CN104776357B - The automotive infrared baking lamp of Wavelength tunable formula and baking varnish method - Google Patents
The automotive infrared baking lamp of Wavelength tunable formula and baking varnish method Download PDFInfo
- Publication number
- CN104776357B CN104776357B CN201510163771.7A CN201510163771A CN104776357B CN 104776357 B CN104776357 B CN 104776357B CN 201510163771 A CN201510163771 A CN 201510163771A CN 104776357 B CN104776357 B CN 104776357B
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- Prior art keywords
- baking
- controller
- lamp
- baking vanish
- support
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Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21S—NON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
- F21S8/00—Lighting devices intended for fixed installation
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/02—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by baking
- B05D3/0254—After-treatment
- B05D3/0263—After-treatment with IR heaters
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
- F21V21/00—Supporting, suspending, or attaching arrangements for lighting devices; Hand grips
- F21V21/14—Adjustable mountings
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B47/00—Circuit arrangements for operating light sources in general, i.e. where the type of light source is not relevant
- H05B47/10—Controlling the light source
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21W—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO USES OR APPLICATIONS OF LIGHTING DEVICES OR SYSTEMS
- F21W2131/00—Use or application of lighting devices or systems not provided for in codes F21W2102/00-F21W2121/00
- F21W2131/40—Lighting for industrial, commercial, recreational or military use
- F21W2131/402—Lighting for industrial, commercial, recreational or military use for working places
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02B—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
- Y02B20/00—Energy efficient lighting technologies, e.g. halogen lamps or gas discharge lamps
- Y02B20/40—Control techniques providing energy savings, e.g. smart controller or presence detection
Landscapes
- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Application Of Or Painting With Fluid Materials (AREA)
- Coating Apparatus (AREA)
Abstract
The present invention relates to a kind of automotive infrared baking lamp of Wavelength tunable formula and baking varnish method, the baking lamp includes support, the support is provided with the column being horizontally movable, column is provided with the horizontal arm with guide rail, the horizontal arm provided with can along guide rail horizontal reciprocating movement head, ball-screw is provided with head vertically, the lower end of the leading screw of the ball-screw is connected with support, rotatable baking vanish lamp plate is articulated with support, baking vanish lamp plate is connected with electric machine main shaft and is controlled by it rotating；Motor, head, column are connected by circuit with controller, and the controller is on support, and the controller is provided with IR wavelength adjustment module.The automotive infrared baking lamp of Wavelength tunable formula provided by the present invention, ultrared wavelength is adjusted according to different working procedures, different coatings are made fully to be dried under the infrared ray of reasonable wavelength, drying time is short, baking vanish crosses process automation, baking vanish parameter can be controlled accurately, and baking vanish quality is greatly improved, and rework rate is few.
Description
Technical field
The present invention relates to automobile finish recovery technique field, specially a kind of automotive infrared baking lamp of Wavelength tunable formula.
Background technology
During painting dressing automobiles, early application bulb-type infrared ray uses lamp tube type infrared ray, using ultrared later
Purpose is that coating material accelerates drying at low temperature.Infrared ray heat transfer be since bottom generate heat, can so make coating material by
Heat, can play steady quality effect, and completion process is fast.Rise temperature is to allow the rapid draing of coating material surface, but application material
Expect that molecule is different, drying effect is different under different temperatures or IR wavelength, particularly winter, and many materials are in low temperature
Under without reaction, drying is very slow, and volume drying is uneven to cause that heat rash appears, bubble etc., or burns paint and cause loss of gloss etc., meeting
Influence quality and do over again.In addition, whole baking vanish process baking vanish time, baking vanish temperature, quantitative Treatment can not be carried out, it is necessary to rely on work
People's experience.
The content of the invention
The problem of existing for prior art, the invention provides a kind of automotive infrared baking lamp of Wavelength tunable formula.
The present invention adopts the technical scheme that a kind of automotive infrared baking lamp of Wavelength tunable formula, the baking lamp includes machine
Seat, the support is provided with the column that is horizontally movable, and column is provided with the horizontal arm with guide rail, and the horizontal arm is provided with can be along leading
Ball-screw is provided with the head of rail horizontal reciprocating movement, head vertically, the lower end of the leading screw of the ball-screw is connected with support, propped up
Rotatable baking vanish lamp plate is articulated with frame, baking vanish lamp plate is connected with electric machine main shaft and is controlled by it rotating；Above-mentioned motor, machine
Head, column are connected by circuit with controller, and the controller is on support, and the controller is adjusted provided with IR wavelength
Module.
Further, be additionally provided with infrared distance measuring sensor on above-mentioned support, above-mentioned infrared distance measuring sensor with it is above-mentioned
Controller is electrically connected.
Further, above-mentioned baking vanish lamp plate is provided with multiple infra-red roast lights, and above-mentioned infra-red roast light is electrically connected with controller
Connect and be controlled by it.
Further, heat lamp temperature sensor, above-mentioned heat lamp temperature sensor and control are additionally provided with above-mentioned baking vanish lamp plate
Device is electrically connected and is controlled by it.
Further, environment temperature sensor, above-mentioned environment temperature sensor and controller electricity are additionally provided with above-mentioned support
Connect and be controlled by it.
Further, guide rod is additionally provided between above-mentioned head and support, above-mentioned guide rod is at least provided with one.
Further, control module, environment temperature detection module, baking vanish temperature detection mould are additionally provided with controller noted above
Block, head control module, apart from detection module, baking vanish lamp plate lifting module, motor control module, IR wavelength regulation mould
Block, process input module.
A kind of baking varnish method using such as the above-mentioned automotive infrared baking lamp of Wavelength tunable formula, the above method includes as follows：
According to different roasting procedures, using controller 2, control infra-red roast light sends the infrared ray of different wave length, wherein, shortwave dries
Primed in roasting atomized ash, medium wave baking, long wave toasts surface varnish.
Further, the above method also includes：
Ambient temperature data is passed to controller 2 by temperature detection, environment temperature sensor, and controller 1 is according to environment temperature
The degree adjustment baking vanish time.
Further, the above method also includes：The range size of baking vanish according to needed for the car body surface of a wound, controller 2 is single
Multiple infra-red roast lights that solely control baking vanish lamp plate 10 is provided with, according to the range size of baking vanish, the infrared ray that control is opened is baked
The maximum quantity of lamp, after baking vanish scope is determined, while according to different processes, controlling the density of infra-red roast light opened.
The automotive infrared baking lamp of Wavelength tunable formula provided by the present invention, with advantages below：
1st, ultrared wavelength is adjusted according to different working procedures, different coatings is filled under the infrared ray of reasonable wavelength
Divide drying, drying time is fast, greatly shorten whole painting ETL estimated time of loading.
2nd, whole baking vanish process automaticity is high, and baking vanish time, baking vanish temperature, baking vanish distance etc. can be controlled accurately,
Baking vanish quality is greatly improved, and rework rate is few.
3rd, the requirement to operator is low, easily widely uses.
Brief description of the drawings
Fig. 1 is schematic perspective view of the invention.
Fig. 2 is control principle block diagram of the invention.
Embodiment
Many details are elaborated in the following description to fully understand the present invention.But the present invention can be with
Much it is different from other manner described here to implement, those skilled in the art can be in the situation without prejudice to intension of the present invention
Under do similar popularization, therefore the present invention is not limited by following public specific embodiment.
With reference to the accompanying drawings and examples, the embodiment to the present invention is described further.
Embodiment 1
In the present embodiment, with reference to accompanying drawing, the structure to the present invention is described in detail.
Accompanying drawing is referred to, the present invention is adopted the technical scheme that, builds a kind of automotive infrared baking lamp of Wavelength tunable formula,
The baking lamp includes support 1, and the support 1 is provided with the column 3 being horizontally movable, and column 3 is provided with the horizontal arm 4 with guide rail,
The horizontal arm 4 provided with can along guide rail horizontal reciprocating movement head 7, ball-screw, the ball-screw are provided with head 7 vertically
The lower end of leading screw 5 be connected with support 9, support 9 and be articulated with rotatable baking vanish lamp plate 10, baking vanish lamp plate 10 is led with motor 11
Axle is connected and is controlled by it rotating；Motor 11, head 7, column 3 are connected by circuit with controller 2, and the controller 2 is located at
On support 1, the controller 2 is provided with IR wavelength adjustment module.
As the preferred embodiment in the present invention, infrared distance measuring sensor 8 is additionally provided with support 4, infrared distance measuring is passed
Sensor 8 is electrically connected with controller 2.
As the preferred embodiment in the present invention, baking vanish lamp plate 10 is provided with multiple infra-red roast lights, infra-red roast light with
Controller 2 is electrically connected and is controlled by it.
As the preferred embodiment in the present invention, heat lamp temperature sensor is additionally provided with baking vanish lamp plate 10, heat lamp temperature is passed
Sensor is electrically connected and is controlled by it with controller 2.
As the preferred embodiment in the present invention, environment temperature sensor, environment temperature sensor are additionally provided with support 10
Electrically connect and be controlled by it with controller 2.
As the preferred embodiment in the present invention, guide rod 6 is additionally provided between head 7 and support 9, guide rod 6 is at least set
Put one.
As the preferred embodiment in the present invention, control module, environment temperature detection module are additionally provided with controller 2, is baked
Paint temperature detecting module, head control module, apart from detection module, baking vanish lamp plate lifting module, motor control module, infrared ray
Wavelength regulation module, process input module.Wherein IR wavelength adjustment module also includes wavelength regulation submodule, heat lamp number
With density distribution submodule, baking vanish time module.
Embodiment 2
A kind of baking varnish method using such as the automotive infrared baking lamp of Wavelength tunable formula, method includes as follows：According to difference
Roasting procedure, using controller 2, control infra-red roast light sends the infrared ray of different wave length, wherein, shortwave baking atom
Ash, atom gray surface is faster dried.Primed in medium wave baking, heating temperature reaches the characteristic for meeting middle painting with baking distance
Effect.Long wave toasts surface varnish, and heating temperature reaches the characteristic functions for meeting varnish, so fast rapid-curing cutback in varnish surface with distance
Dry shaping, heat rash appears.
As the preferred embodiment in the present invention, method also includes：
Ambient temperature data is passed to controller 2 by temperature detection, environment temperature sensor, and controller 1 is according to environment temperature
The degree adjustment baking vanish time.
As the preferred embodiment in the present invention, method also includes：The scope of baking vanish is big according to needed for the car body surface of a wound
It is small, the multiple infra-red roast lights that individually control baking vanish lamp plate 10 is provided with of controller 2, according to the range size of baking vanish, control is beaten
The maximum quantity for the infra-red roast light opened, after baking vanish scope is determined, while according to different processes, the infrared ray that control is opened is baked
The density of lamp.
Although the present invention is disclosed as above with preferred embodiment, it is not for limiting the present invention, any this area skill
Art personnel without departing from the spirit and scope of the present invention, can make possible variation and repair this, therefore the guarantor of the present invention
The scope that shield scope should be defined by the claims in the present invention is defined.
Claims (7)
1. the automotive infrared baking lamp of Wavelength tunable formula, it is characterised in that the baking lamp includes support（1）, the support（1）On set
There is the column being horizontally movable（3）, column（3）It is provided with the horizontal arm with guide rail（4）, the horizontal arm（4）Provided with can be along leading
The head of rail horizontal reciprocating movement（7）, head（7）It is upper to be provided with ball-screw, the leading screw of the ball-screw vertically（5）Lower end connect
There is support（9）, support（9）On be articulated with rotatable baking vanish lamp plate（10）, baking vanish lamp plate（10）With motor（11）Main shaft is connected
And be controlled by it rotating；The motor（11）, head（7）, column（3）Pass through circuit and controller（2）It is connected, the controller
（2）Located at support（1）On, the controller（2）It is provided with IR wavelength adjustment module；
The controller（2）On be additionally provided with control module, environment temperature detection module, baking vanish temperature detecting module, head control
Module, apart from detection module, baking vanish lamp plate lifting module, motor control module, IR wavelength adjustment module, process input mould
Block；
The support（4）On be additionally provided with infrared distance measuring sensor（8）, the infrared distance measuring sensor（8）With the control
Device（2）Electrical connection；The baking vanish lamp plate（10）It is provided with multiple infra-red roast lights, the infra-red roast light and controller（2）Electricity
Connect and be controlled by it.
2. the automotive infrared baking lamp of Wavelength tunable formula as claimed in claim 1, it is characterised in that the baking vanish lamp plate（5）
On be additionally provided with heat lamp temperature sensor, the heat lamp temperature sensor and controller（8）Electrically connect and be controlled by it.
3. the automotive infrared baking lamp of Wavelength tunable formula as claimed in claim 1, it is characterised in that the support（10）It is upper to go back
Provided with environment temperature sensor, the environment temperature sensor and controller（8）Electrically connect and be controlled by it.
4. the automotive infrared baking lamp of Wavelength tunable formula as claimed in claim 1, it is characterised in that the head（7）With branch
Frame（9）Between be additionally provided with guide rod（6）, the guide rod（6）At least provided with one.
5. a kind of baking varnish method of automotive infrared baking lamp of Wavelength tunable formula using as described in claim any one of 1-4,
Characterized in that, methods described is including as follows：According to different roasting procedures, controller is utilized（2）, control infra-red roast light hair
Go out the infrared ray of different wave length, wherein, primed in shortwave baking atomized ash, medium wave baking, long wave toasts surface varnish.
6. baking varnish method as claimed in claim 5, it is characterised in that methods described also includes：Temperature detection, environment temperature is passed
Ambient temperature data is passed to controller by sensor（2）, controller（1）The baking vanish time is adjusted according to environment temperature.
7. baking varnish method as claimed in claim 6, it is characterised in that methods described also includes：According to car body surface of a wound institute
Need the range size of baking vanish, controller（2）Individually control baking vanish lamp plate（10）The multiple infra-red roast lights being provided with, according to baking vanish
Range size, control the maximum quantity of infra-red roast light opened, after baking vanish scope is determined, while according to different processes,
Control the density of infra-red roast light opened.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510163771.7A CN104776357B (en) | 2015-04-09 | 2015-04-09 | The automotive infrared baking lamp of Wavelength tunable formula and baking varnish method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510163771.7A CN104776357B (en) | 2015-04-09 | 2015-04-09 | The automotive infrared baking lamp of Wavelength tunable formula and baking varnish method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104776357A CN104776357A (en) | 2015-07-15 |
| CN104776357B true CN104776357B (en) | 2017-08-25 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201510163771.7A Active CN104776357B (en) | 2015-04-09 | 2015-04-09 | The automotive infrared baking lamp of Wavelength tunable formula and baking varnish method |
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| CN (1) | CN104776357B (en) |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107470107A (en) * | 2017-09-30 | 2017-12-15 | 浙江唐艺织物整理有限公司 | A kind of coating cloth solidifies baking apparatus |
| CN112934637A (en) * | 2021-02-02 | 2021-06-11 | 浙江兰达光电科技有限公司 | Intelligence UVLED lamps and lanterns |
| CN113634463B (en) * | 2021-08-20 | 2023-05-12 | 东风汽车集团股份有限公司 | Automobile coating infrared baking system and baking method |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2337494Y (en) * | 1998-09-21 | 1999-09-08 | 杨顺才 | Moving multi-stage adjustable short-wave infrared baking finish machine for vehicle |
| CA2369107A1 (en) * | 2000-02-04 | 2001-08-09 | Uegaki, Tateo | Repairing device for vehicles |
| CN201516403U (en) * | 2009-06-25 | 2010-06-30 | 营口成大机电设备制造有限公司 | Automobile varnish baking machine with automatic distance measurement and temperature measurement functions |
| CN204693175U (en) * | 2015-04-09 | 2015-10-07 | 沈祝宾 | The automotive infrared baking lamp of Wavelength tunable formula |
Family Cites Families (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2006085061A1 (en) * | 2005-02-08 | 2006-08-17 | Junair Group Limited | Localised extraction syste |
| JP5466225B2 (en) * | 2008-03-24 | 2014-04-09 | ザ シャーウィン−ウィリアムズ カンパニー | Ambient temperature curing coating method |
-
2015
- 2015-04-09 CN CN201510163771.7A patent/CN104776357B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2337494Y (en) * | 1998-09-21 | 1999-09-08 | 杨顺才 | Moving multi-stage adjustable short-wave infrared baking finish machine for vehicle |
| CA2369107A1 (en) * | 2000-02-04 | 2001-08-09 | Uegaki, Tateo | Repairing device for vehicles |
| CN201516403U (en) * | 2009-06-25 | 2010-06-30 | 营口成大机电设备制造有限公司 | Automobile varnish baking machine with automatic distance measurement and temperature measurement functions |
| CN204693175U (en) * | 2015-04-09 | 2015-10-07 | 沈祝宾 | The automotive infrared baking lamp of Wavelength tunable formula |
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| Publication number | Publication date |
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| CN104776357A (en) | 2015-07-15 |
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| C06 | Publication | ||
| PB01 | Publication | ||
| EXSB | Decision made by sipo to initiate substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| TA01 | Transfer of patent application right |
Effective date of registration: 20170720 Address after: 310011, B2118, building two, North (368) and six road, Hangzhou, Zhejiang, Binjiang District Applicant after: Hangzhou Fast Cat Automobile Technology Co., Ltd. Address before: No. 368 North Sea Base in Hangzhou city of Binjiang District province Zhejiang 310011 road six and 2 floor Hangzhou k-modem Auto Technology Co Ltd Applicant before: Shen Zhubin |
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