CN104770844A - Method for improving cut stem blending accuracy - Google Patents
Method for improving cut stem blending accuracy Download PDFInfo
- Publication number
- CN104770844A CN104770844A CN201510097653.0A CN201510097653A CN104770844A CN 104770844 A CN104770844 A CN 104770844A CN 201510097653 A CN201510097653 A CN 201510097653A CN 104770844 A CN104770844 A CN 104770844A
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- China
- Prior art keywords
- stem
- cut tobacco
- cut
- cut stem
- mixes
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- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24B—MANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
- A24B3/00—Preparing tobacco in the factory
- A24B3/08—Blending tobacco
Abstract
The invention discloses a method for improving the cut stem blending accuracy. On a cigarette cut stem production line, the made cut stem finished products are humidified or dried through a water regulating process, so that the moisture content of cut stems is basically the same as that of leaf stems; and then the cut stems are blended into the leaf stems according to the formula proportion. By means of the method, the content of dry matter in the cut stems blended in each batch can meet the formula requirement; meanwhile, fluctuation of the cut stem blending proportion in different batches is reduced, so that the cut stem blending accuracy is improved, and influences of cut stem water content changes on product quality are reduced; and compared with other method, the method has the beneficial effects of being small in process change, small in improvement investment, free of new building or building changing of plants, low in energy resource consumption and the like.
Description
Technical field
The invention belongs to tobacco cutting processing technique field, be specifically related to improve stem in a kind of tobacco cutting process and mix the method for joining precision.
Background technology
Blade is separated with master pulse through beating and double roasting processing by tobacco leaf, vane manufacturing cigarette in blocks, master pulse manufacture offal, sheet cigarette is different because of density with offal, need to adopt distinct methods to be processed into cut tobacco and stem respectively, and then being mixed into the tobacco raw material manufacturing cigarette according to a certain percentage, the consumption of stem is generally less than cut tobacco.
When producing cigarette needed raw material pipe tobacco, independent production line is generally first used to manufacture stem, formula rate is pressed again even in cut tobacco manufacture process, stable mixes in cut tobacco by stem, but the stem manufactured is mixed in wait and is joined in process, its moisture contained can change with storage condition aerial temperature and humidity and storage time, carrying out mixing timing, although mixture proportion meets recipe requirements, but actual to mix in the stem entering cut tobacco dry matter content different and change with its moisture contained, actual mixture proportion is caused to fluctuate between different production batch, in the mixed pipe tobacco of final impact, the ratio of contained cut tobacco and stem fluctuates, cause cigarette quality unstable.
Current solution mainly contains two kinds:
One is be stored in the cut tobacco storing cabinet with constant temperature and humidity room by the stem manufactured, and directly offers for sale to be mixed by fixing quantity operation to be fitted in cut tobacco during use, and moisture of cut stem needs being mixed join keeps stable, ensures to mix and joins precision; Its shortcoming needs transform plant or newly constructs the factory buildings, and the factory building energy resource consumption in constant temperature and humidity room is high.
Two is the modes by similar Chinese patent 200610140232.2, the stem made vanning is added a cover, then enter in the chamber type leaves-storing storehouse of conveyer form or stereo garage form constant temperature and humidity and store, remove lid in use, after mould turnover feeding, being mixed by fixing quantity operation is fitted in cut tobacco, and material moisture needs being mixed join is stablized, and ensures to mix and joins precision; Its shortcoming is that amount of investment and scrap build quantities are comparatively large, need transform plant simultaneously or newly construct the factory buildings, and the industrial warehouse energy resource consumption of constant temperature and humidity is high.
Summary of the invention
For the deficiency that above-mentioned technology exists, the object of this invention is to provide a kind of by stablizing moisture of cut stem, improving stem and mixing the method for joining precision.
The present invention realizes as follows:
1, cut tobacco is by metering electronic scale after the operation processing such as overbaking silk, selection by winnowing, calculating stem and mixes dosage, controlling the stem flow mixed with addition of entering cut tobacco according to the flow signal of cut tobacco metering electronic scale with formula mixture proportion;
2, the stem finished product processed is for subsequent use in cut tobacco storing cabinet, cut tobacco is produced and is mixed timing, stem finished product from cut tobacco storing cabinet after moisture regulation operation carries out humidification or drying makes stem finished product identical with cut tobacco moisture, press formula rate and cut tobacco flow again, mix in cut tobacco after being matched by flow-control and mixing;
3, mix the pipe blend after joining by the operations such as perfuming complete processing enter storage wire process for subsequent use.
The operation principle of the inventive method is: make stem identical with moisture content of cut tobacco, reaches stable and mixes the effect of joining material dry ratio, and then the object of joining precision mixed by realization raising material.
Owing to have employed above technical scheme, make the inventive method compared with prior art tool have the following advantages:
1, invest little, the duration is short, only needing increases moisture of cut stem adjusting device at original production line, does not need newly-built and transform plant.
2, energy consumption is low, operation expense is low, only needs to carry out moisture regulation and relevant device to stem and safeguards, do not need to carry out workshop condition Temperature and Humidity Control, energy resource consumption and operation expense cheap.
The method can make to mix the stem dry matter content of joining in each batch and meet recipe requirements, reduce the fluctuation of stem mixture proportion between different batches simultaneously, thus mixing of stem of realization raising joins precision, reduce because stem water-cut variation is on the impact of product quality, have that process reform is little, investment for trnasforming urban land is little, it is newly-built not need with other Measures compare or reconstruct the advantages such as factory building, energy resource consumption be low.
Accompanying drawing explanation
Fig. 1 is that raising tobacco of the present invention mixes the process chart of joining precision.
Detailed description of the invention
Raising tobacco is mixed the method for joining precision and is carried out according to the following steps:
1, cut tobacco is by metering electronic scale after the operation processing such as overbaking silk, selection by winnowing, calculating stem and mixes dosage (this is prior art), controlling the stem flow mixed with addition of entering cut tobacco according to the flow signal of cut tobacco metering electronic scale with formula mixture proportion.
2, the stem finished product processed is for subsequent use in cut tobacco storing cabinet, cut tobacco is produced and is mixed timing, from cut tobacco storing cabinet, through moisture regulation operation, (production line between cut tobacco storing cabinet and flow-control increases expansive cut tobacco moisture regulation equipment to stem finished product, this equipment is prior art) carry out after humidification or drying make stem finished product identical with cut tobacco moisture, press formula rate and cut tobacco flow again, mix in cut tobacco after being claimed by flow-control.
Described humidification adds wet process with temperature≤35 DEG C, the air of humidity >=90% or the atomized water of particle diameter 10 μm to material.
Described drying carries out drying process with the air of temperature≤35 DEG C, humidity≤30% to material.
3, mix the pipe blend after joining by the operations such as perfuming complete processing enter storage wire process for subsequent use.
The process equipment arrived involved in the present invention, all can adopt prior art equipment.
Claims (3)
1. improve stem and mix a method of joining precision, it is characterized in that: carry out according to the following steps:
1) cut tobacco is by metering electronic scale after overbaking silk, the processing of selection by winnowing operation, calculates stem mix dosage according to the flow signal of cut tobacco metering electronic scale with formula mixture proportion;
2) the stem finished product processed is for subsequent use in cut tobacco storing cabinet, mixes timing with cut tobacco, and stem finished product after moisture regulation operation carries out humidification or drying makes stem finished product identical with cut tobacco moisture, mixes in cut tobacco by formula rate from cut tobacco storing cabinet;
3) mix the pipe blend after joining by perfuming operation complete processing enter storage wire process for subsequent use.
2. raising stem according to claim 1 mixes the method for joining precision, it is characterized in that described humidification adds wet process with temperature≤35 DEG C, the air of humidity >=90% or the atomized water of particle diameter 10 μm to material.
3. raising stem according to claim 1 mixes the method for joining precision, it is characterized in that described drying carries out drying process with the air of temperature≤35 DEG C, humidity≤30% to material.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510097653.0A CN104770844B (en) | 2015-03-05 | 2015-03-05 | A kind of stem that improves mixes the method joining precision |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510097653.0A CN104770844B (en) | 2015-03-05 | 2015-03-05 | A kind of stem that improves mixes the method joining precision |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104770844A true CN104770844A (en) | 2015-07-15 |
| CN104770844B CN104770844B (en) | 2017-01-04 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201510097653.0A Active CN104770844B (en) | 2015-03-05 | 2015-03-05 | A kind of stem that improves mixes the method joining precision |
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| CN (1) | CN104770844B (en) |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108185504A (en) * | 2018-01-19 | 2018-06-22 | 红塔烟草(集团)有限责任公司 | A kind of method for promoting reconstituted tobacco throwing quality |
| CN108308692A (en) * | 2018-01-19 | 2018-07-24 | 红塔烟草(集团)有限责任公司 | A method of promoting stem aesthetic quality |
| CN108308691A (en) * | 2018-01-19 | 2018-07-24 | 红塔烟草(集团)有限责任公司 | A method of promoting tobacco scrap prodn quality stability |
| CN109820236A (en) * | 2019-03-18 | 2019-05-31 | 云南中烟工业有限责任公司 | A kind of heating of mixed type is not burnt pipe tobacco, preparation method and the usage |
| CN109998146A (en) * | 2019-04-01 | 2019-07-12 | 红云红河烟草(集团)有限责任公司 | A kind of Product Data Management method and system of tobacco shred blending flavoring |
| CN112137150A (en) * | 2020-10-27 | 2020-12-29 | 湖北中烟工业有限责任公司 | Material blending control device capable of accurately realizing product formula |
| CN112841696A (en) * | 2020-12-26 | 2021-05-28 | 红塔烟草(集团)有限责任公司 | Method for improving blending precision of tobacco materials |
Citations (7)
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| US4566468A (en) * | 1983-05-25 | 1986-01-28 | Brown & Williamson Tobacco Corporation | Process and system for making a blended tobacco product |
| EP0845218A2 (en) * | 1996-11-14 | 1998-06-03 | British-American Tobacco Company Limited | Method and apparatus for the treatment of tobacco ribs for producing tobacco cut filler |
| CN1554293A (en) * | 2003-12-29 | 2004-12-15 | 江苏智思机械制造有限公司 | New Process for producing tobacco shred |
| CN200947800Y (en) * | 2006-08-25 | 2007-09-19 | 湖南中烟工业公司 | Device for mixing materials into the tobacco material |
| CN101254021A (en) * | 2008-04-17 | 2008-09-03 | 山东中烟工业公司 | Mixing method of leaf thread, stem thread, expansion thread, thin sheet thread and recycling tobacco shred |
| CN102613680A (en) * | 2012-03-27 | 2012-08-01 | 湖南中烟工业有限责任公司 | Moisture chain control method for tobacco shred manufacturing process |
| CN103976465A (en) * | 2014-05-14 | 2014-08-13 | 四川烟草工业有限责任公司 | Cut tobacco blending system control method |
-
2015
- 2015-03-05 CN CN201510097653.0A patent/CN104770844B/en active Active
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4566468A (en) * | 1983-05-25 | 1986-01-28 | Brown & Williamson Tobacco Corporation | Process and system for making a blended tobacco product |
| EP0845218A2 (en) * | 1996-11-14 | 1998-06-03 | British-American Tobacco Company Limited | Method and apparatus for the treatment of tobacco ribs for producing tobacco cut filler |
| CN1554293A (en) * | 2003-12-29 | 2004-12-15 | 江苏智思机械制造有限公司 | New Process for producing tobacco shred |
| CN200947800Y (en) * | 2006-08-25 | 2007-09-19 | 湖南中烟工业公司 | Device for mixing materials into the tobacco material |
| CN101254021A (en) * | 2008-04-17 | 2008-09-03 | 山东中烟工业公司 | Mixing method of leaf thread, stem thread, expansion thread, thin sheet thread and recycling tobacco shred |
| CN102613680A (en) * | 2012-03-27 | 2012-08-01 | 湖南中烟工业有限责任公司 | Moisture chain control method for tobacco shred manufacturing process |
| CN103976465A (en) * | 2014-05-14 | 2014-08-13 | 四川烟草工业有限责任公司 | Cut tobacco blending system control method |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108185504A (en) * | 2018-01-19 | 2018-06-22 | 红塔烟草(集团)有限责任公司 | A kind of method for promoting reconstituted tobacco throwing quality |
| CN108308692A (en) * | 2018-01-19 | 2018-07-24 | 红塔烟草(集团)有限责任公司 | A method of promoting stem aesthetic quality |
| CN108308691A (en) * | 2018-01-19 | 2018-07-24 | 红塔烟草(集团)有限责任公司 | A method of promoting tobacco scrap prodn quality stability |
| CN109820236A (en) * | 2019-03-18 | 2019-05-31 | 云南中烟工业有限责任公司 | A kind of heating of mixed type is not burnt pipe tobacco, preparation method and the usage |
| CN109998146A (en) * | 2019-04-01 | 2019-07-12 | 红云红河烟草(集团)有限责任公司 | A kind of Product Data Management method and system of tobacco shred blending flavoring |
| CN112137150A (en) * | 2020-10-27 | 2020-12-29 | 湖北中烟工业有限责任公司 | Material blending control device capable of accurately realizing product formula |
| CN112841696A (en) * | 2020-12-26 | 2021-05-28 | 红塔烟草(集团)有限责任公司 | Method for improving blending precision of tobacco materials |
Also Published As
| Publication number | Publication date |
|---|---|
| CN104770844B (en) | 2017-01-04 |
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