CN104770846A - Method for improving reconstituted cut tobacco blending accuracy - Google Patents
Method for improving reconstituted cut tobacco blending accuracy Download PDFInfo
- Publication number
- CN104770846A CN104770846A CN201510097655.XA CN201510097655A CN104770846A CN 104770846 A CN104770846 A CN 104770846A CN 201510097655 A CN201510097655 A CN 201510097655A CN 104770846 A CN104770846 A CN 104770846A
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- China
- Prior art keywords
- cut tobacco
- mixed
- reproduce
- reconstituted
- mix
- Prior art date
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Classifications
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- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24B—MANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
- A24B3/00—Preparing tobacco in the factory
- A24B3/08—Blending tobacco
Abstract
The invention discloses a method for improving reconstituted cut tobacco blending accuracy. On a cigarette shredding production line, prepared reconstituted cut tobacco end products are subject to a moisture adjust and control procedure to be humidified or dried to enable the moisture content of reconstituted cut tobacco to be basically the same as cut tobacco, and then the humidified or dried reconstituted cut tobacco end products are blended with the cut tobacco according to the formula ratio. By adoption of the method, the content of reconstituted cut tobacco dry matters blended in each batch conforms to the formula demand, fluctuation of the reconstituted cut tobacco blending ratios between different batches is reduced, accordingly, the reconstituted cut tobacco blending accuracy is improved, and influence on the product quality from change of the moisture content of reconstituted cut tobacco is reduced. Compared with other methods, the method provided by the invention has the advantages that the process change is small, the changing investment is low, new workshops or rebuilding of workshops are not needed and the energy consumption is low.
Description
Technical field
The invention belongs to tobacco cutting processing technique field, be specifically related to improve in a kind of tobacco cutting process reproduce cut tobacco and mix the method for joining precision.
Background technology
Reconstituted tobacco uses the raw material of cigarette that offal, offal etc. are Raw material processing, because its quality and sheet cigarette and offal have significant difference, therefore cigarette factory reproduces cut tobacco by manufacturing separately, and then the tobacco raw material becoming and manufacture cigarette is added in traditional cut tobacco by formula rate, because its Filling power is higher, the effect reducing cigarette tar content and pipe tobacco use amount, improve Sensory Quality of Cigarette can be played in cigarette.
When producing tobacco raw material needed for cigarette, first use independent production line to be manufactured by reconstituted tobacco and reproduce cut tobacco, formula rate is pressed again even in cut tobacco manufacture process, stable cut tobacco of reproducing is mixed in cut tobacco, but the cut tobacco of reproducing manufactured is mixed in wait and is joined in process, its moisture contained can change with storage condition aerial temperature and humidity and storage time, carrying out mixing timing, although mixture proportion meets recipe requirements, but the actual dry matter content in cut tobacco that reproduces mixed with addition of entering cut tobacco changes with its moisture difference contained, actual mixture proportion is caused to fluctuate between different production batch, in the mixed pipe tobacco of final impact, contained cut tobacco fluctuates with the ratio of reproducing cut tobacco, cause cigarette quality unstable.
Current solution mainly contains two kinds:
One is be stored in the cut tobacco storing cabinet with constant temperature and humidity room by the cut tobacco of reproducing manufactured, and directly offers for sale to be mixed by fixing quantity operation to be fitted in cut tobacco during use, and the cut tobacco water tariff collection that reproduces needs being mixed join is stablized, and ensures to mix and joins precision; Its shortcoming needs transform plant or newly constructs the factory buildings, and the factory building energy resource consumption in constant temperature and humidity room is high.
Two is the modes by similar Chinese patent 200610140232.2, the cut tobacco vanning of reproducing made is added a cover, then enter in the chamber type leaves-storing storehouse of conveyer form or stereo garage form constant temperature and humidity and store, remove lid in use, after mould turnover feeding, being mixed by fixing quantity operation is fitted in cut tobacco, and material moisture needs being mixed join is stablized, and ensures to mix and joins precision; Its shortcoming is that amount of investment and scrap build quantities are comparatively large, need transform plant simultaneously or newly construct the factory buildings, and the industrial warehouse energy resource consumption of constant temperature and humidity is high.
Summary of the invention
For the deficiency that above-mentioned technology exists, the object of this invention is to provide and a kind of reproduce cut tobacco moisture by stable, improve and reproduce cut tobacco and mix the method for joining precision.
The present invention realizes as follows:
1, cut tobacco is by metering electronic scale after the processing of the operation such as overbaking silk, selection by winnowing, calculates reproduce cut tobacco and mix dosage according to the flow signal of cut tobacco metering electronic scale and formula mixture proportion, controls to mix with addition of what enter cut tobacco to reproduce cut tobacco flow;
2, process to reproduce cut tobacco finished product for subsequent use in cut tobacco storing cabinet, cut tobacco is produced and is mixed timing, reproduce cut tobacco finished product from cut tobacco storing cabinet through moisture regulation operation carry out humidification or drying make to reproduce cut tobacco finished product identical with cut tobacco moisture after, press formula rate and cut tobacco flow again, mix in cut tobacco after being matched by flow-control and mixing;
3, mix the pipe blend after joining by the operations such as perfuming complete processing enter storage wire process for subsequent use.
The operation principle of the inventive method is: make to reproduce cut tobacco identical with moisture content of cut tobacco, reaches stable and mixes the effect of joining material dry ratio, and then realizes improving material and mix the object of joining precision.
Owing to have employed above technical scheme, make the inventive method compared with prior art tool have the following advantages:
1, invest little, the duration is short, only need to reproduce cut tobacco moisture regulation equipment in original production line increase, do not need newly-built and transform plant.
2, energy consumption is low, operation expense is low, only needs to carry out moisture regulation and relevant device is safeguarded to reproducing cut tobacco, does not need to carry out workshop condition Temperature and Humidity Control, energy resource consumption and operation expense cheap.
The method can make to mix the cut tobacco dry matter content that reproduces of joining in each batch and meet recipe requirements, reduce the fluctuation of reproducing cut tobacco mixture proportion between different batches simultaneously, thus realize improving and reproduce mixing of cut tobacco and join precision, reduce owing to reproducing the impact of moisture content of cut tobacco change on product quality, have that process reform is little, investment for trnasforming urban land is little, it is newly-built not need with other Measures compare or reconstruct the advantages such as factory building, energy resource consumption be low.
Accompanying drawing explanation
Fig. 1 is that raising of the present invention is reproduced cut tobacco and mixed the process chart of joining precision.
Detailed description of the invention
Improve and reproduce cut tobacco and mix the method for joining precision and carry out according to the following steps:
1, cut tobacco is by metering electronic scale after the processing of the operation such as overbaking silk, selection by winnowing, calculates reproduce cut tobacco and mix dosage (this is prior art) according to the flow signal of cut tobacco metering electronic scale and formula mixture proportion, controls to mix with addition of what enter cut tobacco to reproduce cut tobacco flow;
2, process to reproduce cut tobacco finished product for subsequent use in cut tobacco storing cabinet, cut tobacco is produced and is mixed timing, through moisture regulation operation, (production line between cut tobacco storing cabinet and flow-control increases expansive cut tobacco moisture regulation equipment from cut tobacco storing cabinet to reproduce cut tobacco finished product, this equipment is prior art) carry out humidification or drying make to reproduce cut tobacco finished product identical with cut tobacco moisture after, press formula rate and cut tobacco flow again, mix after being claimed by flow-control in cut tobacco;
3, mix the pipe blend after joining by the operations such as perfuming complete processing enter storage wire process for subsequent use.
Above-described humidification is serviceability temperature≤35 DEG C, the air of humidity >=90% or the atomized water of particle diameter 10 μm add wet process to material.
Above-described drying is serviceability temperature≤35 DEG C, humidity≤30% air drying process is carried out to material.
The process equipment arrived involved in the present invention, all can adopt prior art equipment.
Claims (3)
1. raising is reproduced cut tobacco and is mixed a method of joining precision, it is characterized in that: carry out according to the following steps:
1) cut tobacco passes through metering electronic scale after overbaking silk, the processing of selection by winnowing operation, reproduces cut tobacco mix dosage according to the flow signal of cut tobacco metering electronic scale with the calculating of formula mixture proportion;
2) process to reproduce cut tobacco finished product for subsequent use in cut tobacco storing cabinet, cut tobacco is produced and is mixed timing, reproduce cut tobacco finished product from cut tobacco storing cabinet through moisture regulation operation carry out humidification or drying make to reproduce cut tobacco finished product identical with cut tobacco moisture after again through mixing allotment of labor's sequence and mix in cut tobacco;
3) mix the pipe blend after joining by perfuming operation complete processing enter storage wire process for subsequent use.
2. raising according to claim 1 is reproduced cut tobacco and is mixed the method for joining precision, it is characterized in that described humidification adds wet process with temperature≤35 DEG C, the air of humidity >=90% or the atomized water of particle diameter 10 μm to material.
3. raising according to claim 1 is reproduced cut tobacco and is mixed the method for joining precision, it is characterized in that described drying carries out drying process with the air of temperature≤35 DEG C, humidity≤30% to material.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510097655.XA CN104770846B (en) | 2015-03-05 | 2015-03-05 | A kind of raising is reproduced cut tobacco and mixes the method for joining precision |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510097655.XA CN104770846B (en) | 2015-03-05 | 2015-03-05 | A kind of raising is reproduced cut tobacco and mixes the method for joining precision |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104770846A true CN104770846A (en) | 2015-07-15 |
| CN104770846B CN104770846B (en) | 2017-03-08 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510097655.XA Active CN104770846B (en) | 2015-03-05 | 2015-03-05 | A kind of raising is reproduced cut tobacco and mixes the method for joining precision |
Country Status (1)
| Country | Link |
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| CN (1) | CN104770846B (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109820233A (en) * | 2019-03-18 | 2019-05-31 | 云南中烟工业有限责任公司 | A kind of preparation method heating the cigarette shreds that do not burn for periphery |
| CN109820236A (en) * | 2019-03-18 | 2019-05-31 | 云南中烟工业有限责任公司 | A kind of heating of mixed type is not burnt pipe tobacco, preparation method and the usage |
| WO2022138263A1 (en) * | 2020-12-24 | 2022-06-30 | 日本たばこ産業株式会社 | Method for manufacturing tobacco rod part for non-combustion heating-type flavor inhalation article |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5115819A (en) * | 1989-12-27 | 1992-05-26 | Korber Ag | Method of homogenizing the constituents of a tobacco stream |
| CN1554293A (en) * | 2003-12-29 | 2004-12-15 | 江苏智思机械制造有限公司 | New Process for producing tobacco shred |
| CN101116535A (en) * | 2006-07-31 | 2008-02-06 | 武汉烟草(集团)有限公司 | Process for allocating and mixing tobacco shred |
| CN101254021A (en) * | 2008-04-17 | 2008-09-03 | 山东中烟工业公司 | Mixing method of leaf thread, stem thread, expansion thread, thin sheet thread and recycling tobacco shred |
| CN103344572A (en) * | 2013-06-24 | 2013-10-09 | 云南烟草科学研究院 | Method for evaluating blending homogeneity of cut rolled stems and regenerated cut tobaccos in cigarettes |
-
2015
- 2015-03-05 CN CN201510097655.XA patent/CN104770846B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5115819A (en) * | 1989-12-27 | 1992-05-26 | Korber Ag | Method of homogenizing the constituents of a tobacco stream |
| CN1554293A (en) * | 2003-12-29 | 2004-12-15 | 江苏智思机械制造有限公司 | New Process for producing tobacco shred |
| CN101116535A (en) * | 2006-07-31 | 2008-02-06 | 武汉烟草(集团)有限公司 | Process for allocating and mixing tobacco shred |
| CN101254021A (en) * | 2008-04-17 | 2008-09-03 | 山东中烟工业公司 | Mixing method of leaf thread, stem thread, expansion thread, thin sheet thread and recycling tobacco shred |
| CN103344572A (en) * | 2013-06-24 | 2013-10-09 | 云南烟草科学研究院 | Method for evaluating blending homogeneity of cut rolled stems and regenerated cut tobaccos in cigarettes |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109820233A (en) * | 2019-03-18 | 2019-05-31 | 云南中烟工业有限责任公司 | A kind of preparation method heating the cigarette shreds that do not burn for periphery |
| CN109820236A (en) * | 2019-03-18 | 2019-05-31 | 云南中烟工业有限责任公司 | A kind of heating of mixed type is not burnt pipe tobacco, preparation method and the usage |
| CN109820233B (en) * | 2019-03-18 | 2021-12-21 | 云南中烟工业有限责任公司 | Preparation method of cigarette tobacco shreds with periphery heating and non-combustion functions |
| WO2022138263A1 (en) * | 2020-12-24 | 2022-06-30 | 日本たばこ産業株式会社 | Method for manufacturing tobacco rod part for non-combustion heating-type flavor inhalation article |
Also Published As
| Publication number | Publication date |
|---|---|
| CN104770846B (en) | 2017-03-08 |
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