Motorbus front windshield continuous bending furnace
Technical field
The present invention relates to a kind of hot bending furnace apparatus, and in particular to a kind of motorbus front windshield continuous bending furnace.
Background technology
Current motorbus front windshield hot bending furnace apparatus is annealed into single chamber, three Room and four Room hot briquettings, cooling
Main, the equipment has that consumption electric energy is big, manual labor's intensity is high, the low economic problems of production efficiency, at the same also exist glass into
Unstable, the technical bottleneck such as the easy rake angle of glass, light distortion, glass are easily broken off, revealed is incubated after type.
Need to do horizontal and vertical operation for the glass car of the circulating continuous bending furnace in ground, but the wheel of glass car
Be fixed unidirectional operation want change glass car traffic direction be accomplished by glass car being sent on a rotating disk, rotated 90
Angle is further continued for operation.Glass car will do a circulation, must need four rotating disks.Such rotating disk stability is poor, gap mistake
Greatly, maintenance capacity increase.Influence the quality and production efficiency of product.
At present, the glass car of continuous bending furnace both domestic and external generally uses heat preserving type housing-case car, and it has the disadvantage due to glass
The surrounding of car has 800 millimeters of high housing-cases so that load or unloading glass is pretty troublesome.Glass is easy to during glass sintering
Rupture, produces substantial amounts of defect ware, adds production cost.
The problem of whole existing hot bending furnace system has many, applicant by integrally-built new design,
So that it has new breakthrough on existing bending furnace.
The content of the invention
The purpose of the present invention be for above-mentioned problem and shortage there is provided a kind of reasonable in design, it is stable,
Production equipment automaticity is high, handling glass is convenient, the high motorbus front windshield continuous bending furnace of product quality.
To reach above-mentioned purpose, adopted the technical scheme that:
A kind of motorbus front windshield continuous bending furnace, described continuous bending furnace is in the rectangular ring of circulation, its
Including multiple cooling chamber units being arranged in parallel in the heating chamber unit arranged laterally side by side, multiple and heating chamber unit, set
Heating chamber unit and cooling chamber unit two ends upper piece ferry-boat unit and ferry-boat channel unit, glass car and automatically control and be
System, described heating chamber unit and cooling chamber unit includes support post, the entablature being arranged at the top of support post, set
Sill and the cross slide way that is arranged on sill in support post bottom, the entablature of described heating chamber unit
Bottom is provided with heater box, and described upper piece ferry-boat unit includes support post, is arranged on support with ferry-boat channel unit
Entablature at the top of column, the ferry-boat transport that longitudinal rail between support columns is set and is arranged on longitudinal rail
Ferry-boat transport vehicle top on car, the longitudinal rail is provided with and the contour concordant cross slide way of cross slide way, described glass
Car matching is placed on cross track, and completes commutation, the transverse rails on described ferry-boat transport vehicle top by transport vehicle of ferrying
Tractor is additionally provided with road, tractor promotes glass car to advance.
Described ferry-boat transport vehicle include ferry-boat vehicle frame, be arranged on ferry-boat frame downward matched with longitudinal rail wheel,
The driving drive mechanism that vertically moves of ferry-boat vehicle frame and the cross slide way for being arranged on ferry-boat vehicle frame top, described driving machine
Structure includes being arranged on power transmission shaft, the driven sprocket that is arranged on power transmission shaft and the frequency conversion of frame downward of ferrying by bearing block
Motor, decelerator and drive sprocket, the wheel of wherein two described ferry-boat transport vehicles are fixedly installed on the two ends of the power transmission shaft.
Cross slide way both sides on described ferry-boat transport vehicle are additionally provided with two parallel horizontal tooth bars, described tractor
Including traction vehicle frame, be arranged on traction bottom of frame with ferry transport vehicle on cross slide way match wheel, be arranged on traction
Gear and the driven sprocket coaxially connected with gear and the driving machine of drive sprocket that vehicle frame both sides are matched with horizontal tooth bar
Structure, described drive mechanism includes the power transmission shaft, the variable-frequency motor of driving drive axis and deceleration being arranged on traction vehicle frame
Device and the drive sprocket for being arranged on power transmission shaft two ends, described drive sprocket and the drive connection of driven sprocket Corresponding matching.
Described glass car includes glass vehicle carriage, glass box body, is arranged on glass car bottom of frame and cross slide way
The wheel of matching and the front windshield hanging apparatus being arranged on glass vehicle carriage, described front windshield lifting dress
Put including be arranged on glass vehicle carriage windshield mould, be arranged on windshield mould both sides be used for load and unload windshield
Pallet and the electronic Aerial Work LT that moves up and down of driving pallet, described windshield mould and glass vehicle carriage it
Between fixed by strut support, described windshield mould both sides are additionally provided with the push rod lifted by push rod motor control,
The height of push rod falls with the rise of the sintering temperature of windshield.
Described glass box body activity is placed on glass vehicle carriage, on the entablature of described upper piece ferry-boat unit also
Be provided with the lifting device for lifting by crane glass box body, described lifting device include by bearing block be arranged on upper piece ferry
Power transmission shaft, the motor of driving drive axis and decelerator, the drive for being arranged on power transmission shaft two ends on the entablature of unit
Movable sprocket, the chain being arranged on sprocket wheel, the hoisting frame for being arranged on chain ends and be arranged on hoisting frame bottom and glass car
The hook of casing matching mounting.
Described glass car bottom of frame is provided with the power supply terminal row one of driving front windshield hanging apparatus, described
Each heating chamber unit bottom is provided with the power supply terminal row two of Corresponding matching, and power supply terminal arranges two bottoms and is provided with pushing tow
Cylinder, for control power supply terminal arrange one and power supply terminal row two switch on and off, described glass vehicle carriage rear and front end
Anticollision pushing tow collision block is fixedly installed, described anticollision pushing tow collision block is bump rubber.
Described heater box is in bottom is open, top and trench structure that surrounding is seal case, it include heating compartment,
The thermal insulation cotton layer being arranged on cabinet wall face, a series of lifting hole(eyelet) for being opened in heating chamber casing top, matching hanging
Conducting rod and heater strip in lifting hole(eyelet), described heating chamber casing top are provided with hanger, and hanger is upper with heating chamber unit
Lifting cylinder is connected between crossbeam.
Matching is correspondingly arranged on a table glass car, and each glass in each described heating chamber unit and cooling chamber unit
Glass car is end to end, wherein a ferry-boat transport vehicle is provided with a glass car.
Described glass car is provided with the form that multiple height are not waited.
Using above-mentioned technical proposal, acquired beneficial effect is:
1. reasonable in design of the present invention, it integrally uses rectangle loop structure, for the deflecting problem in loop structure,
Using ferry-boat transport vehicle and tractor matched, its can not only steadily safety carry out deflecting movement, while tractor
It is the power of the operation of whole system, total is reasonable in design, convenient operation and control;
2. glass car of the invention uses structure design, and it is designed by split-type structural, can be reached easy to loading and unloading
Purpose, by mould, pallet, push rod be designed to be effectively ensured front windshield deposit stable safety and sintering process
In glass deformation stability, it is to avoid the situation of glass rupture, substantially increase the quality and performance of product;
3. heating chamber of the invention is coordinated using lifting structure with glass car, can reach it is independent, sealedly heat space,
Damage of the thermal source to the equipment around it is avoided, and has effectively saved heat energy, the utilization rate of heat energy is improved;
4. overall construction design of the present invention, can constitute a synchronous operation, stable, automatic and mechanical degree height
Hot bending furnace system, from load, sintering, cooling, discharging whole process synchronously carry out, progressively passage complete, it is ensured that entirely set
The stability of standby operation, for the structure design of glass car, it can substantially increase the quality of product.
Brief description of the drawings
Fig. 1 is the structural representation of the bending furnace of the present invention.
Fig. 2 is the structural representation of heating chamber unit.
Fig. 3 is Fig. 2 left view structural representation.
Fig. 4 is the structural representation of cooling chamber unit.
Fig. 5 is Fig. 4 left view structural representation.
Fig. 6 for upper piece ferry-boat unit structural representation.
Fig. 7 is Fig. 6 left view structural representation.
Fig. 8 is Fig. 6 overlooking the structure diagram.
Fig. 9 is the structural representation of ferry-boat channel unit.
Figure 10 is Fig. 9 left view structural representation.
Figure 11 is the structural representation of ferry-boat transport vehicle.
Figure 12 is Figure 11 present invention looks up structural representation.
Figure 13 is the structural representation of tractor.
Figure 14 is Figure 13 left view structural representation.
Figure 15 is ferry-boat transport vehicle and tractor mating structure schematic diagram.
Figure 16 is the structural representation of glass car.
Figure 17 is Figure 16 overlooking the structure diagram.
Figure 18 is the structural representation of windshield hanging apparatus.
Figure 19 is 18 left view structural representation.
Figure 20 is the operating procedure structural representation of hanging apparatus.
Figure 21 is the structural representation of heater box.
Figure 22 for Figure 21 A-A to structural representation.
Figure 23 is Figure 21 B-B direction structural representation.
Sequence number in figure:1 be heating chamber unit, 2 be cooling chamber unit, 3 be upper piece ferry-boat unit, 4 be ferry-boat channel unit,
5 be automatic control system, 6 be glass car, 7 be support post, 8 be entablature, 9 be sill, 10 be cross slide way, 11 for plus
Hot tank, 12 be longitudinal rail, 13 be ferry-boat transport vehicle, 14 be tractor, 15 be ferry-boat vehicle frame, 16 be wheel, 17 be power transmission shaft,
18 it is driven sprocket, 19 be decelerator, 20 be drive sprocket, 21 be horizontal tooth bar, 22 be traction vehicle frame, 23 be gear, 24 is
Glass vehicle carriage, 25 be glass box body, 26 be windshield mould, 27 be pallet, 28 be electronic Aerial Work LT, 29 be
Pole, 30 be push rod, 31 be drive sprocket, 32 be chain, 33 be hoisting frame, 34 be hook, 35 be that power supply terminal row one, 36 is
Power supply terminal row two, 37 is pushing tow cylinder, 38 is bump rubber, 39 is heating compartment, 40 is thermal insulation cotton layer, 41 to lead
Electric pole, 42 be lifting hole(eyelet), 43 be heater strip, 44 be lifting cylinder, 45 be hanger, 46 be form, 47 be front windshield.
Embodiment
The embodiment of the present invention is elaborated below in conjunction with accompanying drawing.
The function of being played that sequence number identical is represented in figure is identical with meaning.
Referring to Fig. 1-Figure 23, a kind of motorbus front windshield continuous bending furnace of the invention, described continuous bending furnace
In the rectangular ring of circulation, it includes 5 in the heating chamber unit 1 arranged laterally side by side, 5 with heating the parallel cloth of chamber unit 1
The cooling chamber unit 2 put, upper piece ferry-boat unit 3 and the ferry-boat passage list for being arranged on heating chamber unit 1 and cooling chamber unit 2 two ends
Matching is correspondingly arranged in member 4, glass car 6 and automatic control system 5, each described heating chamber unit and cooling chamber unit
One table glass car, and each glass car is end to end, wherein a ferry-boat transport vehicle 13 is provided with a glass car 6.
Described heating chamber unit 1 and cooling chamber unit 2 includes support post 7, is arranged on the upper of the top of support post 7
Crossbeam 8, the sill 9 for being arranged on the bottom of support post 7 and the cross slide way 10 being arranged on sill 9, described heating
The bottom of entablature 8 of chamber unit 1 is provided with heater box 11, and described upper piece ferry-boat unit 3 includes with ferry-boat channel unit 4
Support post 7, the entablature 8 for being arranged on the top of support post 7, longitudinal rail 12, the Yi Jishe being arranged between support post 7
The top of ferry-boat transport vehicle 13 put on the ferry-boat transport vehicle 13 on longitudinal rail 12, the longitudinal rail 12 is provided with and heating chamber
Unit 1 and the contour concordant cross slide way 10 of cross slide way 10 on cooling chamber unit 2, the described matching of glass car 6 are placed on
10 on cross track, and completed by transport vehicle 13 of ferrying on commutation, the cross track 10 on described ferry-boat transport vehicle 13 top
Tractor 14 is additionally provided with, tractor 14 promotes glass car 6 to advance.
Described ferry-boat transport vehicle 13 include ferry-boat vehicle frame 15, be arranged on ferry-boat the bottom of vehicle frame 15 and longitudinal rail 12 match somebody with somebody
Wheel 16, the driving drive mechanism that vertically moves of ferry-boat vehicle frame 15 and the cross slide way for being arranged on ferry-boat vehicle frame 15 top
10, described drive mechanism includes being arranged on the power transmission shaft 17 of ferry-boat vehicle frame 15 bottom by bearing block, is arranged on power transmission shaft 17
On driven sprocket 18 and variable-frequency motor, decelerator 19 and drive sprocket 20, wherein two wheels of described ferry-boat transport vehicle
It is fixedly installed on the two ends of the power transmission shaft.
The both sides of cross slide way 10 on described ferry-boat transport vehicle 13 are additionally provided with two parallel horizontal tooth bars 21, described
Tractor 14 includes traction vehicle frame 22, is arranged on what the traction bottom of vehicle frame 22 was matched with the cross slide way 10 on ferry-boat transport vehicle 15
Wheel 16, be arranged on the traction gear 23 that is matched with horizontal tooth bar 21 of the both sides of vehicle frame 22 and with gear 23 it is coaxially connected from
The drive mechanism of movable sprocket 18 and driving driven sprocket, described drive mechanism includes the power transmission shaft being arranged on traction vehicle frame 22
17th, the variable-frequency motor and decelerator 19 and the drive sprocket 20 for being arranged on power transmission shaft two ends that driving power transmission shaft 17 is rotated, described
Drive sprocket 20 and the drive connection of the Corresponding matching of driven sprocket 18.
Described glass car 6 includes glass vehicle carriage 24, glass box body 25, is arranged on the bottom of glass vehicle carriage 24 and horizontal stroke
The wheel 16 of the matching of direction guiding rail 10 and the front windshield hanging apparatus being arranged on glass vehicle carriage 24, described front
Wind glass hanging device include be arranged on glass vehicle carriage 24 windshield mould 26, be arranged on 26 liang of windshield mould
Side is used for the electronic Aerial Work LT 28 that the pallet 27 for loading and unloading windshield and driving pallet 27 move up and down, described gear
Supported and fixed by pole 29 between wind glass mold 26 and glass vehicle carriage 24, the described both sides of windshield mould 26 are also set
The push rod 30 lifted by push rod motor control is equipped with, the height of push rod 30 is with the rise of the sintering temperature of front windshield 47
Fall, the form that described glass car is not waited provided with multiple height.
The described activity of glass box body 25 is placed on glass vehicle carriage 24, the upper horizontal stroke of described upper piece ferry-boat unit 3
The lifting device for lifting by crane glass box body 25 is additionally provided with beam 8, described lifting device includes setting by bearing block
Motor and decelerator 19, set that power transmission shaft 17, driving power transmission shaft 17 on the upper entablature 8 for ferrying unit 3 are rotated
Put the two ends of power transmission shaft 17 drive sprocket 31, be arranged on sprocket wheel 31 chain 32, be arranged on the hoisting frame of the end of chain 32
33 and be arranged on the bottom of hoisting frame 33 matched with glass box body 25 mounting hook 34.
The described bottom of glass vehicle carriage 24 is provided with the power supply terminal row 1 of driving front windshield hanging apparatus, institute
Each heating chamber unit bottom stated is provided with the power supply terminal row 2 36 of Corresponding matching, and power supply terminal is arranged 2 36 bottoms and set
Be equipped with pushing tow cylinder 37, for control power supply terminal arrange 1 and power supply terminal row 2 37 switch on and off, described glass
The rear and front end of vehicle carriage 24 is fixedly installed anticollision pushing tow collision block, and described anticollision pushing tow collision block is bump rubber 38.
Described heater box 11 is the trench structure of seal case in bottom opening, top and surrounding, and it includes heater box
Body 39, the thermal insulation cotton being arranged on cabinet wall face layer 40, a series of lifting hole(eyelet) for being opened in the top of heating chamber casing 39
42nd, conducting rod 41 and heater strip 43 of the matching hanging in lifting hole(eyelet) 42, the described top of heating chamber casing 39 is provided with hanger 45,
Lifting cylinder 46 is connected between hanger 45 and the entablature for heating chamber unit.
The present invention operation principle be:The present invention is mutually communicated and automatically controlled using PLC and industrial computer, the people write with VB
Machine interaction display interface flexibly inputs, preserves and called glass bending parameter;There is the numbering of oneself in 11 table glass compartments, differ
The mould and glass of type bind respective heating parameters.A pair of glass are put on the mould in glass car, push rod is risen
Withstanding prevents fracture in the middle part of glass.Glass compartment initially enters preheating chamber preheating by ferry-boat transport vehicle;Enter after 12 minutes
Second heating chamber;After after 12 minutes enter the 3rd heating chamber;Heating chamber is molded after entering after 12 minutes.Each heating chamber
The heating power of electric furnace heating wire and heating, which are distributed, to be previously set according to different glass models.Be molded heating furnace silk power and
Switch can do interim amendment provided with manual modification button.Glass after shaping enters moist closet constant temperature and eliminates stress.12 minutes
Transport vehicle is crossed by overswing into cooling chamber progressively to cool, until unloading platform unloads glass.Processed a pair every 12 minutes or so
Heat-bending glass.During heat-bending glass, glass compartment loopy moving is driven by frequency control, smooth running position is accurate;
Hot plate silk point type is driven to heat by solid-state relay Power Regulation;By infrared thermometer and thermocouple according to temperature-time
Curve controlled compartment temperature.By display it can be seen that the heating of each room, insulation, the temperature of cooling system and electrothermal furnace silk work
State;Location of fault, reason and processing method can be shown during device fails.Overall construction design of the present invention, can
The high hot bending furnace system of a synchronous operation, stable stable, automatic and mechanical degree is constituted, from loading, sinters, cool down, unloading
Expect that whole process is synchronously carried out, progressively passage is completed, it is ensured that the stability of the operation of whole equipment, for the structure of glass car
Design, it can substantially increase the quality of product.