CN216193370U

CN216193370U - Bulk fiber dyeing and elution integrated equipment

Info

Publication number: CN216193370U
Application number: CN202122755557.4U
Authority: CN
Inventors: 张靖宇; 房宽峻; 林凯; 李田田; 朱子玉; 杨毅; 孙涵; 高晶; 刘思雨; 李晓彤
Original assignee: Shandong Huanghe Delta Institute Of Textile Science And Technology Co ltd
Current assignee: Shandong Huanghe Delta Institute Of Textile Science And Technology Co ltd
Priority date: 2021-11-11
Filing date: 2021-11-11
Publication date: 2022-04-05
Anticipated expiration: 2031-11-11

Abstract

The utility model relates to a loose fiber dyeing and eluting integrated device. The structure of the device comprises a bottom framework, a control system, a transmission system and a dye vat part, wherein a rotating cage which is divided into eight areas by eight stainless steel baffles with the aperture ratio of 70% is arranged in the dye vat and is used for dyeing and washing fibers. The dyeing and elution integrated equipment has the advantages of uniform dyeing, small water consumption in washing, simple process and the like.

Description

Bulk fiber dyeing and elution integrated equipment

Technical Field

The utility model relates to the technical field of fiber treatment equipment, in particular to loose fiber dyeing and eluting integrated equipment.

Background

At present, in the loose fiber processing industry, equipment for dyeing and washing cellulose fibers such as cotton, viscose and the like mainly uses a dye vat, and dyeing and washing processes are carried out in the same equipment. However, during dyeing, because loose fibers have certain thickness and compactness, auxiliary agents such as salt, alkali and the like cannot uniformly enter the fibers, so that uneven dyeing is caused; and the liquid carrying rate of the dyed fiber is very high, and the direct water washing causes the defects of poor washing effect, large water consumption and the like. Although the traditional industrial washing machine integrates elution, if the industrial washing machine is used for dyeing and washing, fibers roll and rub in the washing machine, so that the fibers are knotted, and subsequent processing is influenced. To this end, we propose an integrated apparatus for dyeing and eluting loose fibers to solve the above problems.

SUMMERY OF THE UTILITY MODEL

The utility model provides a loose fiber dyeing and elution integrated device, which has high exchange efficiency of inner and outer dye solutions of fiber, and simultaneously, the fiber is separated by 8 baffles, and added auxiliary agents such as salt, alkali and the like can more easily enter the fiber to reduce the inner and outer color difference; on the other hand, after dyeing is finished, dehydration can be carried out to reduce the liquid carrying rate of the fibers, so that the washing efficiency is improved, and the cost and the discharge capacity are reduced.

In order to solve the technical problem, the utility model provides a loose fiber dyeing and elution integrated device which is characterized in that: including base frame, base frame passes through expansion bolts to be fixed subaerial, the dye vat is installed to one side at base frame top, dye vat internal assembly has the rotary cage, inside liquid level controller and the temperature sensor of being equipped with of dye vat, step motor is installed to the opposite side at base frame top, step motor is connected with the band pulley through belt drive, the band pulley is installed on the dye vat, a driving shaft is connected to the band pulley and is fixed with rotary cage one side, be equipped with the bearing on the driving shaft and pass through sealing device with the dye vat and be connected fixedly, the sealing device is the skeleton oil blanket, the rotary cage is enclosed by corrosion resistant plate, and inside 8 stainless steel baffle by 8 separate out 8 dyeing washing areas of a corrosion resistant plate.

Preferably, the front surface of the dye vat is provided with a glass door, the dye vat is provided with a pneumatic valve for controlling the opening and closing of the glass door, the pneumatic valve is used as a switch, a water injection port and an auxiliary agent adding port are arranged above the dye vat, and a steam valve and a water outlet are arranged below the dye vat.

Preferably, a control cabinet is further installed on one side, close to the stepping motor, of the top of the base frame.

Preferably, the stainless steel plate has an aperture ratio of 50% and the stainless steel baffle plate has an aperture ratio of 70%.

Preferably, the display screen is installed on the front of switch board, and one side of display screen is provided with the adjusting knob.

Preferably, four damping shock absorbers are fixedly installed at the top of the base frame, and the dye vat is installed on the four damping shock absorbers.

Compared with the related art, the utility model has the following beneficial effects:

1. the equipment processes the fiber by adopting a dyeing and elution integrated mode, on one hand, during dyeing, the rotating cage rotates at a slower speed, the exchange efficiency of dye liquor inside and outside the fiber is high, and meanwhile, the fiber is separated by 8 baffles, and the added auxiliary agents such as salt, alkali and the like can more easily enter the fiber to reduce the color difference inside and outside the fiber; on the other hand, after dyeing is finished, dehydration can be carried out to reduce the liquid carrying rate of the fibers, so that the washing efficiency is improved, and the cost and the discharge capacity are reduced.

2. No matter this equipment is when dyeing or washing, and the rotating cage is cut apart into 8 regional backs, can prevent to cause at rotatory in-process fibre rolling friction and knot, influences follow-up processing. Meanwhile, the production of fibers with different quantities is facilitated after the regions are divided, and the fibers can be symmetrically distributed during washing and dewatering, so that the stability of the equipment is improved.

Drawings

FIG. 1 is a schematic view of the overall structure of the present invention;

FIG. 2 is a schematic view of the structure of the rotating cage of the present invention;

FIG. 3 is a cross-sectional view of the dye vat of the present invention;

fig. 4 is a view of the sealing device of the present invention.

Reference numbers in the figures: 1. a base frame; 2. a damping shock absorber; 3. a control cabinet; 4. a stepping motor; 5. a belt; 6. a pulley; 7. a dye vat; 8. rotating the cage; 9. a stainless steel baffle plate; 10. a glass door; 11. a pneumatic valve; 12. a water injection port; 13. an additive addition port; 14. a steam valve; 15. a water outlet; 16. a drive shaft; 17. a bearing; 18. a sealing device; 19. a display screen; 20. a button.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments; all other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

As shown in figures 1-4, a loose fiber dyeing and washing integrated equipment comprises a base frame 1 fixed on the ground through expansion bolts to prevent the danger caused by shaking of the equipment during production, four damping shock absorbers 2 mounted on the base frame 1 and capable of offsetting most impact force when a rotary cage 8 is washed and dewatered, a stepping motor 4 mounted on the base frame 1 and capable of providing power for operation of the equipment, a control cabinet 3 mounted on the base frame 1 and including a power supply, a circuit, an operation interface and the like of the equipment to control the equipment, the stepping motor 4 is connected with a belt wheel 6 through a belt 5, a dye vat 7 mounted on the damping shock absorbers 2 and used for dyeing and washing, a rotary cage 8 inside the dye vat 7, the rotary cage 8 is surrounded by stainless steel with 50% of aperture ratio and divided into 8 areas by 8 stainless steel baffles 9 with 70% of aperture ratio, and normal exchange of water between the rotary cage 8 and the dye vat 7 and between the areas can be ensured during dyeing and washing, divide into 8 parts with rotating cage 8 and reduced the motion space of pocket, the pocket is high-strength high wear-resisting material, can effectively reduce the friction of fibre when rotatory, also can satisfy the fibre production of different quantity simultaneously.

Furthermore, a water injection port 12 is arranged above the dye vat 7, a water discharge port 15 is arranged below the dye vat 7, water is injected during dyeing water washing, water is discharged after the dyeing water washing is finished, an auxiliary agent adding port 13 is arranged above the dye vat 7 and can be directly added when auxiliary agents are needed, a steam valve 14 is arranged below the dye vat 7, the valve is automatically opened to heat when hot water is needed, a belt wheel 6 is arranged on one side of the dye vat 7, the belt wheel 6 is connected with a driving shaft 16 and fixed with one side of the rotating cage 8, smooth rotating water washing and dewatering of the internal rotating cage 8 are guaranteed, a bearing 17 is arranged on the driving shaft 16 and connected and fixed with the dye vat 7 through a sealing device 18, and the sealing device is a framework oil seal 18 and prevents water in the dye vat 7 from splashing during running.

Further, a display screen 19 is arranged on the control cabinet 3, and a button 20 is arranged on one side of the display screen 19 and used for setting parameters such as dyeing and washing time, water temperature, water quantity, rotating speed, dewatering time and the like.

The working principle is as follows: loading the bulk fibers into eight mesh bags, preferably made of high-strength and high-wear-resistance materials, opening pneumatic valves 11, respectively loading the mesh bags into rotating cages 8, closing glass doors 10, a program is set on the control cabinet 3, a 'confirmation' button is pressed for starting, the well-melted dye liquor is injected into the dye vat 7 through the water injection port 12, the required additives such as salt, alkali and the like are added through an additive adding port 13, the stepping motor 4 is connected with a belt wheel 6 through a belt 5 to drive a rotating cage 8 to rotate slowly for dyeing, dewatering is carried out after dyeing is finished, and (3) washing step by step according to a set program, when water needs to be drained, the water outlet 15 controls the valve to be opened to drain away water with floating color, when the water needs to be heated, the steam valve 14 is opened, when the water temperature reaches a set temperature, the temperature sensor transmits a signal and stops heating, and when the water washing is finished after the last dehydration, the pneumatic valve 11 is opened to take out the mesh bag.

It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The utility model provides a loose fiber dyes elution integral type equipment which characterized in that: including base frame (1), base frame (1) is fixed subaerial through expansion bolts, dye vat (7) are installed to one side at base frame (1) top, dye vat (7) internal assembly has rotary cage (8), step motor (4) are installed to the opposite side at base frame (1) top, step motor (4) are connected with band pulley (6) through belt (5) transmission, install on dye vat (7) band pulley (6), band pulley (6) are connected a driving shaft (16) and are fixed with rotary cage (8) one side, bearing (17) are equipped with on driving shaft (16) and are connected fixedly through sealing device (18) with dye vat (7), rotary cage (8) are enclosed by corrosion resistant plate, and inside 8 stainless steel baffle (9) by separating out 8 dyeing washing areas.

2. The loose fiber dyeing and elution integrated equipment according to claim 1, wherein a glass door (10) is installed on the front surface of the dye vat (7), a pneumatic valve (11) for controlling the glass door (10) to be opened and closed is installed on the dye vat (7), a water injection port (12) and an auxiliary agent adding port (13) are arranged above the dye vat (7), and a steam valve (14) and a water outlet (15) are arranged below the dye vat (7).

3. The bulk fiber dyeing and elution integrated equipment as claimed in claim 1, characterized in that a control cabinet (3) is further installed on one side of the top of the base frame (1) close to the stepping motor (4).

4. The integrated apparatus for dyeing and eluting loose fibers as claimed in claim 1, wherein the aperture ratio of the stainless steel plate is 50%, and the aperture ratio of the stainless steel baffle plate (9) is 70%.

5. The bulk fiber dyeing and elution integrated equipment according to claim 3, characterized in that a display screen (19) is installed on the front surface of the control cabinet (3), and an adjusting button (20) is arranged on one side of the display screen (19).

6. The bulk fiber dyeing and washing integrated equipment according to claim 1, characterized in that four damping shock absorbers (2) are fixedly installed on the top of the base frame, and the dye vat (7) is installed on the four damping shock absorbers (2).