A kind of low bath raio segmental dyeing Spray-painting machine
Technical field
The utility model is related to dyeing machinery technical fields, and in particular to a kind of low bath raio segmental dyeing Spray-painting machine.
Background technology
Textile industry is the important industry of Chinese national economy, and for a long time, textile industry is the development of national economy, solution
Certainly the people, which wear the clothes, export goods and earn foreign currency etc., has made major contribution, and the dyeing and finishing industry as connection bridge is undoubtedly in this row
There is consequence in industry.Dyeing and finishing industry is the key that textile deep processing, finishes and put forward added value, be textile fabric,
Raw yarn, embryo cloth are processed into the tie between the final products of consumer goods market, are played and are pushed the important of product joint development
Effect.
Rainbow yarn dyeing is typically to be completed by hand dyeing, and dyeing speed is slow, high labor cost, and dye
Chemical substance may generate injury to operating personnel.With the development of automation dyeing and finishing technique, utility model people proposes utilization
Automation yarn dyeing dyeing apparatus realizes rainbow yarn dyeing technical matters automatically, meets society to rainbow dyeing or multistage color yarn
Demand.Yarn to be dyed be around circlewise, be sleeved in dyeing course support rod piece on, to keep rainbow dyeing course automatic
It realizes, it is necessary to develop a kind of system of fabric multiple color segmental dyeing, the automatic technical matters for realizing segmental dyeing is reduced
Handling time improves dyeing quality and level.
Utility model content
To solve the above-mentioned problems, the utility model proposes a kind of low bath raio segmental dyeing Spray-painting machines.
A kind of low bath raio segmental dyeing Spray-painting machine provided by the utility model, it is real at least through one of following technical solution
It is existing.
A kind of low bath raio segmental dyeing Spray-painting machine includes mainly cylinder body, the dye liquor circulatory system, hangs yarn component power train
System, pressure yarn component transmission system, heat-exchange system, enabling component, dyestuff pair cylinder, spray-painting pipe, sparge pipe, sink, pressure yarn component and
Hang yarn component;
The cylinder body is cylindrical pressure container, horizontal placement;The extension yarn component is arranged above cylinder interior, waits contaminating
Color be wound up as cricoid yarn or fabric is hung on yarn component;It is described to hang yarn component and hang the defeated of yarn component transmission system
Go out axis connection and obtains the rotary motion from motor;It is equipped with sparge pipe, spray-painting pipe and sink successively in the lower section for hanging yarn component;Spray
Water pipe and spray-painting pipe pass through cyclic annular yarn or fabric, and the bottom of cyclic annular yarn or fabric is not contacted with bottom of gullet;
The dye liquor circulatory system includes conduit control valve, spray-painting pipe control valve, return duct, main pump and outlet tube;Sparge pipe with
Conduit control valve connects, and spray-painting pipe is connected with spray-painting pipe control valve, central controller controls conduit control valve and spray-painting management and control system
The opening and closing of valve;Return duct is connected to inferior part of the cylinder block so that the dye liquor in cylinder body enters main pump from return duct, and main pump provides for dye liquor
Power, dye liquor are flowed out by outlet tube, then flow into sparge pipe or spray by the open and close control of conduit control valve and spray-painting pipe control valve
Dye pipe;The dyestuff pair cylinder is connected to the dye liquor circulatory system, by the opening and closing of solenoid valve control pair cylinder dyestuff, by central controller control
System dye pair cylinder supplements dye liquor into the dye liquor circulatory system;The dye liquor circulatory system separately has water inlet pipe to communicate therewith, and is controlled by center
Device controls clear water and flows into the yarn dyeing machine circulatory system.
The pressure yarn component includes presser bar, rotation axis and connecting rod;Presser bar is fixedly connected with the rotating shaft by linking arm;
Rotation axis is parallel with presser bar, and there are spacing between the two;Connecting rod is secured in rotation axis;The end of connecting rod and pressure yarn component
The linking arm of transmission system connects, and so that presser bar is rotated around rotation axis when connecting arm swing;Pressure yarn component transmission system include
Cylinder, swing rod, connecting rod and linking arm;The output shaft of cylinder is connect with swing rod, and swing rod can be driven to swing;One end of connecting rod and pendulum
Bar connection receives the swing from swing rod;The linking arm of equivalent amount, linking arm are set on connecting rod according to the quantity of pressure yarn component
It is connect with the connecting rod of pressure yarn component, the movement for driving pressure yarn component;Central controller can send the generation of order-driven cylinder
The displacement of setting, the final drive link of the displacement are swung, and linking arm band dynamic pressure yarn component is made to engage compression with yarn component is hung
Or separation.
Further, the enabling component includes cylinder cap, counterweight, the first driving cylinder and the second driving cylinder;Cylinder cap
It is fixedly connected with counterweight, to realize that the equalising torque of enabling component, the two are fixed on by hinge on cylinder body;Central controller
The first driving cylinder of control and second drives the flexible of cylinder, to control the opening and closing of enabling component.
Further, it includes output shaft, motor, shaft, worm screw, worm gear and output shaft to hang yarn component transmission system;Output
Axis connection obtains the rotary motion from motor;The output shaft of motor connect with shaft and provides power, and coaxially fixation is set shaft
Worm screw is set, quantity is equal with the quantity of yarn component is hung;Worm and wheel engages, and the rotary motion of shaft is passed to output
Axis;Output shaft and the input axis connection for hanging yarn component.
Further, the sparge pipe belongs to flat hollow tubular structure, and through-hole is arranged in tube wall;The spray-painting pipe belongs to
Thin-walled tubular structure, thin-walled are divided into sealed wall and lower through-hole wall, one end sealing of spray-painting pipe.
Further, the sink belongs to thin-wall construction, and one end is provided with lifter plate, and lifter plate can be moved up and down to change
Become the depth of sink.
Further, in the pressure yarn component include 4~8 presser bars, and angularly circle distribution, the both ends of bar are by pressing from both sides
Plate is fixed.
Further, cylinder body is equipped with liquid level gauge, the liquid level for monitoring dye liquor in master cylinder;When liquid level deficiency, in
The dye liquor saved in dyestuff pair cylinder is pumped into cylinder body by centre controller control, for supplementing the dye liquor amount in master cylinder;Cylinder body is also set
There is pressure gauge, for monitoring dye liquor pressure, when dye liquor insufficient pressure, central controller adjusts main pump rotating speed, improves dye liquor pressure
Power;It is additionally provided with pressure relief system on cylinder body, when the internal pressure of cylinder body is more than the pressure value of setting, automatically turns on relief valve, release cylinder
Body internal pressure, when in-cylinder pressure is more than setting value, relief valve automatically turns on, and releases stress.
Further, cylinder base is additionally provided with heat-exchange system, for heating the dye liquor in master cylinder;Cylinder body inside top is equipped with
Cylinder component is washed, which includes the components such as motor, spray pipe, spring bearing;Spray pipe is connect with outer water tube, and is controlled by center
The opening and closing of device control water pipe processed;Motor is connect with spray pipe, and spray pipe can be driven to do axial rotation motion;Spring bearing is fixed
On cylinder body, it is used to support the movement of spray pipe.Central control system automatically controls the automatic cleaning to cylinder body.
A kind of control method of above-mentioned low bath raio segmental dyeing Spray-painting machine is:The cyclic annular yarn dyed will be needed to hang over extension yarn
On component, since yarn or fabric have gravity, there is frictional force with yarn assembly surface is hung, thus revolved when hanging yarn component
During turning, yarn or fabric also move therewith;According to each section of color element of yarn dyeing, sink lifter plate is adjusted
Highly so that the yarn that the dye liquor depth of sink is just met for dyeing section immerses in sink;Central controller controls press yarn component
Transmission system, which compresses, hangs yarn component, starts the spray-painting pipe control valve and main pump of the dye liquor circulatory system, and dye liquor leads to from the lower of spray-painting pipe
Hole wall is sprayed down on yarn;After the spray-painting technique for completing this section, the dye liquor in spray-painting pipe control valve, emptying sink is closed,
Sparge pipe control valve is opened, sparge pipe cleans yarn;Central controller controls presser bar transmission component, which leaves, hangs yarn bar,
It hangs yarn component transmission system drives and hangs yarn component rotation set angle so that cyclic annular yarn goes to another section of section to be contaminated of yarn
Position, continuation are dyed according to above-mentioned flow.
Compared with the existing technology, the utility model has the following advantages:
The utility model proposes a kind of low bath raio segmental dyeing Spray-painting machine and its control methods, utilize Serve Motor Control
Cyclic annular yarn is realized the automatic segmentation technique of cyclic annular yarn by setting step angle movement;Utilize the adjusting of controllable dye liquor depth
Type sink controls the segment length of segmental dyeing;It is real under the coordination control of yarn step motion, sink dye liquor depth and spray-painting dye liquor
The technical matters of existing fabric multiple color segmental dyeing.The utility model realizes the technical matters of segmental dyeing automatically, substantially
Handling time is reduced, dyeing quality and technological level are improved.The Spray-painting machine of the utility model can obviously save auxiliary agent, dye
Material reduces discharging of waste liquid, has extremely apparent economic and social benefit.
Description of the drawings
Fig. 1 is a kind of structural schematic diagram one of low bath raio segmental dyeing Spray-painting machine in example.
Fig. 2 is low bath raio segmental dyeing Spray-painting machine other side schematic diagram shown in Fig. 1.
Fig. 3 is the structural schematic diagram that low bath raio segmental dyeing Spray-painting machine removes enabling component and part cylinder body shown in Fig. 2.
Fig. 4 is the structural schematic diagram that low bath raio segmental dyeing Spray-painting machine removes enabling component and cylinder body shown in Fig. 1.
Fig. 5 is the structural schematic diagram that low bath raio segmental dyeing Spray-painting machine removes enabling component and cylinder body shown in Fig. 2.
Fig. 6 is that a kind of structure of low bath raio segmental dyeing Spray-painting machine of the utility model (removes enabling component and cylinder body knot
Structure).
Fig. 7 is the front view of Fig. 6.
Fig. 8 is the left view of Fig. 6.
Fig. 9 is the sectional view (only showing section) of Fig. 6.
Figure 10 is the pressure yarn component transmission component structural schematic diagram in example.
Figure 11 is the extension yarn component transmission component structural schematic diagram in example.
Figure 12 is the sink structure schematic diagram in example.
Figure 13 is the sparge pipe structural schematic diagram in example.
Figure 14 is the spray-painting pipe structural schematic diagram in example.
Figure 15 is the pressure yarn component structure diagram in example.
Figure 16 is the extension yarn component structure diagram in example.
Figure 17 is the dye liquor circulating system structure schematic diagram in example.
Figure 18 is the enabling component structure diagram in example.
Figure 19 is the structural schematic diagram that cylinder component is washed in example.
In figure:1- cylinder bodies;The 2- dye liquor circulatory systems;3- hangs yarn component transmission system;4- presses yarn component transmission system;5- is changed
Hot systems;6- enabling components;7- dyestuff pair cylinders;8- washes cylinder component;9- pressure relief systems;10- pressure gauges;11- spray-painting pipes;12- sprays
Water pipe;13- sinks;14- presses yarn component;15- hangs yarn component;16- liquid level gauges;21- main pumps;22- return ducts;23- outlet tubes;
24- conduit control valves;25- spray-painting pipe control valves;31- shafts;32- worm screws;33- worm gears;34- output shafts;35- motors;41-
Cylinder;42- swing rods;43- connecting rods;44- linking arms;61- cylinder caps;62- counterweights;63- first drives cylinder;64- second drives
Cylinder;81- motors;82- spray pipes;83- spring bearings;The upper sealed walls of 111-;112- lower through-hole walls;131- lifter plates;
141- presser bars;142- rotation axis;143- connecting rods.
Specific implementation mode
The specific implementation of the utility model is described further below in conjunction with example and attached drawing, but the utility model
Implement without being limited thereto.
As shown in Fig. 1~Fig. 8, a kind of low bath raio segmental dyeing Spray-painting machine, mainly include cylinder body 1, the dye liquor circulatory system 2,
Hang yarn component transmission system 3, pressure yarn component transmission system 4, heat-exchange system 5, enabling component 6, dyestuff pair cylinder 7, wash cylinder component 8,
Pressure relief system 9, pressure gauge 10, spray-painting pipe 11, sparge pipe 12, sink 13, pressure yarn component 14, extension yarn component 15, liquid level gauge 16 etc.
Component;
Such as Fig. 1, the cylinder body 1 is cylindrical pressure container, horizontal placement;The extension yarn component 15 is arranged in cylinder body 1
It is to be dyed to be wound up as cricoid yarn or fabric is hung on yarn component above portion.Such as Figure 11, the extension yarn component 1 with
The connection of output shaft 34 for hanging yarn component transmission system 3 obtains the rotary motion from motor 35;The output shaft and shaft of motor 35
31 connect and provide power, and worm screw 32 has coaxially been fixedly installed in shaft 31, and quantity is equal with the quantity of yarn component 15 is hung;Snail
Bar 32 is engaged with worm gear 33, and the rotary motion of shaft 32 is passed to output shaft 34;Output shaft 34 is defeated with extension yarn component 15
Enter axis connection.Sparge pipe 12, spray-painting pipe 11 and sink 13 have been set gradually in the lower section for hanging yarn component 15;Sparge pipe 12 and spray-painting
Pipe 11 passes through cricoid yarn or fabric, the bottom of cyclic annular yarn or fabric not to be contacted with 13 bottom of sink;The sparge pipe
12 belong to flat hollow tubular structure, and through-hole is arranged in tube wall;The spray-painting pipe 11 belongs to thin-walled tubular structure, and thin-walled is divided into
Sealed wall 111 and lower through-hole wall 112, one end sealing of spray-painting pipe.The sink 13 belongs to thin-wall construction, and one end is provided with liter
Plate 131 drops, and lifter plate can move up and down, and change the depth of sink.
Such as Figure 17, sparge pipe 12 and spray-painting pipe 11 are connect with conduit control valve 24 and spray-painting pipe control valve 25 respectively successively,
The opening and closing of the central controller controls conduit control valve 24 and spray-painting pipe control valve 25 of overflow dyeing machine;Return duct 22 and 1 lower part of cylinder body
Connection so that the dye liquor in cylinder body enters main pump 21 from return duct 22, and main pump provides power for dye liquor, and is flowed by outlet tube 23
Go out, sparge pipe 12 or spray-painting pipe 11 are flowed into according to the opening and closing of conduit control valve 24 and spray-painting pipe control valve 25.The dyestuff pair
Cylinder 7 is connected to the dye liquor circulatory system 2, is supplemented from central controller controls dyestuff pair cylinder into the dye liquor circulatory system.Dye liquor recycles
System 2 separately has water inlet pipe to communicate therewith, and the yarn dyeing machine circulatory system is flowed by central controller controls clear water.
Such as Figure 15, the pressure yarn component 14 is made of presser bar 141, rotation axis 142 and connecting rod 143 etc.;Include in component
4~8 presser bars 141, and angularly circle distribution, the both ends of bar have clamping plate to fix all pressure pipes;Presser bar passes through company
Arm is connect to be fixedly connected with rotation axis 142;Rotation axis 142 is parallel with presser bar 141, and the two is provided with certain distance;Rotation axis
Connecting rod 143 is secured on 142.The end of connecting rod 143 is connect with the linking arm 44 of pressure yarn component transmission system 4, when linking arm is put
When dynamic presser bar 141 can rotate around rotation axis 142.Such as Figure 10, presses yarn component transmission system 4 by cylinder 41, swing rod 42, connects
Bar 43 and linking arm 44 etc. form;The output shaft of cylinder 41 is connect with swing rod 42, and swing rod can be driven to swing;One end of connecting rod 43
It is connect with swing rod 42 and receives the swing from swing rod 42;Equivalent amount is arranged according to the quantity of pressure yarn component 14 on connecting rod 43
Linking arm 44, linking arm 44 are connect with the connecting rod 143 of pressure yarn component 14, the movement for driving pressure yarn component.Central controller
The displacement that order-driven cylinder 41 is set can be sent, the final drive link 43 of the displacement is swung, and makes linking arm 44
Band dynamic pressure yarn component 14 is compressed or is detached with the engagement of yarn component 15 is hung.
Such as Figure 18, the enabling component 6 includes cylinder cap 61, the driving driving cylinder of cylinder 63 and second of counterweight 62, first
64;Cylinder cap 61 is fixedly connected with counterweight 62, to realize that the equalising torque of enabling component, the two are fixed on cylinder body by hinge
On 1;Central controller controls first drive cylinder 63 and second to drive the flexible of cylinder 64, to control opening for enabling component
It closes.
Further, liquid level gauge 16, the liquid level for monitoring dye liquor in master cylinder are provided on cylinder body 1;When liquid level deficiency,
The dye liquor saved in dyestuff pair cylinder 7 is pumped into cylinder body by central controller controls, for supplementing the dye liquor amount in master cylinder.Cylinder body
1 is provided with pressure gauge 9, for monitoring dye liquor pressure, when dye liquor pressure is not known, adjusts 21 rotating speed of main pump, improves dye liquor pressure.
Pressure relief system 9 (existing pressure relief system such as relief valve can be used to realize) is provided on cylinder body 1, when in-cylinder pressure is more than setting value
When, relief valve automatically turns on, and releases stress.
Further, 1 bottom of cylinder body is provided with heat-exchange system 5, for heating the dye liquor in master cylinder.1 inside top of cylinder body
Provided with cylinder component 8 is washed, there is central control system to automatically control the automatic cleaning to cylinder body.Such as Figure 19, which includes motor
81, the components such as spray pipe 82, spring bearing 83;Spray pipe 82 is connect with outer water tube, and by central controller controls water pipe
Opening and closing;Motor 81 is connect with spray pipe 82, and spray pipe 82 can be driven to do axial rotation motion;Spring bearing 83 is fixed on cylinder body
On 1, it is used to support the movement of spray pipe 82.Central control system automatically controls the automatic cleaning to cylinder body.
A kind of control method of the low bath raio segmental dyeing Spray-painting machine of this example:The cyclic annular yarn dyed will be needed to hang over
On yarn component 15, since yarn or fabric have certain gravity, there is certain frictional force with yarn assembly surface is hung, thus
When hanging yarn component in rotary course, yarn or fabric also move therewith.According to each section of color element of yarn dyeing, adjust
The height of water-saving groove lifter plate 131 so that the yarn that the dye liquor depth of sink 13 is just met for dyeing section immerses in sink.In
Entreat controller control pressure yarn component transmission system 4 to compress and hang yarn component 15, start spray-painting pipe control valve 21 and main pump 25, dye liquor from
The lower through-hole wall of spray-painting pipe 11 is sprayed down on yarn;After the spray-painting technique for completing this section, closing spray-painting pipe control valve 25,
The dye liquor in sink is emptied, opens sparge pipe control valve 24, sparge pipe 12 cleans yarn.Central controller controls press yarn
Bar transmission component 5, which leaves, hangs yarn bar 7, hangs yarn component transmission system 3 and extension yarn component 15 is driven to rotate set angle so that is cyclic annular
Yarn goes to another section of section to be contaminated of yarn, and continuation is dyed according to above-mentioned flow.
According to the disclosure and teachings of the above specification, the utility model those skilled in the art can also be to above-mentioned reality
The mode of applying is changed and is changed.Therefore, the utility model is not limited to specific implementation mode disclosed and described above, right
Some modifications and changes of the utility model should also be as falling into the protection scope of the claims of the present utility model.