CN104762775A - Novel drum type scouting machine - Google Patents
Novel drum type scouting machine Download PDFInfo
- Publication number
- CN104762775A CN104762775A CN201410024207.2A CN201410024207A CN104762775A CN 104762775 A CN104762775 A CN 104762775A CN 201410024207 A CN201410024207 A CN 201410024207A CN 104762775 A CN104762775 A CN 104762775A
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- rotary drum
- cylinder body
- scouting
- circulation pump
- master cylinder
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Abstract
The invention discloses a novel drum type scouting machine. The novel drum type scouting machine is mainly used for the pre-treatment of the textile industry. A round drum is arranged in a main cylinder body, a main circulation pump, a heat exchanger, a filter and the like are arranged at the outside, and a main scouting solution circulation loop is formed through connecting with the main cylinder body through a pipeline. The scouting solution performs forced circulating flow in the loop through the main circulation pump, the processed textile is placed in the drum, a transmission system of the equipment drives the drum to rotate to rotate the textile, and relative movement with high speed is generated between the rotating textile and flowing scouting solution. The novel drum type scouting machine has advantages of large cloth capacity, small bath ratio, water saving, energy saving, high automatic degree, convenience in operation and good technological reproducibility.
Description
Technical field
The present invention relates to a kind of scouring machine of fabric in rope form pre-treatment application in textile dyeing and finishing industry.
Background technology
Rotary drum refiner is for the destarch of dacron Silk, Alkali reduction, washing, concise lax, backtwisting is wrinkling etc. a kind of pre-processing device in dyeing and finishing industry.The feature of the rotary drum scouring machine that tradition uses is: adopt the coil heater mode be built in Master cylinder body to heat, occupy larger space, and in cylinder, the temperature of concise liquid controls inaccuracy, poor temperature uniformity; Rotary drum is generally the polygonized structure such as hexagon or octagonal, and it is not best for driving and patting the effect of fabric, and the space taken due to heater, its maximum rotating diameter is generally less than 85% of diameter of cylinder, and the appearance cloth space of rotary drum is little, and Rong Buliang is few; Without main circulation pump and charging bucket, intake during work in cylinder, higher liquid level is had in cylinder, alkali or other scouring agents directly pour dissolved dilution in cylinder into, and in rotary drum, fabric can major part be immersed in concise liquid, and rotary drum drives fabric, and concise liquid does not circulate, therefore the deficiency existed is: speed of related movement when one, fabric and concise liquid exchange is little, and concise efficiency is low, and it is poor that fabric practices permeability; Two, scouring agent concentration and poor temperature uniformity, poor to the even experienced property of fabric; Three, fabric needs thorough impregnation to exchange in concise liquid, and required liquid measure is large, and therefore bath raio is high, and bath raio is more than 1:12, and consume scouring agent and heating steam because the water yield is large, not only energy consumption is high, and blowdown flow rate is large; Four, automaticity is low, and human intervention factor is many.
Summary of the invention
For above-mentioned technical problem, the invention provides a kind of novel rotary drum scouring machine.External by heat exchanger, and main circulation pump is set, the treatment fluid after heat exchange is forced circulation in cylinder and exchanges with the fabric in rotary drum, thus vacateed space in cylinder, for strengthening roller diameter, strengthening and holding liquid level in cloth amount reduction cylinder, reducing bath raio and create advantage.
The present invention solves the problems of the technologies described above the technical solution proposed to be: the driving motor running part that it comprises horizontal cylinder shape Master cylinder body, rotary drum and drives rotary drum to rotate, and also comprises external calandria high-efficiency heat exchanger, main circulation pump, filter, charging bucket, charge pump, enters cloth gathering hole quick operating valve, goes out cloth gathering hole quick operating valve etc.It is characterized in that: in Master cylinder body, establish circular rotary drum, outer setting main circulation pump, heat exchanger, filter, to be connected with Master cylinder body by pipeline and form concise liquid major cycle loop.Concise liquid carries out forced circulation flowing by described main circulation pump in loop, processed fabric is positioned in rotary drum, drive the rotation of rotary drum by the transmission system of equipment by hinge wheel and rotate, the fabric rotated and the refining liquid of flowing produce the larger relative motion of speed, have good scouring result.The exchanged form of this fabric and concise liquid can reduce bath raio widely, simultaneously the temperature of concise liquid and scouring agent concentration energy Quick uniform, and the even permeability of fabric scouring is good, and treatment effeciency is high.
In described technical scheme, rotary drum adopts circular configuration, circumferentially uniform welding some rectangular steel pipes in rotary drum.Under the equal tactical diameter of circular configuration, inner space is large, increases Rong Buliang; Circular configuration is little compared with polygonized structure gyration resistance simultaneously; Interior cloth rectangular tube drives and pats the effective of fabric in switching process.
In described technical scheme, the two ends of rotary drum are welded with spindle nose, pass through spindle nose, expansion set is adopted to connect with the transmission hinge wheel at two ends, left and right, two ends hinge wheel, a drive sprocket, another is by movable sprocket, owing to adopting expansion set to connect, solves the stationary problem of two ends sprocket well.
In described technical scheme, cylinder is adopted to connect the mode of circulating pump and circulation line outward, in fabric scouring process, a small amount of concise liquid is only deposited in cylinder, except the band liquid of the concise liquid of this part in cylinder and fabric self, some concise liquid is constantly circulated by acting on of circulating pump in circulation line in addition.
In described technical scheme, be provided with charging bucket in Master cylinder body outside and charge pump is parallel to concise liquid major cycle loop.The scouring assistant that needs add is even by carrying out dilution in charge pump feeding major cycle pipeline by charging bucket.Treatment fluid scouring agent even concentration is good, for the even process of fabric provides advantage.
In the technical scheme solved the problem, in circulation line, be arranged in series a filter, filtered by the treatment fluid of circulation before main pump import, the treatment fluid that participation and fabric are exchanged has higher degree of purity, is conducive to the quality promoting processed fabric.
In the technical scheme solved the problem, the technical process of fabric treating, adopt fully automatic electric pneumatic control, PLC programmes, interactive computation interface, the human intervention factor of the process conditions such as easy to operate, bath raio, temperature control, reinforced order, exchange frequency, processing time is few, technique favorable reproducibility.
Beneficial effect of the present invention: one, greatly reduce bath raio, has dropped to below 1:5 by traditional more than 1:10, few with water, has saved heating and has steamed, reduced disposal of pollutants; Two, identical cylinder diameter, increases Rong Buliang, improves production efficiency; Three, automaticity is high, and human factor is few, technique favorable reproducibility, and treatment effect of the fabric is good, and added value is high; Four, easy to operate, labor strength is low.
Accompanying drawing explanation
Below in conjunction with drawings and Examples, the present invention is further described.
Fig. 1 to Fig. 5 is one embodiment of the present of invention, and the present embodiment is the scouring machine of two operative positions.
Fig. 1 is front view.
Fig. 2 is top view.
Fig. 3 is left view.
Fig. 4 is rotary drum front view.
Fig. 5 is rotary drum A-A sectional view.
In figure: 1. hinge wheel, 2. Master cylinder body, 3. enter cloth gathering hole quick operating valve, 4. heat exchanger, 5. minor sprocket, 6. negative pulley wheel, 7. main circulation pump, 8. transmission long axis, 9. filter, 10. charging bucket, 11. charge pumps, 12. rotary drums, 13. go out cloth gathering hole quick operating valve, 14. drive pulleys, 15. driving motors, 16. rolling bearing units, 17. mechanical seals, 18. spindle noses, 19. dodge gates, 20. stiffening rings, 21. rectangular square tube.
Detailed description of the invention
As Fig. 1 to Fig. 5, Master cylinder body (2) is provided with two and enters cloth gathering hole quick operating valve (3), is entered into from here in cylinder rotary drum (12) process by concise fabric, after processing, takes out from the cloth gathering hole quick operating valve (13) that goes out of correspondence.
As Fig. 4, described rotary drum (12) is provided with rotary drum operant activity door (19), and after processed fabric enters cylinder body (2) from gathering hole, from then on dodge gate enters into rotary drum inside again.Rotary drum (12) outer ring establishes stiffening ring (20) to play booster action, and rectangular square tube (21) is established in inside, can effectively drive and rub fabric when rotary drum rotates.Rotary drum (12) two ends connecting shaft head (18), spindle nose (18) is connected with Master cylinder body (2) by the rolling bearing units (16) at the outer two ends of cylinder body, sealed by mechanical seal (17) between two ends spindle nose (18) and Master cylinder body (2), spindle nose (18) two ends connect hinge wheel (1).Drive the rotation of hinge wheel (1) by running part and drive the rotation of rotary drum (12) to carry out process fabric.
Running part mainly comprises driving motor (15), drive pulley (14), negative pulley wheel (6), minor sprocket (5), transmission long axis (8) etc., drive pulley (14) is direct-connected on the output shaft of driving motor (15), negative pulley wheel (6) is connected on transmission long axis (8), transmission long axis (8) two ends are also connected with minor sprocket (5) simultaneously, motor drives the rotation of transmission long axis (8) by belt transmission, drive the rotation of hinge wheel (1) by Chain conveyer by minor sprocket (5) again and drive the rotation of rotary drum (12).
The below of Master cylinder body (2) is connected by pipeline, is connected with filter (9), main circulation pump (7), heat exchanger (4) successively, forms a main circulation loop.A charging bucket (10) and charge pump (11) is connected by pipeline again in this main circulation loop.The valve that can automatically control accordingly is all connected with in all connecting lines.
During work, intake by automatic controlling system, after bath raio liquid level set in water inlet to cylinder body, stop water inlet.The setting of this bath raio liquid level, according to process water absorption of fabrics amount, add the consumption of pipeline circulation and dissolving scouring agent needs, then consider that fabric contacts with treatment fluid the extreme lower position point exchanged to cylinder bottom and can determine, therefore bath raio is more much lower than traditional scouring machine, can accomplish 1:4.After reaching the bath raio liquid level of setting, open cylinder body and enter cloth gathering hole quick operating valve (3) and rotary drum operant activity door (19), processed fabric in rope form is placed on the inner rear closedown all operations door of rotary drum (12).Rotary drum driving motor (15) and main circulation pump (7) is started by automatic control system, fabric is driven by rotary drum (12) in by refining processing process and ceaselessly cycle rotation, treatment fluid does not stop to circulate because of the effect of circulating pump (7), and fabric constantly contacts with the treatment fluid circulated in rotation process and exchange obtains refining processing.According to technological requirement, when needing in treatment fluid to add chemical assistant, the chemical assistant measured can be poured into reserve by Process Planning in charging bucket (10) time, order, be driven in major cycle pipeline by the effect of charge pump (11) and participate in and the contacting of fabric, exchange.By the effect of heat exchanger (4), the technological temperature of control treatment liquid.Connect a filter (9) in the import of main circulation pump 7, the impurity such as the fine hair produced in refining processing process are filtered, make by the treatment fluid that main pump circulation participates in and fabric exchanges purer, improve effect and the quality of fabric treating.The impurity leached by filter can regularly be cleaned.
Claims (4)
1. a Novel barrate formula refiner, it comprises Master cylinder body (2), enter cloth gathering hole quick operating valve (3), go out cloth gathering hole quick operating valve (13), heat exchanger (4), rotary drum (12), main circulation pump (7), filter (9), charging bucket (10), charge pump (11), driving motor (15), it is characterized in that: in Master cylinder body (2), establish circular rotary drum (12), outer setting main circulation pump (7), heat exchanger (4), filter (9), described main circulation pump (7), heat exchanger (4), filter (9) to be connected with Master cylinder body (2) by pipeline and forms concise liquid major cycle loop.
2. a kind of Novel barrate formula refiner according to claim 1, is characterized in that: circumferentially uniform welding some rectangular steel pipes in rotary drum (12).
3. a kind of Novel barrate formula refiner according to claim 1, is characterized in that: be provided with charging bucket (10) in Master cylinder body (2) outside and charge pump (11) is parallel to concise liquid major cycle loop.
4. a kind of Novel barrate formula refiner according to claim 1, is characterized in that: rotary drum (12) connects with transmission hinge wheel (1), is by the spindle nose (18) be welded on rotary drum (12) and utilizes expansion set to carry out connecting.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410024207.2A CN104762775A (en) | 2014-01-07 | 2014-01-07 | Novel drum type scouting machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410024207.2A CN104762775A (en) | 2014-01-07 | 2014-01-07 | Novel drum type scouting machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN104762775A true CN104762775A (en) | 2015-07-08 |
Family
ID=53644852
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410024207.2A Pending CN104762775A (en) | 2014-01-07 | 2014-01-07 | Novel drum type scouting machine |
Country Status (1)
| Country | Link |
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| CN (1) | CN104762775A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105332187A (en) * | 2015-10-28 | 2016-02-17 | 无锡市惠泽通用机械有限公司 | Liquid-flow automatic alkali de-weighting machine |
| CN106012391A (en) * | 2016-07-28 | 2016-10-12 | 东台市苏萌针织时装有限公司 | Dye vat with good dyeing effect |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2157204Y (en) * | 1993-03-23 | 1994-02-23 | 无锡县西漳旺庄真丝染整设备厂 | Silk dyeing machine |
| CN2191225Y (en) * | 1994-06-08 | 1995-03-08 | 徐春根 | Automatic refining jigger with high-temp. high-pressure |
| CN1350084A (en) * | 2001-11-05 | 2002-05-22 | 浙江金达创业股份有限公司 | High temperature silk refining machine |
| CN1587484A (en) * | 2004-09-13 | 2005-03-02 | 吴道平 | Inflation pad-jig dyeing machine |
| CN2934245Y (en) * | 2006-08-10 | 2007-08-15 | 何隆昇 | Inner-drum rotary external-drum stationary new Y-type stainless revolving drum |
| CN201729980U (en) * | 2010-07-05 | 2011-02-02 | 江阴金田机械有限公司 | Cloth conveying roller |
| CN102182027A (en) * | 2011-04-28 | 2011-09-14 | 无锡赛腾机电科技有限公司 | 360-degree rotating drum type dyeing machine with low bath ratio |
| CN202347033U (en) * | 2011-11-22 | 2012-07-25 | 海宁上元皮革有限责任公司 | Drum with automatic heating circulating system |
-
2014
- 2014-01-07 CN CN201410024207.2A patent/CN104762775A/en active Pending
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2157204Y (en) * | 1993-03-23 | 1994-02-23 | 无锡县西漳旺庄真丝染整设备厂 | Silk dyeing machine |
| CN2191225Y (en) * | 1994-06-08 | 1995-03-08 | 徐春根 | Automatic refining jigger with high-temp. high-pressure |
| CN1350084A (en) * | 2001-11-05 | 2002-05-22 | 浙江金达创业股份有限公司 | High temperature silk refining machine |
| CN1587484A (en) * | 2004-09-13 | 2005-03-02 | 吴道平 | Inflation pad-jig dyeing machine |
| CN2934245Y (en) * | 2006-08-10 | 2007-08-15 | 何隆昇 | Inner-drum rotary external-drum stationary new Y-type stainless revolving drum |
| CN201729980U (en) * | 2010-07-05 | 2011-02-02 | 江阴金田机械有限公司 | Cloth conveying roller |
| CN102182027A (en) * | 2011-04-28 | 2011-09-14 | 无锡赛腾机电科技有限公司 | 360-degree rotating drum type dyeing machine with low bath ratio |
| CN202347033U (en) * | 2011-11-22 | 2012-07-25 | 海宁上元皮革有限责任公司 | Drum with automatic heating circulating system |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105332187A (en) * | 2015-10-28 | 2016-02-17 | 无锡市惠泽通用机械有限公司 | Liquid-flow automatic alkali de-weighting machine |
| CN106012391A (en) * | 2016-07-28 | 2016-10-12 | 东台市苏萌针织时装有限公司 | Dye vat with good dyeing effect |
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| C06 | Publication | ||
| PB01 | Publication | ||
| EXSB | Decision made by sipo to initiate substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| WD01 | Invention patent application deemed withdrawn after publication | ||
| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20150708 |