CN105755582A - Stainless steel fiber stretch breaker - Google Patents
Stainless steel fiber stretch breaker Download PDFInfo
- Publication number
- CN105755582A CN105755582A CN201610303292.5A CN201610303292A CN105755582A CN 105755582 A CN105755582 A CN 105755582A CN 201610303292 A CN201610303292 A CN 201610303292A CN 105755582 A CN105755582 A CN 105755582A
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- China
- Prior art keywords
- stainless steel
- stretch
- bottom roll
- ensure
- pressing mechanism
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01G—PRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
- D01G1/00—Severing continuous filaments or long fibres, e.g. stapling
- D01G1/02—Severing continuous filaments or long fibres, e.g. stapling to form staple fibres not delivered in strand form
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Yarns And Mechanical Finishing Of Yarns Or Ropes (AREA)
Abstract
The invention provides a stainless steel fiber stretch breaker which comprises a main transmission mechanism (3), a suction cleaning mechanism (4), a pre-introduction stress feeding mechanism (5), a stretch pressing mechanism (6), a fiber bundling mechanism (7) and a coiler outputting mechanism (8). Compared with the prior art, the stainless steel fiber stretch breaker has the advantages that 1, a lower toothless roller is adopted to ensure that the stainless steel fiber surface is not damaged and the production of micro-fibers is also reduced; 2, a scraping and suction cleaning mode is adopted to ensure the reliable cleaning and avoid sudden flocculation; 3, a main stretch-breaking region employs a servo motor for transmission, so as to achieve the differential-free fine-tuning of a stretch ratio in the main stretch-breaking region and ensure the accuracy of the stretch ratio; 4, prestress feeding is adopted to ensure that the fed stainless steel fibers maintain a reasonable tension force, so as to ensure that the fiber length irregularity after stretch-breaking meets the design requirements; 5, a man-machine interface and a programmable logic controller are adopted, so as to achieve the automatic operation of a whole machine, reduce labor costs and increase the production efficiency of equipment.
Description
Technical field
The present invention relates to the use of roller stretch-broken top and stainless steel fibre length is stretch-broken to the stainless steel fibre break machine of specific length, belong to textile machine technology (new material) field.
Background technology
Along with the progress of modern technologies, stainless steel fibre new technology can produce the diameter endless tow fiber less than 30 microns for novel spinning field, as made antistatic clothes, high pressure resistant clothes etc., also utilizes stainless steel fibre to pass through to sinter filtration Web materials into simultaneously.But owing to stainless steel fibre is long bundle, general technology is the length utilizing Cotton Drawing Frame or break of CFRP machine to be stretch-broken to required 40-90 millimeter, owing to the fragility of stainless steel fibre and band tooth roller are when pressure is bigger, substantial amounts of micro-short fibre can be produced, not only the surface of fiber can be created damage, have impact on the intensity of stainless steel fibre, and operation increase the loss of fiber itself after micro-short fine impact can be produced.Not having air draught cleaning device, happening occasionally around roller phenomenon greatly have impact on production efficiency and constrains production range simultaneously.
Summary of the invention
The goal of the invention of the present invention is the shortcoming overcoming prior art, it is provided that a kind of stainless steel fibre break machine.
The stainless steel fibre break machine of the present invention, the collection of filaments mechanism (7) being connected with drawing-off pressing mechanism (6) including the drawing-off pressing mechanism (6) drawing stress intake mechanism (5) in advance with drawing stress intake mechanism (5) in advance and be connected, the main drive gear (3) being located at drawing-off pressing mechanism (6) lower section and air draught cleaning mechanism (4) and circle bar output mechanism (8) being connected with collection of filaments mechanism (7)；
Described main drive gear (3) includes the driving pulley A(31 that servomotor (33) is connected with servomotor (33)) and by conveyer belt and driving pulley A(31) the driven pulley A(32 that is connected)；
Described air draught cleaning mechanism (4) includes the collection flexible pipe (43) that induced-draught electric motor (41) is connected with induced-draught electric motor (41), also includes lower cleaning rossing (42)；
The described stress intake mechanism (5) that draws in advance includes driving pulley B(51), conveyer belt (53), by conveyer belt (53) and driving pulley B(51) the driven pulley B(52 that is connected)；
Described drawing-off pressing mechanism (6) includes bottom roll (62), is located at the top roller (61) of bottom roll (62) top, is connected in the pressurized cylinder (63) of top roller (61) top；Lower cleaning rossing (42) in described air draught cleaning mechanism (4) is located on bottom roll (62) exterior arc surface；The mouth of pipe of the described collection flexible pipe (43) in air draught cleaning mechanism (4) is in bottom roll (62) lower section；Described bottom roll (62) is anodontia roller；
Described collection of filaments mechanism (7) includes boundling pressure roller A (72) and the boundling pressure roller B(73 that buncher (71) is connected with buncher (71)), described boundling pressure roller A(72) for driven rotation.
Described main drive gear (3) is connected with program controller (2), described program controller (2) is connected with man machine interface (1).
Described drawing-off pressing mechanism (6) has 4 groups, and two groups therein form main crush cutting district (64), and it is anterior that described main crush cutting district (64) is positioned at drawing-off pressing mechanism (6).
Present invention advantage compared with prior art is:
1. adopt anodontia bottom roll, it is ensured that stainless steel fibre surface will not produce damage, decreases the generation of microfibre simultaneously, the loss of stainless steel fibre is reduced to less than 0.5% from original 5%-6%.
2. adopt rossing to add air draught cleaning mode, just protected cleaning reliably, stop sudden group wadding.And below bottom roll, increase inlet scoop, the microgranule in original fiber is siphoned away, it is ensured that stainless steel fibre rationally efficiently utilizes in finishing operations.
3. main crush cutting district adopts servo motor transmission, it is achieved that main crush cutting district draw ratio is without differential fine setting, it is ensured that the accuracy of main crush cutting district draw ratio.
4. adopt and draw stress feeding in advance, it is ensured that the stainless steel fibre of feeding keeps rational tension force, thus ensureing that the Fiber Length Irregularity after breaking reaches designing requirement.
5. adopt man machine interface and program controller to control, it is achieved that complete machine runs automatization, has saved cost of labor and has improve the production efficiency of equipment.
Accompanying drawing explanation
In order to make present disclosure be more likely to be clearly understood, below according to specific embodiment and in conjunction with accompanying drawing, the present invention is further detailed explanation.
Fig. 1 is the stainless steel fibre break machine schematic diagram of the present invention.
Wherein, 1 is man machine interface, 2 is program controller, 3 is main drive gear, 31 is driving pulley A, 32 is driven pulley A, 33 is servomotor, 4 is air draught cleaning mechanism, 41 is induced-draught electric motor, 42 is lower cleaning rossing, 43 for collecting flexible pipe, 5 for drawing stress intake mechanism in advance, 51 is driving pulley B, 52 is driven pulley B, 53 is conveyer belt, 6 is drawing-off pressing mechanism, 61 is top roller, 62 is bottom roll, 63 is pressurized cylinder, 64 is main crush cutting district, 7 is collection of filaments mechanism, 71 bunchers, 72 is boundling pressure roller A, 73 is boundling pressure roller B, 8 is circle bar output mechanism.
Detailed description of the invention
Program controller in the present invention is purchased from Delta.
As shown in Figure 1, the stainless steel fibre break machine of the present invention, the collection of filaments mechanism (7) being connected with drawing-off pressing mechanism (6) including the drawing-off pressing mechanism (6) drawing stress intake mechanism (5) in advance with drawing stress intake mechanism (5) in advance and be connected, the main drive gear (3) being located at drawing-off pressing mechanism (6) lower section and air draught cleaning mechanism (4) and circle bar output mechanism (8) being connected with collection of filaments mechanism (7)；
Described main drive gear (3) includes the driving pulley A(31 that servomotor (33) is connected with servomotor (33)) and by conveyer belt and driving pulley A(31) the driven pulley A(32 that is connected)；
Described air draught cleaning mechanism (4) includes the collection flexible pipe (43) that induced-draught electric motor (41) is connected with induced-draught electric motor (41), also includes lower cleaning rossing (42)；
The described stress intake mechanism (5) that draws in advance includes driving pulley B(51), conveyer belt (53), by conveyer belt (53) and driving pulley B(51) the driven pulley B(52 that is connected)；
Described drawing-off pressing mechanism (6) includes bottom roll (62), is located at the top roller (61) of bottom roll (62) top, is connected in the pressurized cylinder (63) of top roller (61) top；Lower cleaning rossing (42) in described air draught cleaning mechanism (4) is located on bottom roll (62) exterior arc surface；The mouth of pipe of the described collection flexible pipe (43) in air draught cleaning mechanism (4) is in bottom roll (62) lower section；Described bottom roll (62) is anodontia roller；Described drawing-off pressing mechanism (6) has 4 groups, and two groups therein form main crush cutting district (64), and it is anterior that described main crush cutting district (64) is positioned at drawing-off pressing mechanism (6).
Described collection of filaments mechanism (7) includes boundling pressure roller A (72) and the boundling pressure roller B(73 that buncher (71) is connected with buncher (71)), described boundling pressure roller A(72) for driven rotation.
Described main drive gear (3) is connected with program controller (2), described program controller (2) is connected with man machine interface (1).
Claims (3)
1. stainless steel fibre break machine, it is characterized in that, the collection of filaments mechanism (7) being connected with drawing-off pressing mechanism (6) including the drawing-off pressing mechanism (6) drawing stress intake mechanism (5) in advance with drawing stress intake mechanism (5) in advance and be connected, the main drive gear (3) being located at drawing-off pressing mechanism (6) lower section and air draught cleaning mechanism (4) and circle bar output mechanism (8) being connected with collection of filaments mechanism (7)；
Described main drive gear (3) includes the driving pulley A(31 that servomotor (33) is connected with servomotor (33)) and by conveyer belt and driving pulley A(31) the driven pulley A(32 that is connected)；
Described air draught cleaning mechanism (4) includes the collection flexible pipe (43) that induced-draught electric motor (41) is connected with induced-draught electric motor (41), also includes lower cleaning rossing (42)；
The described stress intake mechanism (5) that draws in advance includes driving pulley B(51), conveyer belt (53), by conveyer belt (53) and driving pulley B(51) the driven pulley B(52 that is connected)；
Described drawing-off pressing mechanism (6) includes bottom roll (62), is located at the top roller (61) of bottom roll (62) top, is connected in the pressurized cylinder (63) of top roller (61) top；Lower cleaning rossing (42) in described air draught cleaning mechanism (4) is located on bottom roll (62) exterior arc surface；The mouth of pipe of the described collection flexible pipe (43) in air draught cleaning mechanism (4) is in bottom roll (62) lower section；Described bottom roll (62) is anodontia roller；
Described collection of filaments mechanism (7) includes boundling pressure roller A (72) and the boundling pressure roller B(73 that buncher (71) is connected with buncher (71)), described boundling pressure roller A(72) for driven rotation.
2. stainless steel fibre break machine according to claim 1, it is characterised in that be connected with program controller (2) on described main drive gear (3), described program controller (2) is connected with man machine interface (1).
3. stainless steel fibre break machine according to claim 1, it is characterised in that described drawing-off pressing mechanism (6) has 4 groups, two groups therein form main crush cutting district (64), and it is anterior that described main crush cutting district (64) is positioned at drawing-off pressing mechanism (6).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610303292.5A CN105755582B (en) | 2016-05-10 | 2016-05-10 | Stainless steel fibre break machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610303292.5A CN105755582B (en) | 2016-05-10 | 2016-05-10 | Stainless steel fibre break machine |
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| CN105755582A true CN105755582A (en) | 2016-07-13 |
| CN105755582B CN105755582B (en) | 2017-11-07 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201610303292.5A Active CN105755582B (en) | 2016-05-10 | 2016-05-10 | Stainless steel fibre break machine |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107090661A (en) * | 2017-05-22 | 2017-08-25 | 海安国洋机械科技有限公司 | The crush cutting of Self-spraying metallic fiber spreads felt machine |
| CN109023595A (en) * | 2018-10-12 | 2018-12-18 | 南通醋酸纤维有限公司 | Acetate fiber disconnecting device and acetate fiber produce cutting-off method |
| CN109423705A (en) * | 2017-08-30 | 2019-03-05 | 海安国洋机械科技有限公司 | A kind of acetate fiber breaking device and production method |
| CN110592731A (en) * | 2019-09-04 | 2019-12-20 | 海安国洋机械科技有限公司 | Flame-retardant acrylic fiber stretch-breaking device |
| CN115418756A (en) * | 2022-09-26 | 2022-12-02 | 江苏中淮纺织新材料有限公司 | Silk bundle stretch breaking machine for textile processing |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH03161526A (en) * | 1989-11-13 | 1991-07-11 | Hara Shiyokuki Seisakusho:Kk | Apparatus for drafting in spinning frame |
| CN2275100Y (en) * | 1996-10-11 | 1998-02-25 | 北京市国防军需科技开发部 | Draft-cutting and mixing device for metal fiber tow |
| CN1644773A (en) * | 2005-01-22 | 2005-07-27 | 江苏省纺织研究所有限公司 | Method and apparatus for cutting stainless steel fibre bundle |
| CN202214488U (en) * | 2011-08-15 | 2012-05-09 | 海安纺织机械有限公司 | Granulose-free circular arc type helical-tooth roller |
| CN205711090U (en) * | 2016-05-10 | 2016-11-23 | 海安国洋机械科技有限公司 | Stainless steel fibre break machine |
-
2016
- 2016-05-10 CN CN201610303292.5A patent/CN105755582B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH03161526A (en) * | 1989-11-13 | 1991-07-11 | Hara Shiyokuki Seisakusho:Kk | Apparatus for drafting in spinning frame |
| CN2275100Y (en) * | 1996-10-11 | 1998-02-25 | 北京市国防军需科技开发部 | Draft-cutting and mixing device for metal fiber tow |
| CN1644773A (en) * | 2005-01-22 | 2005-07-27 | 江苏省纺织研究所有限公司 | Method and apparatus for cutting stainless steel fibre bundle |
| CN202214488U (en) * | 2011-08-15 | 2012-05-09 | 海安纺织机械有限公司 | Granulose-free circular arc type helical-tooth roller |
| CN205711090U (en) * | 2016-05-10 | 2016-11-23 | 海安国洋机械科技有限公司 | Stainless steel fibre break machine |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107090661A (en) * | 2017-05-22 | 2017-08-25 | 海安国洋机械科技有限公司 | The crush cutting of Self-spraying metallic fiber spreads felt machine |
| CN109423705A (en) * | 2017-08-30 | 2019-03-05 | 海安国洋机械科技有限公司 | A kind of acetate fiber breaking device and production method |
| CN109423705B (en) * | 2017-08-30 | 2023-12-15 | 海安国洋机械科技有限公司 | Acetate fiber stretch-breaking device and production method |
| CN109023595A (en) * | 2018-10-12 | 2018-12-18 | 南通醋酸纤维有限公司 | Acetate fiber disconnecting device and acetate fiber produce cutting-off method |
| CN109023595B (en) * | 2018-10-12 | 2024-04-19 | 南通醋酸纤维有限公司 | Acetate fiber cutting device and acetate fiber production cutting method |
| CN110592731A (en) * | 2019-09-04 | 2019-12-20 | 海安国洋机械科技有限公司 | Flame-retardant acrylic fiber stretch-breaking device |
| CN115418756A (en) * | 2022-09-26 | 2022-12-02 | 江苏中淮纺织新材料有限公司 | Silk bundle stretch breaking machine for textile processing |
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| CN105755582B (en) | 2017-11-07 |
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Address after: West Industrial Park, east of the town of Haian County of Jiangsu Province, Nantong City, 226600 Applicant after: Haian Guoyang Machinery Technology Co. Ltd. Address before: West Industrial Park, east of the town of Haian County of Jiangsu Province, Nantong City, 226600 Applicant before: HAIAN GUOYANG MACHINERY CO., LTD. |
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