CN104776007B - Opposed type permanent-magnetism electromagnetic air pump - Google Patents
Opposed type permanent-magnetism electromagnetic air pump Download PDFInfo
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- CN104776007B CN104776007B CN201510225205.4A CN201510225205A CN104776007B CN 104776007 B CN104776007 B CN 104776007B CN 201510225205 A CN201510225205 A CN 201510225205A CN 104776007 B CN104776007 B CN 104776007B
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Abstract
The present invention relates to a kind of opposed type permanent-magnetism electromagnetic air pump, including motor and the air pump for being arranged at motor end;Motor includes casing and the magnet assembly being arranged in casing, and magnet assembly is connected by tappet with air pump, dividing plate is vertically arranged with the middle position of casing, the pump housing is divided into symmetrical two parts by dividing plate;Magnet assembly is provided with across being fixed with the slide rail that is made up of a plurality of guide rail, slide rail with one heart in casing;Magnet assembly is two, and they are symmetrically arranged at the dividing plate both sides in casing;Tappet is two, and they are separately fixed at the outer end of two magnet assemblies, and are fixed on through casing on air pump;Air pump is two, and they are symmetrically attached at motor two ends.Low noise of the present invention, low vibrations, middle pressure and simple and reliable for structure can steadily in the long term run, be particularly suitable for providing air force for air cleaner.
Description
Technical field
The present invention relates to gas compression and gas transportation facilities technical field, particularly a kind of opposed type Permanent Magnet and Electric magnetism
Pump.
Background technology
In recent years, increasing gas filtration, gas compression and air cleaning device are widely applied to live and given birth to
In production.
Now mainly there is the sky of rotary blade type blower fan air pump, piston type pneumatic compressed pneumatic pump and rotary vane type air pump three types in market
Gas delivery device.Rotary blade type blower fan has the disadvantage that blast is small, and noise is big when windage increases, efficiency step-down, be poorly suitable for resistance compared with
Supplied gas in big high-precision air filter unit with long pipeline in equipment.The advantage of piston type and rotary vane type air compressor is pressure
Power is big;Have the disadvantage complicated, discharge capacity is small, noise is big, manufacturing cost is high, there is secondary oily pollution, operating cost is high, also less fits
Share in air cleaning facility and middle force feed wind devices.Electromagnetic drive is used middle-size and small-size air pump more, being started and being stopped in dynamic magnet
When only, because the line bag energy storage of electromagnet is discharged, its voltage is high, electric current is big, and very big vibrations and noise are brought to air pump.
At present, a kind of low noise is developed, low vibrations, middle pressure and simple and reliable for structure can steadily in the long term run, save
The Novel air pump of energy environmental protection, is gas compression technical field urgent problem to be solved.
The content of the invention
To solve existing technical problem, the purpose of the present invention is to develop a kind of low noise, low vibrations, middle pressure
And it is simple in construction, Maintenance free, the opposed type permanent-magnetism electromagnetic air pump of energy-conserving and environment-protective can be run steadily in the long term.
To reach above-mentioned purpose, the technical scheme is that:
A kind of opposed type permanent-magnetism electromagnetic air pump, including motor and the air pump for being arranged at motor end;Motor include casing and
The magnet assembly in casing is arranged at, magnet assembly is connected by tappet with air pump, is vertically arranged with the middle position of casing
The pump housing is divided into symmetrical two parts by dividing plate, dividing plate;Across being fixed with the slide rail that is made up of a plurality of guide rail in the casing,
Magnet assembly is provided with slide rail;Described magnet assembly is two, and they are symmetrically arranged at the dividing plate both sides in casing;Very
Bar is two, and they are separately fixed at the outer end of two magnet assemblies, and are fixed on through casing on air pump;Described air pump is
Two, they are symmetrically attached at motor two ends;
Described magnet assembly includes dynamic magnet sliding block, permanent magnet, electromagnet and magnet shift position sensor;Described
Dynamic magnet sliding block is set on slide rail, and the permanent magnetism that polarized is different and interval is evenly distributed is fixed on the dynamic magnet sliding block
Body;Described electromagnet includes electromagnetic core and the electromagnetic wire bag being wrapped in outside electromagnetic core, and multigroup described electromagnet is uniform
Be fixed on casing inner wall, the position of permanent magnet and electromagnet is correspondingly arranged and keeps certain interval;
Described air pump is spherical air pump, including spherical pump case and the spherical piston of the rigidity that is sheathed in spherical pump case,
The annular dynamic seal circle that section is S-shaped, institute are provided with by fixture between the inner circle and spherical piston of spherical pump case are cylindrical
Spherical air pump is divided into left cylinder and right cylinder by the annular dynamic seal circle stated, and the first air inlet is provided with the pump case of left cylinder
Valve and the first air outlet valve, are respectively arranged with the second intake valve and the second air outlet valve on the pump case of right cylinder.
One end termination of the tappet is fixed on dynamic magnet sliding block, the shaft and other end termination and spherical piston of tappet
It is fixed.
Described magnet shift position sensor is arranged on dynamic magnet sliding block, and it presets right stop and left stop, control
The stroke of dynamic magnet sliding block.
The punch position of the tappet and casing is provided with flexible seal ring.
Described the first intake valve and the second intake valve is connected with air inlet pipe, the first air outlet valve and the second air outlet valve and outlet
Pipe is connected.
Described electromagnetic wire bag is connected with drive control device, and drive control device is inputted according to magnet shift position sensor
Position signalling provides forward current or reverse current to electromagnetic wire bag.
Described permanent magnet four sides is coated on dynamic magnet sliding block, and multigroup described electromagnet is located on casing inner wall.
The beneficial effects of the invention are as follows:
1. two identical magnet assemblies are both concentrically mounted in same housing by opposed type structure of the present invention, magnet assembly
Two air pumps of housing both sides are driven simultaneously, by drive control device control, make the magnet assembly motion portion of two linear runnings
Divide and do concentric counter motion, the harmful vibration and noise of reciprocating linear air pump generation are simply counteracted directly, overcome straight
Line motional inertia shakes this big problem of big noise, enables the steadily reliable low noise operation of this air pump;
2. the air pump of the present invention is spherical air pump, frictional force and the gas leakage loss of general cylinder moving are overcome;Spherical work
Plug is easy to tappet to fasten using rigid material, while bigger than flexible material output quantity in motion compresses, output pressure is big;
3. the present invention is in order to make full use of magnetic energy, it is sufficiently small that magnetic gap is done, and rail plate is made up of a plurality of guide rail, uses
The motion mode for supporting at magnet two ends it to slide, it is ensured that the gap between electromagnet and permanent magnet is sufficiently small, it is to avoid electromagnetism
Body and permanent magnet hold stuck, and free movement mode saves about 5 times of electric energy in the middle of more online than the dynamic magnet bag of such a mode;
4. the design of shift position sensor of the present invention and drive control device, makes the shift length of magnet sliding block controllable, gram
Air pressure that any return of free vibrating type Electromagnetic air pump causes not foot phenomenon is taken;
5. the electromagnet and permanent magnet of the present invention are correspondingly arranged on multiple, annular is arranged at outside casing inner wall and magnet sliding block
On wall, greatly promote the compression horsepower of air pump;
6. it is provided with flexible seal ring, the spherical pump case and ball of air pump at the tappet of the present invention and the punch position of casing
Motion seal is used as the annular dynamic seal circle connection of S-shaped by section between shape piston, the air pump of machine shell single side is divided into
Two cylinders so that the number of cylinders increase of whole opposed type air pump is four cylinders, the sealing of air pump strengthens, the discharge capacity of air pump and
Efficiency is greatly promoted.
Brief description of the drawings
Fig. 1 is the overall structure diagram of the present invention;
Fig. 2 is the longitudinal sectional view of casing position of the present invention;
Fig. 3 is the casing position longitudinal sectional view that another magnet assembly of the invention sets form;
In figure, 1- casings, 2- tappets, 3- dividing plates, 4- slide rails, 5- moves magnet sliding block, 6- permanent magnets, 7- electromagnets, 8- magnetic
Body shift position sensor, 9- electromagnetic cores, 10- electromagnetic wire bags, 11- left cylinders, 12- right cylinders, 13- spherical pistons, 14- balls
Shape pump case, 15- annular dynamic seal circles, the intake valves of 16- second, the air outlet valves of 17- second, 18- fasteners, 19- flexible seal rings,
20- air inlet pipe, 21- escape pipes, 22- drive control devices, the intake valves of 23- first, the air outlet valves of 24- first.
Embodiment
The present invention is further detailed below in conjunction with the accompanying drawings, a kind of opposed type Permanent Magnet and Electric as shown in Figure 1-Figure 3
Magnetism pump, including motor and the air pump for being arranged at motor end;Motor includes casing 1 and the magnet assembly being arranged in casing 1,
Magnet assembly is connected by tappet 2 with air pump, is vertically arranged with dividing plate 3 in the middle position of casing 1, the pump housing is divided into a left side by dividing plate
Right symmetrical two parts;Magnetic is provided with across being fixed with the slide rail 4 that is made up of a plurality of guide rail, slide rail 4 with one heart in the casing 1
Body component;Described magnet assembly is two, and they are symmetrically arranged at the both sides of dividing plate 3 in casing 1;The tappet 2 is two
Individual, one end termination of the tappet 2 is fixed on dynamic magnet sliding block 5, through casing 1, the shaft of tappet 2 and other end termination with
Spherical piston is fixed, and the punch position of tappet 2 and spherical pump case 14 is provided with flexible seal ring;Described air pump is two, it
Be symmetrically attached at motor two ends;
Described magnet assembly includes dynamic magnet sliding block 5, permanent magnet 6, electromagnet 7 and magnet shift position sensor 8;Position
Put sensor 8 to be arranged on dynamic magnet sliding block 5, it presets right stop and left stop, the stroke of control braking magnet sliding block 5;Dynamic magnetic
Body sliding block 5 is set on slide rail 4, and the permanent magnet 6 that polarized is different and interval is evenly distributed is fixed on the dynamic magnet sliding block 5
As depicted in figs. 1 and 2;In order to increase driving force, permanent magnet 6 can also be coated on dynamic magnet sliding block 5 as shown in Figure 3 on four sides;
Described electromagnet 7 includes electromagnetic core 9 and the electromagnetic wire bag 10 being wrapped in outside electromagnetic core 9, plurality of electromagnetic body 7
Uniformly it is located on the inwall of casing 1, the position of permanent magnet 6 and electromagnet is correspondingly arranged and keeps certain interval, on electromagnet 7
Electromagnetic wire bag 10 be connected with drive control device 22, the position that drive control device 22 is inputted according to magnet shift position sensor 8
Signal provides forward current or reverse current to the electromagnetic wire bag 10 on electromagnet 7.
Described air pump is spherical air pump, including spherical pump case 14 and the rigid spherical piston that is sheathed in spherical pump case 14
13, between the inner circle and spherical piston 13 of spherical pump case 14 are cylindrical by fixture 18 be provided with section be S-shaped annular move
Spherical air pump is divided into left cylinder 11 and right cylinder 12 by sealing ring 15, described sealing ring 15, on the pump case of left cylinder 11
The first intake valve 23 and the first air outlet valve 24 are provided with, the second intake valve 16 and are respectively arranged with the pump case of right cylinder 12
Two air outlet valves 17, intake valve 16 and air outlet valve 17 are connected with air inlet pipe 20 and escape pipe 21 respectively.
The operation principle of the present invention is described below:
By taking the right side air pump of opposed type permanent-magnetism electromagnetic air pump as an example:
Magnetic field, this magnetic field are just produced in the middle of electromagnetic core 9 when the electromagnetic wire bag 10 of magnet assembly has electric current to flow through
Push-pull motive force is generated to permanent magnet 6, makes to be assembled into integral magnet sliding block 5, permanent magnet 6, magnet shift position
Sensor 8 and tappet 2 are moved to the right along slide rail 4, while also driving spherical piston 13 to move right, make the sky in right cylinder
Gas is pressurized and discharged by the second air outlet valve 17, simultaneously because the air pressure in right cylinder forces the second intake valve 16 to be closed automatically,
The automatic control power supply of drive control device 22 when the magnet shift position sensor 8 on dynamic magnet sliding block 5 is moved to right to setting position
Reverse current is exported to the reverse power supply of electromagnetic wire bag 10, the magnetic on electromagnetic core 9 is overturn, because dynamic magnet 6 is strong permanent magnetic
Body polarity is constant, forces dynamic magnet sliding block 5, permanent magnet 6, magnet shift position sensor 8 to drive spherical piston opposite with tappet 2
Direction is moved, and the second intake valve 16 of right cylinder is automatically opened up air inlet, the second air outlet valve 17 is closed automatically.It is empty in left cylinder 11
Atmospheric pressure increase opens the first air outlet valve 24 to be vented to escape pipe 21, and the first intake valve 23 is simultaneously closed off.Similarly, when move to left to
Action described above is repeated during sensor settings position, makes intake valve, air outlet valve constantly opens and closes operation, forces air
Endlessly from inlet end by air pump to outlet side, formed and force blast to complete air cleaning or air conveying function.
Left side air pump and right side air pump structure parameter are essentially equal, and left and right is controlled by drive control device 22 when simply working
Start simultaneously, the direction of motion of left side air pump and right side air pump is opposite;Because parameter is basically identical, the shaking force of generation is equal,
In the opposite direction, shaking force cancels each other, and realizes air pump and operates steadily noiseless with shaking.
The present invention has used high strength permanent magnet energy block as a result of Electromechanical Design, power saving about 40%, using pair
Put formula working method noise without friction, four cylinder workings and new dynamic sealing mode blast huge discharge foot, no gas leakage loss, as sky
Gas clearing machine and long pipeline equipment of supplying gas have broad application prospects.
The air cleaner made with this air pump is examined through Shaanxi Province measurement instrument product quality supervision and inspection station, and purification is empty
Gas ability reaches(GMP standards)100 grades.(Both when air pump output end can't check more than PM0.5 dust particle noise low air quantity
43.9dB during 35.5dB high air quantity).
The present invention slightly changes the acting that can move along a straight line over long distances, substitutes long stroke motor acting such as elevator, and oil carries oil
Machine etc..
Present disclosure is not limited to cited by embodiment, and those of ordinary skill in the art are by reading description of the invention
And any equivalent conversion taken technical solution of the present invention, it is that claim of the invention is covered.
Claims (7)
1. a kind of opposed type permanent-magnetism electromagnetic air pump, including motor and the air pump for being arranged at motor end;Motor includes casing(1)With
It is arranged at casing(1)Interior magnet assembly, magnet assembly passes through tappet(2)It is connected with air pump, it is characterised in that:In casing(1)
Middle position be vertically arranged with dividing plate(3), the pump housing is divided into symmetrical two parts by dividing plate;The casing(1)It is interior across
It is fixed with the slide rail being made up of a plurality of guide rail(4), slide rail(4)On be provided with magnet assembly;Described magnet assembly is two, it
Be symmetrically arranged at casing(1)Interior dividing plate(3)Both sides;Tappet(2)For two, they are separately fixed at two magnet assemblies
Outer end, and through casing(1)It is fixed on air pump;Described air pump is two, and they are symmetrically attached at motor two ends;
Described magnet assembly includes dynamic magnet sliding block(5), permanent magnet(6), electromagnet(7)With magnet shift position sensor
(8);Described dynamic magnet sliding block(5)It is set in slide rail(4)On, in the dynamic magnet sliding block(5)Upper fixed polarized it is different and
The evenly distributed permanent magnet in interval(6);Described electromagnet(7)Including electromagnetic core(9)Be wrapped in electromagnetic core(9)Outer
Electromagnetic wire bag(10), multigroup described electromagnet(7)Uniformly it is fixed on casing(1)On inwall, permanent magnet(6)With electromagnet
Position is correspondingly arranged and keeps certain interval;
Described air pump is spherical air pump, including spherical pump case(14)Be sheathed on spherical pump case(14)Interior rigid spherical work
Plug(13), in spherical pump case(14)Inner circle and spherical piston(13)Pass through fixture between cylindrical(18)Section is provided with for S
The annular dynamic seal circle of shape(15), described annular dynamic seal circle(15)Spherical air pump is divided into left cylinder(11)And right cylinder
(12), in left cylinder(11)Pump case on be provided with the first intake valve(23)With the first air outlet valve(24), in right cylinder(12)'s
The second intake valve is respectively arranged with pump case(16)With the second air outlet valve(17).
2. opposed type permanent-magnetism electromagnetic air pump according to claim 1, it is characterised in that:The tappet(2)One end termination
It is fixed on dynamic magnet sliding block(5)On, tappet(2)Shaft and other end termination fixed with spherical piston.
3. opposed type permanent-magnetism electromagnetic air pump according to claim 1 or 2, it is characterised in that:Described magnet shift position
Sensor(8)It is arranged on dynamic magnet sliding block(5)On, it presets right stop and left stop, controls braking magnet sliding block(5)Stroke.
4. opposed type permanent-magnetism electromagnetic air pump according to claim 3, it is characterised in that:The tappet(2)With casing(1)'s
Punch position is provided with flexible seal ring(19).
5. opposed type permanent-magnetism electromagnetic air pump according to claim 4, it is characterised in that:The first described intake valve(23)With
Second intake valve(16)With air inlet pipe(20)Connection, the first air outlet valve(24)With the second air outlet valve(17)With escape pipe(21)Even
Connect.
6. opposed type permanent-magnetism electromagnetic air pump according to claim 5, it is characterised in that:Described electromagnetic wire bag(10)Connection
There is drive control device(22), drive control device(22)According to magnet shift position sensor(8)The position signalling of input is to electromagnetism
Line bag(10)Forward current or reverse current are provided.
7. opposed type permanent-magnetism electromagnetic air pump according to claim 6, it is characterised in that:Described permanent magnet(6)Four bread
Overlay on dynamic magnet sliding block(5)On, multigroup described electromagnet(7)It is located on casing(1)On inwall.
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CN201510225205.4A CN104776007B (en) | 2015-05-06 | 2015-05-06 | Opposed type permanent-magnetism electromagnetic air pump |
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CN201510225205.4A CN104776007B (en) | 2015-05-06 | 2015-05-06 | Opposed type permanent-magnetism electromagnetic air pump |
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CN104776007A CN104776007A (en) | 2015-07-15 |
CN104776007B true CN104776007B (en) | 2017-09-29 |
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CN201510225205.4A Active CN104776007B (en) | 2015-05-06 | 2015-05-06 | Opposed type permanent-magnetism electromagnetic air pump |
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Families Citing this family (1)
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CN108087235B (en) * | 2018-01-18 | 2023-09-01 | 浙江想能睡眠科技股份有限公司 | Air pump control device of mattress with intelligent control of softness and hardness |
Family Cites Families (7)
Publication number | Priority date | Publication date | Assignee | Title |
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GB753011A (en) * | 1951-03-05 | 1956-07-18 | Jean Leon Reutter | Improvements in synchronous oscillating compressors for alternating current |
JPH10331766A (en) * | 1997-05-30 | 1998-12-15 | Daikin Ind Ltd | Vibration type compressor |
JP3370653B2 (en) * | 2000-01-06 | 2003-01-27 | 株式会社テクノ高槻 | Electromagnetic vibration pump and its manufacturing method |
CN2898358Y (en) * | 2006-02-06 | 2007-05-09 | 王守福 | Permanent electromagnetic air pump |
CN102042194B (en) * | 2009-10-26 | 2012-09-05 | 中国科学院理化技术研究所 | Thermocompressor driven by linear motors |
CN101839229A (en) * | 2010-04-09 | 2010-09-22 | 黄道兴 | Dual-inlet and dual-outlet double cylinder electromagnetic air compressor |
CN204591628U (en) * | 2015-05-06 | 2015-08-26 | 王守福 | A kind of opposed type permanent-magnett electromagnetic air pump |
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