CN104766314A - Fabric reading machine and method with defect marking function - Google Patents
Fabric reading machine and method with defect marking function Download PDFInfo
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Abstract
The invention relates to the fabric recognition technology and discloses a fabric reading machine and method with the defect marking function. The fabric reading machine with the defect marking function comprises a fabric spreading platform with a sensing area, a defect reading module, a fabric reading module and a control module. The defect reading module comprises a sensor and a sensed part. The sensor senses the movement of the sensed part on the fabric and generates a sensing signal. The control module records a defect area according to the sensing signal. The fabric reading module reads a material image of the fabric. The control module integrates the material image and the defect area into a fabric image. According to the fabric reading machine and method with the defect marking function, the defect area on the fabric can be marked, a computer can properly process the defect area when automatically typesetting clothing samples, and the finished clothing quality is improved.
Description
Technical field
The present invention relates to fabric recognition technology, particularly a kind of fabric reading machine with flaw mark function and fabric read method.
Background technology
At present, the automaticity of garment making industry is more and more higher, cuts out and instead of artificial typesetting gradually and cut out, the make efficiency of clothes is improved constantly to the automatic typesetting of fabric, automatically.
But the typesetting for cortex fabric but cannot realize robotization all the time.Reason is: natural cortex has some irregular flaws, and such as certain zone-texture is comparatively thick, gloss is comparatively dark, or has surface fracture, and those flaws of automatic typesetting computer-chronograph None-identified, the open defect of the ready-made clothes made can be caused.In like manner, some are had to the fabric of other type of flaw (occur aborning flaw or for recycle), also cannot adopt automatic typesetting.
Summary of the invention
The object of the present invention is to provide a kind of fabric reading machine with flaw mark function and fabric read method, the defect areas on fabric can be marked, make computing machine appropriately can process defect areas during automatic typesetting fashion plate on fabric, improve the quality of ready-made clothes.
For solving the problems of the technologies described above, embodiments of the present invention provide a kind of fabric reading machine with flaw mark function, comprise: there is the stone platform of sensing region, flaw read module, fabric read module and control module, described flaw read module comprises sensor and sensed, described sensor is arranged at described stone platform and corresponds to described sensing region, described fabric read module is arranged at described stone platform, and described control module is connected to described sensor and described fabric read module; Wherein, described fabric is layed in stone platform and is positioned at described sensing region, described sensed at least one defect areas be used to indicate on described fabric; Described sensed the motion on described fabric of described sensor sensing also produces sensing signal; Described control module is defect areas according to described sensing signal record; Described fabric read module reads the material picture of described fabric; Described material picture and described defect areas are integrated into fabric image by described control module.
Embodiments of the present invention additionally provide a kind of fabric read method, comprise following steps: described sensed the motion on described fabric of described sensing member sensing also produces sensing signal; Described control module is defect areas according to described sensing signal record; Described fabric read module reads the material picture of described fabric; Described material picture and described defect areas are integrated into fabric image by described control module.
In terms of existing technologies, fabric reading machine comprises flaw read module to embodiment of the present invention, and described flaw read module comprises sensor and sensed, and described sensed the motion on described fabric of described sensor sensing also produces sensing signal; Described control module is defect areas according to described sensing signal record; Described fabric read module reads the material picture of described fabric; Described material picture and described defect areas are integrated into fabric image by described control module.Thus, the defect areas on fabric can be marked, make computing machine appropriately can process defect areas during automatic typesetting fashion plate on fabric, improve the quality of ready-made clothes.
In addition, described flaw read module also comprises at least one projector, be connected to described control module, described projector is arranged at described stone platform and corresponds to described sensing region, multiple flaw grades of this control module internal reservoir are projected on described fabric by described projector, described control module defect areas or record flaw grade corresponding to described defect areas according to described sensing signal record.Namely, fabric reading machine is also each defect areas setting flaw grade, to classify to each defect areas, thus can for taking Different treatments to provide foundation (such as to each defect areas during automatic typesetting, obvious flaw is set as higher level, during typesetting, evades those regions; Distant flaw is set as lower grade, can some fashion plate of typesetting).
Accompanying drawing explanation
Figure 1A is the overall schematic of the fabric reading machine with flaw mark function according to first embodiment of the invention;
Figure 1B is the connection block diagram of the fabric reading machine with flaw mark function according to first embodiment of the invention;
Fig. 2 is the overall schematic of the fabric reading machine with flaw mark function according to second embodiment of the invention;
Fig. 3 is the process flow diagram of the fabric read method according to third embodiment of the invention;
Fig. 4 is the process flow diagram of the fabric read method according to four embodiment of the invention.
Embodiment
For making the object, technical solutions and advantages of the present invention clearly, below in conjunction with accompanying drawing, the embodiments of the present invention are explained in detail.But, persons of ordinary skill in the art may appreciate that in each embodiment of the present invention, proposing many ins and outs to make reader understand the application better.But, even without these ins and outs with based on the many variations of following embodiment and amendment, each claim of the application technical scheme required for protection also can be realized.
First embodiment of the present invention relates to a kind of fabric reading machine with flaw mark function, for marking the defect areas on fabric.Such as, natural cortex fabric (follow-up be referred to as cladding) surface often has multiple defect areas, defect areas on each cladding can be recorded by the fabric reading machine of present embodiment, when making computing machine carry out typesetting to fashion plate on this cladding, automatically can avoid defect areas.
As shown in Figure 1A, 1B, fabric reading machine 1 comprises stone platform 10, bracing frame 11, flaw read module 12, fabric read module 13, control module 14 and display 15.
In present embodiment, stone platform 10 comprises base 101, transfer assembly and driver (not shown), transfer assembly is arranged at base and comprises travelling belt 102 and gear set (not shown), and driver is such as motor, is connected to gear set.Stone platform 10 has sensing region 10a, and this sensing region is such as rectangular area.All the time have the travelling belt 102 of part to correspond to this sensing region 10a, cladding to be placed on travelling belt 102 and to be positioned at sensing region 10a.
In present embodiment, bracing frame is arranged at the base 101 of stone platform 10.Specifically, bracing frame 11 is such as
type, two montants of bracing frame 11 are individually fixed in the both sides of base 101, and the cross bar of bracing frame 11 to be positioned at above travelling belt 102 and across travelling belt 102.Preferably, this cross bar corresponds to the sideline 10a-1 of sensing region 10a.
In present embodiment, flaw read module 12 comprises sensor 121 and sensed (not shown).The cross bar that sensor 121 is arranged at bracing frame 11 corresponds to sensing region 10a.That is, the sensing range of sensor 121 covers induction region 10a.Sensed is used to indicate the defect areas on cladding, that is, operating personnel operate sensed the defect areas gone out with " drawing " on cladding.Sensor 121 can sense sensed motion on cladding and produce sensing signal.Wherein, sensor 121 is such as infrared sensor, and sensed is such as lip pencil structure, and the material of nib can be sensed by infrared sensor.
In present embodiment, fabric read module 13 comprises multiple camera, on the cross bar being fixed on bracing frame 11 successively and in the face of travelling belt.Preferably, multiple camera forward is in the face of the sideline 10a-1 of the sensing region 10a corresponding to this cross bar, and the width of the shooting area of multiple camera is not less than the length of this sideline 10a-1.When travelling belt moves along the direction D shown in Fig. 1, the sideline 10a-1 of sensing region 10a crossed gradually by cladding, and multiple camera takes the material picture of cladding along direction D.
In present embodiment, control module 14 comprises processor 141 and storer 142, and processor 141 is connected to the driver of stone platform 10, storer 142, sensor 121, multiple camera 131 and display 15.
When starting working, after cladding being positioned over the sensing region 10a of stone platform 10 by operating personnel, using sensed " to draw " on cladding and going out defect areas.Now, sensor 121 senses sensed motion on cladding and produces sensing signal.Wherein, sensing signal comprises the movement locus of sensed.
Processor 141 according to this sensing signal record defect areas, that is, after processor 141 receives this sensing signal, obtains this movement locus of sensed from this sensing signal, and the graphic recording formed by this movement locus is defect areas.Specifically, processor 141 inside is preset with a plane coordinate system, and this sensing region corresponds to a coordinates regional in this plane coordinate system.Contain the planimetric coordinates of the multiple points forming movement locus in sensing signal, processor 141 obtains and records the planimetric coordinates of those points from sensing signal, namely records the movement locus of sensed pen.Wherein, this movement locus can be arbitrary curve.Such as, when this movement locus is a line segment, the figure that this movement locus is formed is this line segment; When this movement locus is for being a closed curve, then the figure that this movement locus is formed is a closed figure (as circle), but present embodiment does not impose any restrictions the figure that movement locus and this movement locus are formed.
Processor 141 also controls display 15 in the coordinates regional that this sensing region is corresponding, demonstrates those points represented by those planimetric coordinatess, thus demonstrates the movement locus of this sensed pen, namely demonstrates the defect areas of this cladding.
After the defect areas on this cladding is all marked, operating personnel can operate programmable button (such as fabric reading machine 1 can also comprise the input media being connected to processor, or display comprises touch-sensitive display screen) to produce a flaw mark end signal.Processor 141 judges whether that receiving this flaw mark terminates, if not, then and the next sensing signal of processor 141 wait-receiving mode; If so, processor 141 control and drive system start, controls the material picture that multiple camera 131 takes this cladding simultaneously.That is, travelling belt 102 drives cladding to move along direction D, and in cladding gradually in the sideline 10a-1 of sensing region 10a, multiple camera is taken cladding.When the sideline 10a-1 of sensing region 10a crossed by the cladding being positioned at sensing region 10a, processor 141 control and drive system stops start and controls multiple camera stopping shooting; Now, multiple camera completes the shooting of the material picture to cladding, and this material picture is temporary in storer 142 by processor 141.Wherein, this material picture is also positioned at coordinates regional corresponding to sensing region, that is, on material picture, multiple pixel corresponds respectively to the multiple planimetric coordinatess in this coordinates regional.And then multiple defect areas and this material picture are integrated into fabric image by processor 141, that is, this fabric image is the material picture that marked multiple defect areas.Processor 141 also controls display 15 in the coordinates regional that this sensing region is corresponding, shows this fabric image.
The method of present embodiment to camera shooting material picture does not impose any restrictions; Such as, multiple camera can also be set to cover sensing region, thus when cladding is placed on sensing region, multiple camera can take the material picture of this cladding.The generation of present embodiment to flaw mark end signal does not also impose any restrictions; Such as, a waiting time can also be preset in processor inside, if do not receive next sensing signal within this waiting time, then produces this flaw mark end signal.
In present embodiment, cladding is pasted with fabric identification code, this fabric identification code is such as bar code or Quick Response Code.Processor 141 identifies fabric identification code from the material picture of shooting, and the fabric image of this fabric identification code and this cladding is set up corresponding relation.That is, processor 141 is set up fabric identification code-fabric image contrast table and is stored in storer 142.Thus fabric reading machine can store the flaw mark situation of multiple claddings, for follow-up automatic typesetting of carrying out fashion plate on each cladding.
It is worth mentioning that, each module involved in present embodiment is logic module, and in actual applications, a logical block can be a physical location, also can be a part for a physical location, can also realize with the combination of multiple physical location.In addition, in order to outstanding innovative part of the present invention, the unit not too close with solving technical matters relation proposed by the invention is not introduced in present embodiment, but this does not show the unit that there is not other in present embodiment.
Second embodiment of the invention relates to a kind of fabric reading machine with flaw mark function, as shown in Figure 2.Second embodiment is roughly the same with the first embodiment, and key distinction part is: in second embodiment of the invention, and flaw read module 12 also comprises two projector 122, is connected to processor 141; Further, storer 142 inside also stores multiple flaw grade.The cross bar that two projector 122 are arranged at bracing frame 11 corresponds to sensing region 10a.That is, the drop shadow spread that two projector are total can cover induction region 10a.Wherein, the concrete number of present embodiment to projector does not impose any restrictions, and those skilled in the art can be arranged according to actual needs.Projector 122 for multiple flaw grade is projected on cladding, for operating personnel for defect areas selects corresponding flaw grade.Wherein, multiple flaw grade for representing defect areas in various degree, such as, comprises one-level flaw, secondary flaw, three grades of flaws etc.
Specifically, processor 141 inner setting has a flaw selector with enabled status or disabled state.Wherein, flaw selector is in enabled status, represents the positive wait-receiving mode defect areas of processor 141; Flaw selector is in disabled state, represents the positive wait-receiving mode flaw grade of processor 141.
After receiving sensing signal, processor 141 judges whether this flaw selector is enabled status.If the determination result is YES, then this flaw selector is revised as disabled state by processor 141, and the graphic recording simultaneously formed by movement locus is defect areas.Further, processor 141 controls one of them projector 122 and the multiple flaw grades stored in this storer 142 is projected on cladding.Wherein, the view field of multiple flaw grade follows current defect areas and moves; Such as, processor inside can preset projection rule: the view field of multiple flaw grade is apart from current defect areas leftmost side point (or rightmost side point or top side point or lower side point) specified distance.According to current defect areas position, processor can calculate the view field of current multiple flaw grades; Processor selects corresponding projector (drop shadow spread of this projector comprises the view field of current multiple flaw grades) according to this view field, and project multiple flaw grade.Thus, the flaw grade that operating personnel can select this defect areas corresponding conveniently.But present embodiment does not impose any restrictions this, the view field of multiple flaw grade also can be preset by processor 141, that is, multiple flaw grade is projected the predeterminated position in sensing region all the time.
If judged result is no, namely this flaw selector is disabled state, then processor 141 judges whether figure that movement locus is formed is positioned at the view field of one of them flaw grade.That is, processor 141 identifies whether sensed selected one of them flaw grade.If so, processor 141 records this flaw grade is the flaw grade that current defect areas corresponds to; If not, represent that current sensing signal may be by the maloperation of operating personnel, this sensing signal abandoned by processor, and the next sensing signal of wait-receiving mode.
3rd embodiment of the present invention relates to a kind of fabric read method, is applied to the fabric reading machine with flaw mark function.Fabric reading machine comprises stone platform, flaw read module, fabric read module and the control module with sensing region, flaw read module comprises sensing member and sensed, sensor is arranged at stone platform and corresponds to sensing region, fabric is layed in stone platform and is positioned at sensing region, and sensed is used to indicate the defect areas on fabric.As shown in Figure 3, fabric read method comprises following steps S1 to step S7.
Step S1: sensing member senses sensed motion on fabric and produces sensing signal.
Step S2: control module is according to sensing signal record defect areas.Step S2 comprises sub-step S21 and sub-step S24.
Sub-step S21: control module calculates the movement locus of sensed according to sensing signal.
Sub-step S24: the graphic recording that movement locus is formed by control module is defect areas.
Step S3: whether control module receives flaw mark end signal.If so, step S4 is entered; If not, step S1 is returned.
Step S4: fabric read module reads the material picture of fabric.
Step S5: control module obtains fabric identification code from material picture.
Step S6: material picture and defect areas are integrated into fabric image by control module.Wherein, the sequencing of present embodiment to step S5 and step S6 does not impose any restrictions.
Step S7: control module sets up fabric identification code-fabric image contrast table.
The step of various method divides above, just in order to be described clearly, can merge into a step or splitting some step, being decomposed into multiple step, when realizing as long as comprise identical logical relation, all in the protection domain of this patent; To adding inessential amendment in algorithm or in flow process or introducing inessential design, but the core design not changing its algorithm and flow process is all in the protection domain of this patent.
Four embodiment of the invention relates to a kind of fabric read method, as shown in Figure 4.4th embodiment is roughly the same with the 3rd embodiment, and key distinction part is: in four embodiment of the invention, and flaw read module comprises at least one projector; In step S2, after sub-step S21, also comprise sub-step S22 and sub-step S23, also comprise sub-step S25 after sub-step S24 to sub-step S28.
Sub-step S22: control module judges whether the flaw selector of this control module inner setting is enabled status.If so, sub-step S23 is entered; If not, sub-step S26 is entered.
Sub-step S23: flaw selector is revised as disabled state by control module; And enter sub-step S24.
Sub-step S25: the multiple flaw grades stored in this control module are projected on fabric by projector.
Sub-step S26: control module judges whether figure that movement locus is formed is positioned at the view field of one of them flaw grade.
Sub-step S27: if so, this flaw grade of control module record is the flaw grade that this defect areas corresponds to, and enters sub-step S28; If not, step S1 is returned.
Sub-step S28: flaw selector is revised as enabled status by control module.
Be not difficult to find, the 3rd, the 4th embodiment is the embodiment of the method corresponding with first, second embodiment, and the 3rd, the 4th embodiment can be worked in coordination with first, second embodiment and be implemented.The relevant technical details mentioned in first, second embodiment is still effective in the 3rd, the 4th embodiment, in order to reduce repetition, repeats no more here.Correspondingly, the relevant technical details mentioned in present embodiment also can be applicable in first, second embodiment.
Persons of ordinary skill in the art may appreciate that the respective embodiments described above realize specific embodiments of the invention, and in actual applications, various change can be done to it in the form and details, and without departing from the spirit and scope of the present invention.
Claims (12)
1., with a fabric reading machine for flaw mark function, it is characterized in that, comprise:
There is the stone platform of sensing region, flaw read module, fabric read module and control module, described flaw read module comprises sensor and sensed, described sensor is arranged at described stone platform and corresponds to described sensing region, described fabric read module is arranged at described stone platform, and described control module is connected to described sensor and described fabric read module; Wherein, described fabric is layed in described stone platform and is positioned at described sensing region, described sensed at least one defect areas be used to indicate on described fabric;
Described sensed the motion on described fabric of described sensor sensing also produces sensing signal; Described control module is defect areas according to described sensing signal record; Described fabric read module reads the material picture of described fabric; Described material picture and described defect areas are integrated into fabric image by described control module.
2. the fabric reading machine with flaw mark function according to claim 1, it is characterized in that, described flaw read module also comprises at least one projector, be connected to described control module, described projector is arranged at described stone platform and corresponds to described sensing region, multiple flaw grades of this control module internal reservoir are projected on described fabric by described projector, described control module defect areas or record flaw grade corresponding to described defect areas according to described sensing signal record.
3. the fabric reading machine with flaw mark function according to claim 2, it is characterized in that, described control module comprises processor and storer, described processor is connected to described storer, described sensor, described projector and described fabric read module, and described memory storage has described multiple flaw grade.
4. the fabric reading machine with flaw mark function according to claim 1, is characterized in that, the described fabric reading machine with flaw mark function also comprises display, and described display is for showing described defect areas or described fabric image.
5. the fabric reading machine with flaw mark function according to claim 1, is characterized in that, described sensor is infrared sensor.
6. the fabric reading machine with flaw mark function according to claim 1, is characterized in that, described fabric read module comprises at least one camera.
7. a fabric read method, it is characterized in that, be applied to the fabric reading machine with flaw mark function, described fabric reading machine comprises the stone platform with sensing region, flaw read module, fabric read module and control module, described flaw read module comprises sensing member and sensed, described fabric is layed in stone platform and is positioned at described sensing region, described sensor is arranged at described stone platform and corresponds to described sensing region, described sensed at least one defect areas be used to indicate on described fabric, described fabric read method comprises following steps:
Described sensed the motion on described fabric of described sensing member sensing also produces sensing signal;
Described control module is defect areas according to described sensing signal record;
Described fabric read module reads the material picture of described fabric;
Described material picture and described defect areas are integrated into fabric image by described control module.
8. fabric read method according to claim 7, is characterized in that, the step of described control module defect areas according to described sensing signal record, comprises following sub-step:
Described control module calculates the movement locus of described sensed according to described sensing signal;
The graphic recording that described movement locus is formed by described control module is described defect areas.
9. fabric read method according to claim 8, it is characterized in that, described flaw read module also comprises at least one projector, is connected to described control module, calculate the step of the movement locus of described sensed according to described sensing signal in described control module after, also comprise:
Described control module judges whether the flaw selector of this control module inner setting is enabled status;
If so, described flaw selector is revised as disabled state by described control module; And enter the step that graphic recording that described movement locus forms by described control module is described defect areas;
The multiple flaw grades stored in this control module are projected on described fabric by described projector;
If not, described control module judges whether figure that described movement locus is formed is positioned at the view field of one of them flaw grade;
If so, this flaw grade of described control module record is the flaw grade that described defect areas corresponds to;
Described flaw selector is revised as enabled status by described control module; And enter the step that described fabric read module reads the material picture of described fabric.
10. fabric read method according to claim 7, is characterized in that, before described fabric acquisition module reads the step of the material picture of described fabric, also comprises step:
Described control module judges whether to receive flaw mark end signal; If so, the step that described fabric acquisition module reads the material picture of described fabric is entered.
11. fabric read methods according to claim 7, is characterized in that, described fabric is pasted with fabric identification code,
Before described material picture and described defect areas are integrated into the step of fabric image by described control module, also comprise step: described control module obtains described fabric identification code from described material picture;
After described material picture and described defect areas are integrated into the step of fabric image by described control module, also comprise step: described control module sets up fabric identification code-fabric image contrast table.
12. fabric read methods according to claim 7, is characterized in that, the described fabric reading machine with flaw mark function also comprises display,
After the step of described control module defect areas according to described sensing signal record, also comprise step: described display shows described defect areas;
After described material picture and described defect areas are integrated into the step of fabric image by described control module, also comprise step: described display shows described fabric image.
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| CN111275705A (en) * | 2020-02-28 | 2020-06-12 | 中科视语(北京)科技有限公司 | Intelligent cloth inspecting method and device, electronic equipment and storage medium |
| CN111859478A (en) * | 2020-06-16 | 2020-10-30 | 广东新一系实业有限公司 | Ready-made garment manufacturing method based on industrial two-dimensional code technology |
| CN112270687A (en) * | 2020-10-16 | 2021-01-26 | 鲸斛(上海)智能科技有限公司 | Cloth flaw identification model training method and cloth flaw detection method |
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