with a guide rail is arranged on the upright post; a head capable of horizontally and reciprocally moving along the guide rail is arranged on the horizontal arm; a ball screw is vertically arranged on the head; a bracket is connected to the lower end of a screw of the ball screw; a rotatable paint baking lamp panel is pivotally connected to the bracket, is connected with a main shaft of a motor, and is controlled by the main shaft of the motor to rotate; the motor, the head and the upright post are connected with a controller through a circuit; the controller is arranged on the stand; an infrared wavelength adjustment module is arranged on the controller. According to the wavelength-adjustable automobile paint baking lamp, the wavelengths of infrared rays can be adjusted according to different construction procedures, so that different coatings can be completely dried by the infrared rays with reasonable wavelengths, the drying time is short, a paint baking process is automatic, paint baking parameters can be accurately controlled, the paint baking quality is greatly improved, and rework rate is low.
Description
Technical field
The present invention relates to automobile finish recovery technique field, be specially the automotive infrared baking lamp of a kind of Wavelength tunable formula.
Background technology
In painting dressing automobiles process, early application bulb-type infrared ray, used lamp tube type infrared ray afterwards, and used ultrared object to be that coating material accelerates drying at low temperatures.Infrared ray heat transfer is generated heat from bottom, and coating material can be made like this to be heated, can play steady quality effect, completion process is fast.Raised temperature allows coating material surface rapid draing; but coating material molecule is different; under different temperatures or IR wavelength, drying effect is different; particularly winter; a lot of material does not react at low temperatures, and slowly, volume drying is uneven causes that heat rash appears, bubble etc. in drying; or burning paint causes loss of gloss etc., can affect quality and do over again.In addition, whole baking vanish process baking vanish time, baking vanish temperature, cannot quantitative Treatment be carried out, need to rely on workman's experience.
Summary of the invention
For prior art Problems existing, the invention provides the automotive infrared baking lamp of a kind of Wavelength tunable formula.
The technical scheme that the present invention takes is, the automotive infrared baking lamp of a kind of Wavelength tunable formula, this baking lamp comprises support, this support is provided with can the column of horizontal movement, and column is provided with the horizontal arm of band guide rail, and this horizontal arm is provided with can along the head of guide rail horizontal reciprocating movement, head is vertically provided with ball-screw, the lower end of the leading screw of this ball-screw is connected with support, support is articulated with rotating baking vanish lamp plate, and baking vanish lamp plate is connected with electric machine main shaft and is controlled to rotate by it; Above-mentioned motor, head, column are all connected with controller by circuit, and this controller is located on support, and this controller is provided with IR wavelength adjustment module.
Further, above-mentioned support is also provided with infrared distance measuring sensor, above-mentioned infrared distance measuring sensor is electrically connected with above-mentioned controller.
Further, above-mentioned baking vanish lamp plate is provided with multiple infra-red roast light, and above-mentioned infra-red roast light is electrically connected with controller and is controlled by it.
Further, above-mentioned baking vanish lamp plate is also provided with heat lamp temperature sensor, above-mentioned heat lamp temperature sensor is electrically connected with controller and is controlled by it.
Further, above-mentioned support is also provided with environment temperature sensor, above-mentioned environment temperature sensor is electrically connected with controller and is controlled by it.
Further, be also provided with guide post between above-mentioned head and support, above-mentioned guide post at least arranges one.
Further, above-mentioned controller is also provided with control module, environment temperature detection module, baking vanish temperature detecting module, head control module, distance detection module, the lifting of baking vanish lamp plate module, motor control module, IR wavelength adjustment module, operation input module.
A kind of baking varnish method used as the automotive infrared baking lamp of above-mentioned Wavelength tunable formula, said method comprises as follows: according to different roasting procedures, utilize controller 2, control the infrared ray that infra-red roast light sends different wave length, wherein, shortwave toasts atomized ash, medium wave is primed in toasting, long wave toasts surperficial varnish.
Further, said method also comprises:
Temperature detection, ambient temperature data is passed to controller 2 by environment temperature sensor, and controller 1 is the temperature adjustment baking vanish time environmentally.
Further, said method also comprises: the range size of baking vanish needed for the car body surface of a wound, controller 2 controls separately multiple infra-red roast lights that baking vanish lamp plate 10 is provided with, according to the range size of baking vanish, control the maximum quantity of the infra-red roast light opened, after baking vanish scope is determined, simultaneously according to different operations, control the density of the infra-red roast light opened.
The automotive infrared baking lamp of Wavelength tunable formula provided by the present invention, has the following advantages:
1, regulate ultrared wavelength according to different working procedure, make different coatings fully dry under the infrared ray of reasonable wavelength, drying time is fast, greatly shortens whole painting ETL estimated time of loading.
2, whole baking vanish process automation degree is high, and baking vanish time, baking vanish temperature, baking vanish distance etc. all can accurately control, and baking vanish quality improves greatly, and rework rate is few.
3, low to the requirement of operator, easily widely use.
Accompanying drawing explanation
Fig. 1 is schematic perspective view of the present invention.
Fig. 2 is control principle block diagram of the present invention.
Detailed description of the invention
Set forth a lot of detail in the following description so that fully understand the present invention.But the present invention can be much different from alternate manner described here to implement, those skilled in the art can when without prejudice to doing similar popularization when intension of the present invention, therefore the present invention is by the restriction of following public specific embodiment.
Below in conjunction with drawings and Examples, the specific embodiment of the present invention is described further.
embodiment 1
In the present embodiment, by reference to the accompanying drawings, structure of the present invention is described in detail.
Refer to accompanying drawing, the technical scheme that the present invention takes is, build the automotive infrared baking lamp of a kind of Wavelength tunable formula, this baking lamp comprises support 1, this support 1 is provided with can the column 3 of horizontal movement, column 3 is provided with the horizontal arm 4 of band guide rail, this horizontal arm 4 is provided with can along the head 7 of guide rail horizontal reciprocating movement, head 7 is vertically provided with ball-screw, the lower end of the leading screw 5 of this ball-screw is connected with support 9, support 9 is articulated with rotating baking vanish lamp plate 10, baking vanish lamp plate 10 is connected with motor 11 main shaft and is controlled to rotate by it; Motor 11, head 7, column 3 are all connected with controller 2 by circuit, and this controller 2 is located on support 1, and this controller 2 is provided with IR wavelength adjustment module.
As the preferred embodiment in the present invention, support 4 is also provided with infrared distance measuring sensor 8, infrared distance measuring sensor 8 is electrically connected with controller 2.
As the preferred embodiment in the present invention, baking vanish lamp plate 10 is provided with multiple infra-red roast light, and infra-red roast light is electrically connected with controller 2 and is controlled by it.
As the preferred embodiment in the present invention, baking vanish lamp plate 5 is also provided with heat lamp temperature sensor, heat lamp temperature sensor is electrically connected with controller 8 and is controlled by it.
As the preferred embodiment in the present invention, support 10 is also provided with environment temperature sensor, environment temperature sensor is electrically connected with controller 8 and is controlled by it.
As the preferred embodiment in the present invention, be also provided with guide post 6 between head 7 and support 9, guide post 6 at least arranges one.
As the preferred embodiment in the present invention, controller 2 is also provided with control module, environment temperature detection module, baking vanish temperature detecting module, head control module, distance detection module, the lifting of baking vanish lamp plate module, motor control module, IR wavelength adjustment module, operation input module.Wherein IR wavelength adjustment module also comprises wavelength regulation submodule, heat lamp number and density distribution submodule, baking vanish time module.
Embodiment 2
The baking varnish method of a kind of use baking lamp as automotive infrared in Wavelength tunable formula, method comprises as follows: according to different roasting procedures, utilizes controller 2, controls the infrared ray that infra-red roast light sends different wave length, wherein, shortwave toasts atomized ash, makes atomized ash surface faster dry.Prime in medium wave baking, heating temperature and baking distance reach the characteristic effect meeting middle painting.Long wave toasts surperficial varnish, and heating temperature and distance reach the characteristic functions meeting varnish, and such varnish surface rapid draing is shaping, and heat rash appears.
As the preferred embodiment in the present invention, method also comprises:
Temperature detection, ambient temperature data is passed to controller 2 by environment temperature sensor, and controller 1 is the temperature adjustment baking vanish time environmentally.
As the preferred embodiment in the present invention, method also comprises: the range size of baking vanish needed for the car body surface of a wound, controller 2 controls separately multiple infra-red roast lights that baking vanish lamp plate 10 is provided with, according to the range size of baking vanish, control the maximum quantity of the infra-red roast light opened, after baking vanish scope is determined, simultaneously according to different operations, control the density of the infra-red roast light opened.
Although the present invention with preferred embodiment openly as above; but it is not for limiting the present invention; any those skilled in the art without departing from the spirit and scope of the present invention; can make possible variation and repair this, the scope that therefore protection scope of the present invention should define with the claims in the present invention is as the criterion.
Claims (10)
1. the automotive infrared baking lamp of Wavelength tunable formula, is characterized in that, this baking lamp comprises support (1), this support
(1) being provided with can the column (3) of horizontal movement, column (3) is provided with the horizontal arm (4) of band guide rail, this horizontal arm (4) is provided with can along the head of guide rail horizontal reciprocating movement (7), (7) are vertically provided with ball-screw to head, the lower end of the leading screw (5) of this ball-screw is connected with support (9), support (9) is articulated with rotating baking vanish lamp plate (10), baking vanish lamp plate (10) is connected with motor (11) main shaft and is controlled to rotate by it; Described motor (11), head (7), column (3) are all connected with controller (2) by circuit, and this controller (2) is located on support (1), and this controller (2) is provided with IR wavelength adjustment module.
2. the automotive infrared baking lamp of Wavelength tunable formula of system as claimed in claim 1, it is characterized in that, described support (4) is also provided with infrared distance measuring sensor (8), described infrared distance measuring sensor (8) is electrically connected with described controller (2).
3. the automotive infrared baking lamp of Wavelength tunable formula of system as claimed in claim 1, it is characterized in that, described baking vanish lamp plate (10) is provided with multiple infra-red roast light, and described infra-red roast light is electrically connected with controller (2) and is controlled by it.
4. the automotive infrared baking lamp of Wavelength tunable formula of system as claimed in claim 3, it is characterized in that, described baking vanish lamp plate (5) is also provided with heat lamp temperature sensor, and described heat lamp temperature sensor is electrically connected with controller (8) and is controlled by it.
5. the automotive infrared baking lamp of Wavelength tunable formula of system as claimed in claim 1, it is characterized in that, (10) are also provided with environment temperature sensor to described support, and described environment temperature sensor is electrically connected with controller (8) and is controlled by it.
6. the automotive infrared baking lamp of Wavelength tunable formula of system as claimed in claim 1, it is characterized in that, be also provided with guide post (6) between described head (7) and support (9), described guide post (6) at least arranges one.
7. the automotive infrared baking lamp of Wavelength tunable formula of system as claimed in claim 1, it is characterized in that, described controller (2) is also provided with control module, environment temperature detection module, baking vanish temperature detecting module, head control module, distance detection module, the lifting of baking vanish lamp plate module, motor control module, IR wavelength adjustment module, operation input module.
8. use a baking varnish method for the automotive infrared baking lamp of Wavelength tunable formula as described in claim 1-7, it is characterized in that, described method comprises as follows:
According to different roasting procedures, utilize controller (2), control infra-red roast light sends the infrared ray of different wave length, and wherein, shortwave baking atomized ash, medium wave are primed in toasting, long wave toasts surperficial varnish.
9. baking varnish method as claimed in claim 8, it is characterized in that, described method also comprises:
Temperature detection, ambient temperature data is passed to controller (2) by environment temperature sensor, and controller (1) is the temperature adjustment baking vanish time environmentally.
10. baking varnish method as claimed in claim 8, it is characterized in that, described method also comprises:
The range size of baking vanish needed for the car body surface of a wound, controller (2) controls separately multiple infra-red roast lights that baking vanish lamp plate (10) is provided with, according to the range size of baking vanish, control the maximum quantity of the infra-red roast light opened, after baking vanish scope is determined, simultaneously according to different operations, control the density of the infra-red roast light opened.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510163771.7A CN104776357B (en) | 2015-04-09 | 2015-04-09 | The automotive infrared baking lamp of Wavelength tunable formula and baking varnish method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510163771.7A CN104776357B (en) | 2015-04-09 | 2015-04-09 | The automotive infrared baking lamp of Wavelength tunable formula and baking varnish method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104776357A true CN104776357A (en) | 2015-07-15 |
| CN104776357B CN104776357B (en) | 2017-08-25 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510163771.7A Active CN104776357B (en) | 2015-04-09 | 2015-04-09 | The automotive infrared baking lamp of Wavelength tunable formula and baking varnish method |
Country Status (1)
| Country | Link |
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| CN (1) | CN104776357B (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107470107A (en) * | 2017-09-30 | 2017-12-15 | 浙江唐艺织物整理有限公司 | A kind of coating cloth solidifies baking apparatus |
| CN112934637A (en) * | 2021-02-02 | 2021-06-11 | 浙江兰达光电科技有限公司 | Intelligence UVLED lamps and lanterns |
| CN113634463A (en) * | 2021-08-20 | 2021-11-12 | 东风汽车集团股份有限公司 | Automobile coating infrared baking system and baking method |
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| CN2337494Y (en) * | 1998-09-21 | 1999-09-08 | 杨顺才 | Moving multi-stage adjustable short-wave infrared baking finish machine for vehicle |
| CA2369107A1 (en) * | 2000-02-04 | 2001-08-09 | Uegaki, Tateo | Repairing device for vehicles |
| WO2006085061A1 (en) * | 2005-02-08 | 2006-08-17 | Junair Group Limited | Localised extraction syste |
| WO2009120293A2 (en) * | 2008-03-24 | 2009-10-01 | The Sherwin-Williams Company | Ambient cure painting method |
| CN201516403U (en) * | 2009-06-25 | 2010-06-30 | 营口成大机电设备制造有限公司 | Automobile varnish baking machine with automatic distance measurement and temperature measurement functions |
| CN204693175U (en) * | 2015-04-09 | 2015-10-07 | 沈祝宾 | The automotive infrared baking lamp of Wavelength tunable formula |
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2015
- 2015-04-09 CN CN201510163771.7A patent/CN104776357B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2337494Y (en) * | 1998-09-21 | 1999-09-08 | 杨顺才 | Moving multi-stage adjustable short-wave infrared baking finish machine for vehicle |
| CA2369107A1 (en) * | 2000-02-04 | 2001-08-09 | Uegaki, Tateo | Repairing device for vehicles |
| WO2006085061A1 (en) * | 2005-02-08 | 2006-08-17 | Junair Group Limited | Localised extraction syste |
| WO2009120293A2 (en) * | 2008-03-24 | 2009-10-01 | The Sherwin-Williams Company | Ambient cure painting method |
| CN201516403U (en) * | 2009-06-25 | 2010-06-30 | 营口成大机电设备制造有限公司 | Automobile varnish baking machine with automatic distance measurement and temperature measurement functions |
| CN204693175U (en) * | 2015-04-09 | 2015-10-07 | 沈祝宾 | The automotive infrared baking lamp of Wavelength tunable formula |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107470107A (en) * | 2017-09-30 | 2017-12-15 | 浙江唐艺织物整理有限公司 | A kind of coating cloth solidifies baking apparatus |
| CN112934637A (en) * | 2021-02-02 | 2021-06-11 | 浙江兰达光电科技有限公司 | Intelligence UVLED lamps and lanterns |
| CN113634463A (en) * | 2021-08-20 | 2021-11-12 | 东风汽车集团股份有限公司 | Automobile coating infrared baking system and baking method |
Also Published As
| Publication number | Publication date |
|---|---|
| CN104776357B (en) | 2017-08-25 |
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Effective date of registration: 20170720 Address after: 310011, B2118, building two, North (368) and six road, Hangzhou, Zhejiang, Binjiang District Applicant after: Hangzhou Fast Cat Automobile Technology Co., Ltd. Address before: No. 368 North Sea Base in Hangzhou city of Binjiang District province Zhejiang 310011 road six and 2 floor Hangzhou k-modem Auto Technology Co Ltd Applicant before: Shen Zhubin |
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