CN104775198A - Miniature strip cutting device and flow process method - Google Patents
Miniature strip cutting device and flow process method Download PDFInfo
- Publication number
- CN104775198A CN104775198A CN201510197475.9A CN201510197475A CN104775198A CN 104775198 A CN104775198 A CN 104775198A CN 201510197475 A CN201510197475 A CN 201510197475A CN 104775198 A CN104775198 A CN 104775198A
- Authority
- CN
- China
- Prior art keywords
- cotton
- sliver
- machine
- production
- combing
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000000034 method Methods 0.000 title claims abstract description 29
- 238000005520 cutting process Methods 0.000 title abstract 4
- 229920000742 Cotton Polymers 0.000 claims abstract description 105
- 238000004519 manufacturing process Methods 0.000 claims abstract description 27
- 239000000835 fiber Substances 0.000 claims abstract description 25
- 238000009987 spinning Methods 0.000 claims abstract description 19
- 230000000694 effects Effects 0.000 claims abstract description 5
- 238000009960 carding Methods 0.000 claims description 16
- 238000012856 packing Methods 0.000 claims description 8
- 238000007664 blowing Methods 0.000 claims description 7
- 239000010985 leather Substances 0.000 claims description 6
- 241001167556 Catena Species 0.000 claims description 3
- 230000006378 damage Effects 0.000 claims description 3
- 244000144992 flock Species 0.000 claims description 3
- 239000012634 fragment Substances 0.000 claims description 3
- 239000003086 colorant Substances 0.000 claims description 2
- 238000007380 fibre production Methods 0.000 claims description 2
- 238000009434 installation Methods 0.000 claims description 2
- 230000001360 synchronised effect Effects 0.000 claims description 2
- 230000007547 defect Effects 0.000 abstract 1
- 238000004804 winding Methods 0.000 abstract 1
- 238000005516 engineering process Methods 0.000 description 5
- 238000010586 diagram Methods 0.000 description 4
- 238000005336 cracking Methods 0.000 description 3
- 239000000047 product Substances 0.000 description 2
- 238000007711 solidification Methods 0.000 description 2
- 230000008023 solidification Effects 0.000 description 2
- 238000009985 spun yarn production Methods 0.000 description 2
- 239000004753 textile Substances 0.000 description 2
- 241001463139 Vitta Species 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 239000007799 cork Substances 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 239000012466 permeate Substances 0.000 description 1
- 230000000750 progressive effect Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01G—PRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
- D01G1/00—Severing continuous filaments or long fibres, e.g. stapling
- D01G1/06—Converting tows to slivers or yarns, e.g. in direct spinning
- D01G1/08—Converting tows to slivers or yarns, e.g. in direct spinning by stretching or abrading
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Preliminary Treatment Of Fibers (AREA)
Abstract
The invention relates to a miniature strip cutting device and a flow process method, and belongs to the technical field of spinning. The method has the technical scheme that in the colored cotton spinning process, the miniature strip cutting device adopts a measure of changing the notch roller intermittent traction strip pulling and cutting work into the combination of the conventional roller continuous traction and the airflow winding effect in the traditional fiber pre-combing cotton strip production. The device is additionally arranged at the tail part of a cotton combing machine or a fine combing machine, so that the device can synchronously work along with the cotton combing machine or the fine combing machine, fragmentary cotton strips or scattered fiber type small cotton blocks are outwards conveyed, then, through the airflow conveyance, the fragmentary cotton strips or the scattered fiber type small cotton blocks are fed to a baler by annular cabin collecting equipment, the technical production flow process of fully mechanical production of pre-combing scattered fiber, collection and feeding and baling is realized, the original manual operation production with the defects of high production work intensity, complexity and low efficiency is greatly liberated, the production efficiency is improved, the production noise is reduced, and time, labor and resources are saved.
Description
Technical field
The present invention relates to a kind of miniature bar breaking apparatus and flow and method, belong to textile technology field.
Technical background
China is a world textile technology power, in recent years, in southeastern coast developed area, emerge large quantities of emerging look cotton spinning cotton mill, it is another branchedness high-tech industry that traditional cotton spinning theory is combined with color technology, look cotton spun yarn production difficulty is large, complex process, and the perfect progressive space of equipment and technology is very large.
" look knot " is the important quality noun of in the yarn qualities control procedure of look cotton spinning cotton mill, " look knot " quality problems control bad, the lighter there will be fabric quality in enormous quantities and chooses and repair, significantly increase quality cost, severe one will cause finished product to become the claim of the waste product in full return of goods, large economy and the goodwill losses such as impact delivery, solve look knot quality problems, multiple way is had from technology, it is the most effective for wherein cotton assorting scheme solving, it is very important technical measures that apolegamy carried out preparing process look cotton individually in advance, but obtaining preparing look cotton, just have to pass through the process of manufacture in advance comb and parallel cotton fibers prior to spinning vitta or yarn being carried out to tear fracture and packing.
Current, the production procedure of look cotton spinning cotton mill preparing fiber treatment is: look is cotton---blowing---comb and parallel cotton fibers prior to spinning---combing---between hand haulage's card sliver or yarn to tear tape---manually to strip tearing machine lead send feed to---will tear up sliver and send to be fed to and beat baling press and carry out packing production, labour intensity is very large, production efficiency is low, and cost is high.
Summary of the invention
In order to solve the problem, the invention provides a kind of miniature bar breaking apparatus and the technological process of production is put, tear fracture sliver comprises checks colors the preparing of cotton spun yarn fiber from blowing to comb and parallel cotton fibers prior to spinning or the collective conveyance of combing workshop sliver, artificial constantly concentrating to tear fracture sliver machine leads hello sliver, sliver is pulled apart by disconnected bar machine, again by artificial Ji Dui, feed to baling press, break into the preparing bale of cotton, it is characterized in that: the synchronous operation on carding machine or combing machine of miniature bar breaking apparatus Matching installation, be combined into an associating sliver bulk fibre production machine, outside production output sliver bulk fibre, institute's output sliver bulk fibre is carried by pneumatic line, be received in collection receipts automatically by collection to feed in machine, carry out grabbing cotton feed to, carry at pneumatic line and under breaking into bale of cotton effect, become loose fiber cotton bag,
Miniature bar breaking apparatus 18, is characterized in that: include microkinetic cotton transport centrifugal blower 1, roller mounting 2, roller saddle 3, feeding roller 4, feeding upper leather roller 5, spring-loaded weighting arms device 6, drawing rollers 7, drawing-off roller 8, exports cotton guiding plate 9, and collection receipts lead cotton bucket 10, cotton feeding pipe 11;
Miniature bar breaking apparatus 18 course of work includes yarn that the single card sliver that exported by carding machine or combing machine export and is drawn bar feeding and control roller nip from the low speed that feeding roller 4 and upper leather roller 5 form and feed, through drawing rollers 7 Curved arc control zone, to grip and under high speed tractive at drawing rollers 7 and the jaw of drawing-off roller 8, make the even sliver originally fed, sliver intermittence " structure attenuate destruction " is there is at the middle part that drawing-off grips distance, a thick thin waveform is become again through drawing rollers 7 and drawing-off roller 8 jaw institute output sliver, the flock fragment of catena formula dispersiveness, being scattered in collection receipts through output cotton guiding plate 9 leads in cotton bucket 10, again through the effect of cotton feeding pipe 11 wind-force, because of cotton block self gravitation, volume difference in size impact, the wind speed of different aspects in airduct, section is constantly occurred, and difference in size changes, and then accelerate " the property cracking on the way " of broken little cotton block, perturb at a high speed through cotton transport centrifugal blower 1 blade, impact again, the fine stream of the gas after cotton transport centrifugal blower 1 is exported becomes the gas fibre stream of pure loose fine shape,
Miniature bar breaking apparatus 18 is arranged on the afterbody of carding machine 16 or combing machine 17, may be combined with into the new carded sliver or smart bar to fall apart the fine combination machine produced, tradition carding machine 16 used or combing machine 17 is made to increase the production function of a sliver or the loose little cotton block of fine shape again, this difunctional production equipment is extremely important in look cotton spinning cotton mill, the productive prospecting in very suitable look cotton spinning cotton mill, under normal circumstances, carding machine 16, sliver produced by combing machine 17, when needs production preparing look cotton, can allow carding machine 16, combing machine 17 and the associated working of miniature bar breaking apparatus 18, by carding machine 16, the sliver that combing machine 17 exports draws to be received on miniature bar breaking apparatus 18, and make carding machine 16, it is loose fine that combing machine 17 outwards exports preparing look cotton continuously, defeated hello equipment 12 is received again by follow-up total cotton transport airduct 11 and cotton collecting bin collection, blower fan cotton flow transport 13, the equipment such as two case baling press 14 packings, the loose fine receipts that collected of look cotton are made to break into look fibre bag, the look cotton spun yarn production and application that available is formal,
The technological process of production comprises from blowing 15 to comb and parallel cotton fibers prior to spinning 16 or combing 17 quantity-produced sliver, transport between tear tape by artificial concentrating again, feed to sliver by manually concentrating to lead to send to tear fracture sliver machine incessantly, sliver is pulled apart by disconnected bar machine, by artificial, the sliver torn up is fed into baling press again, break into the preparing bale of cotton, it is characterized in that: at carding machine 16, combing machine 17 installs miniature bar breaking apparatus 18 additional, outside output sliver bulk fibre, fed to machine 12 by the cotton storehouse of annular again, blower fan cotton flow transport 13, two case baling press 14 carries out entire mechanization production, complete the production packing task that preparing is fallen apart fine,---blowing 15---feed to machine 12 by the miniature bar breaking apparatus of comb and parallel cotton fibers prior to spinning 16+ 18---combing+miniature bar breaking apparatus 18---annular cotton storehouse to define a kind of Fully-mechanized technological process of production newly: look cotton, blower fan cotton flow transport 13, two case baling press 14,
Accompanying drawing explanation
Fig. 1: be miniature bar breaking apparatus structural representation.
Fig. 2: be the even sliver state diagram that single comb and parallel cotton fibers prior to spinning or combing machine are produced.
Fig. 3: be that single sliver is through miniature disconnected bar process sliver collapse state figure
Fig. 4: destroyed sliver homogeneous texture by miniature disconnected bar process, then through bulk fibre state diagram that wind-force and fan blade moving destroy again.
Fig. 5: flow sheet is produced in look cotton spinning cotton mill forms excellent solidification Fully-mechanized preparing after installing additional and employing miniature bar breaking apparatus.
Detailed description of the invention:
By legend implementation process and embodiment contribute to understanding the present invention further below.
Fig. 1 is the microkinetic cotton transport centrifugal blower 1 included by miniature bar breaking apparatus 18, roller mounting 2, roller saddle 3, feeding roller 4, feeding upper leather roller 5, spring-loaded weighting arms device 6, drawing rollers 7, drawing-off roller 8, export cotton guiding plate 9, collection receipts lead cotton bucket 10, cotton feeding pipe 11;
Miniature bar breaking apparatus 18 course of work includes yarn that the single card sliver that exported by carding machine or combing machine export and is drawn bar feeding and control roller nip from the low speed that feeding roller 4 and upper leather roller 5 form and feed, through drawing rollers 7 Curved arc control zone, to grip and under high speed tractive at drawing rollers 7 and the jaw of drawing-off roller 8, make the even sliver originally fed, sliver intermittence " structure attenuate destruction " is there is at the middle part that drawing-off grips distance, a thick thin waveform is become again through drawing rollers 7 and drawing-off roller 8 jaw institute output sliver, the flock fragment of catena formula dispersiveness, being scattered in collection receipts through output cotton guiding plate 9 leads in cotton bucket 10, again through the effect of cotton feeding pipe 11 wind-force, because of cotton block self gravitation, volume difference in size impact, the wind speed of different aspects in airduct, section is constantly occurred, and difference in size changes, and then accelerate " the property cracking on the way " of broken little cotton block, perturb at a high speed through cotton transport centrifugal blower 1 blade, impact again, the fine stream of the gas after cotton transport centrifugal blower 1 is exported becomes the gas fibre stream of pure loose fine shape,
Fig. 2 is that carding machine or combing machine export even sliver aspect graph, and bar is dry obviously very even, has certain obvolvent tension force, have certain resistance to tractive intensity between fiber.
Fig. 3 by miniature disconnected bar process make sliver destructurized after state diagram, bar is dry becomes very uneven, sliver loses obvolvent tension force substantially, without any resistance to tractive intensity.
Fig. 4 be sliver by miniature bar breaking apparatus process, again by pipeline wind-force carry out " property cracking on the way ", again destroyed again by fan blade after state diagram, do not see into crumby cotton completely, entirely become loose fine shape.
Embodiment one:
Fig. 5 be look cotton spinning cotton mill install additional employ miniature bar breaking apparatus after form the Fully-mechanized preparing flow sheet of excellent solidification, as can be seen from flow chart: because carding machine or combing machine have installed miniature bar breaking apparatus additional, by the contact of wind-force and blower fan cotton flow transport 13, make cotton cleaning process 15 like a cork, carding machine 16, combing machine 17 and the cotton storehouse of annular are fed and are contacted production line to the bar automation that permeates of machine 12, two case baling press 14, labour intensity declines greatly, and production efficiency improves greatly.
Claims (5)
1. a miniature bar breaking apparatus and flow and method, tear fracture sliver comprises checks colors the preparing of cotton spun yarn fiber from blowing to comb and parallel cotton fibers prior to spinning or the collective conveyance of combing workshop sliver, artificial constantly concentrating to tear fracture sliver machine leads hello sliver, sliver is pulled apart by disconnected bar machine, again by artificial Ji Dui, feed to baling press, break into the preparing bale of cotton, it is characterized in that: the synchronous operation on carding machine or combing machine of miniature bar breaking apparatus Matching installation, be combined into an associating sliver bulk fibre production machine, outside production output sliver bulk fibre, institute's output sliver bulk fibre is carried by pneumatic line, be received in collection receipts automatically by collection to feed in machine, carry out grabbing cotton feed to, carry at pneumatic line and under breaking into bale of cotton effect, become loose fiber cotton bag,
Flow process comprises the blowing of look cotton spun yarn fiber preparing, comb and parallel cotton fibers prior to spinning, combing, tear fracture sliver, packing process, it is characterized in that: on carding machine, combing machine, install miniature bar breaking apparatus additional, outside output sliver bulk fibre, then by bulk fibre automatically collect receive feed complete packing task to machine, baling press.
2. the miniature bar breaking apparatus 18 according to right 1, it is characterized in that: include microkinetic cotton transport centrifugal blower 1, roller mounting 2, roller saddle 3, feeding roller 4, feeding upper leather roller 5, spring-loaded weighting arms device 6, drawing rollers 7, drawing-off roller 8, export cotton guiding plate 9, collection receipts lead cotton bucket 10, cotton feeding pipe 11.
3. the production process of the look cotton spun yarn miniature bar breaking apparatus tear fracture sliver according to right 1, it is characterized in that: include yarn that the single card sliver that exported by carding machine or combing machine export and drawn bar feeding and control roller nip from the low speed that feeding roller 4 and upper leather roller 5 form and feed, through drawing rollers 7 Curved arc control zone, to grip and under high speed tractive at drawing rollers 7 and the jaw of drawing-off roller 8, make the even sliver originally fed, sliver intermittence " structure attenuate destruction " is there is at the middle part that drawing-off grips distance, a thick thin waveform is outwards exported again through drawing rollers 7 and drawing-off roller 8 jaw, the flock fragment of catena formula dispersiveness, be scattered in collection receipts through output cotton guiding plate 9 to lead in cotton bucket 10.
4. the look cotton spun yarn fiber preparing technological process according to right 1, it is characterized in that, include the blowing 15 of look cotton spun yarn fiber preparing, comb and parallel cotton fibers prior to spinning 16, combing 17, miniature bar breaking apparatus 18, annular cotton storehouse is fed to machine 12, blower fan cotton flow transport 13, two case baling press 14.
5. the production of the pre-card sliver of look cotton spun yarn according to right 1 adopts the packing process flow process of miniature bar breaking apparatus processing, it is characterized in that: form production line balance by blowing 15, comb and parallel cotton fibers prior to spinning 16, combing 17, miniature bar breaking apparatus 18 and blower fan cotton flow transport 13, the dispersed cotton fiber of operation output backward, after the cotton storehouse of annular is fed and to be completed collection receipts task to machine 12, automatic capturing is fed and is given, through the conveying of blower fan cotton flow transport 13, by two case baling press 14 to its packing, define a kind of look cotton spun yarn fiber preparing technological process of Fully-mechanized production.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510197475.9A CN104775198B (en) | 2015-04-24 | 2015-04-24 | A kind of miniature broken strip technological process |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510197475.9A CN104775198B (en) | 2015-04-24 | 2015-04-24 | A kind of miniature broken strip technological process |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104775198A true CN104775198A (en) | 2015-07-15 |
| CN104775198B CN104775198B (en) | 2017-06-09 |
Family
ID=53616952
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510197475.9A Active CN104775198B (en) | 2015-04-24 | 2015-04-24 | A kind of miniature broken strip technological process |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN104775198B (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107012514A (en) * | 2017-04-25 | 2017-08-04 | 山东岱银纺织集团股份有限公司 | A kind of fine rinsing equipment of long fiber crops point of Chinese fiber crops and production method |
| CN110670181A (en) * | 2019-09-23 | 2020-01-10 | 经纬智能纺织机械有限公司 | Automatic sliver breaking device of combing machine |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3924297A (en) * | 1969-03-24 | 1975-12-09 | Deering Milliken Res Corp | Drafting apparatus |
| DE19530715A1 (en) * | 1995-08-21 | 1997-02-27 | Chemnitzer Spinnereimaschinen | Processing of fibre waste for spinning |
| KR200453960Y1 (en) * | 2010-10-20 | 2011-06-09 | 노성식 | Fiber Processing Equipment Using Laser |
| CN202139476U (en) * | 2011-06-23 | 2012-02-08 | 上海荷叶纺织有限公司 | Strip tearing machine |
| JP2012036554A (en) * | 2010-08-11 | 2012-02-23 | Rieter Ingolstadt Gmbh | Draft system for textile machine and method for operating the same |
| CN204111975U (en) * | 2014-09-30 | 2015-01-21 | 山东联润新材料科技有限公司 | There is the drawing frame of tear tape function |
-
2015
- 2015-04-24 CN CN201510197475.9A patent/CN104775198B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3924297A (en) * | 1969-03-24 | 1975-12-09 | Deering Milliken Res Corp | Drafting apparatus |
| DE19530715A1 (en) * | 1995-08-21 | 1997-02-27 | Chemnitzer Spinnereimaschinen | Processing of fibre waste for spinning |
| JP2012036554A (en) * | 2010-08-11 | 2012-02-23 | Rieter Ingolstadt Gmbh | Draft system for textile machine and method for operating the same |
| KR200453960Y1 (en) * | 2010-10-20 | 2011-06-09 | 노성식 | Fiber Processing Equipment Using Laser |
| CN202139476U (en) * | 2011-06-23 | 2012-02-08 | 上海荷叶纺织有限公司 | Strip tearing machine |
| CN204111975U (en) * | 2014-09-30 | 2015-01-21 | 山东联润新材料科技有限公司 | There is the drawing frame of tear tape function |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107012514A (en) * | 2017-04-25 | 2017-08-04 | 山东岱银纺织集团股份有限公司 | A kind of fine rinsing equipment of long fiber crops point of Chinese fiber crops and production method |
| CN110670181A (en) * | 2019-09-23 | 2020-01-10 | 经纬智能纺织机械有限公司 | Automatic sliver breaking device of combing machine |
Also Published As
| Publication number | Publication date |
|---|---|
| CN104775198B (en) | 2017-06-09 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN105624840B (en) | The carding method and carding machine of a kind of cashmere fiber | |
| CN103074737A (en) | Manufacturing methods and devices of cotton fiber net and multilayer non-woven material | |
| CN105155054B (en) | The rotor spinning method and device of three-level combing roller | |
| CN104260175B (en) | Equipment for making bamboo wood into bamboo filaments | |
| CN205205306U (en) | Efficient opener | |
| CN107557917B (en) | Combined carding spinning equipment and spinning method | |
| CN203846163U (en) | Equipment of producing regenerated spinnable fiber from waste and old clothes made of mixed material | |
| CN109763229A (en) | It is electromagnetically shielded the production method of yarn | |
| CN105755582A (en) | Stainless steel fiber stretch breaker | |
| CN104775198A (en) | Miniature strip cutting device and flow process method | |
| CN201399822Y (en) | Bamboo fiber opening and separating device | |
| CN110004548A (en) | It is knitted the production method of mixed yarn | |
| CN104593920B (en) | A kind of cotton cuts off the method producing ramie combed yarn | |
| CN204570114U (en) | A kind of novel to cotton scutching cotton equipment | |
| CN204676194U (en) | A kind of bi-directional segmented feeding automatic sisal hemp scraper | |
| CN207525395U (en) | Carding machine | |
| CN207775409U (en) | A kind of Novel carding machine | |
| CN203890541U (en) | Spinning device | |
| CN205133849U (en) | Tertiary high -efficient high yield rotor spinning spinning device who divides roller | |
| CN103952804A (en) | Technology for processing textile wastes into regenerated cotton | |
| CN203834078U (en) | Dust cage type carding device | |
| CN107299421A (en) | A kind of novel and multifunctional bamboo fibre silk-dressing machine | |
| CN107956003B (en) | Pneumatic horn mouth head-growing device of carding machine | |
| CN201857459U (en) | Opening machine for roving head | |
| CN203890553U (en) | Drawing frame |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| EXSB | Decision made by sipo to initiate substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20191205 Address after: 221000 No.9 Xingye Road, Lingang Industrial Park, Pizhou City, Xuzhou City, Jiangsu Province Patentee after: Jiangsu Sanzhou Machinery Technology Co., Ltd Address before: Red Garden District of Liuzhou city the Guangxi Zhuang Autonomous Region 545005 Patentee before: Li Xiandeng |
|
| TR01 | Transfer of patent right |