CN104762639A - A porous aluminum-based composite anode used for a hydrometallurgy electrodeposition process and a preparing method - Google Patents

A porous aluminum-based composite anode used for a hydrometallurgy electrodeposition process and a preparing method Download PDF

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CN104762639A
CN104762639A CN201510102717.1A CN201510102717A CN104762639A CN 104762639 A CN104762639 A CN 104762639A CN 201510102717 A CN201510102717 A CN 201510102717A CN 104762639 A CN104762639 A CN 104762639A
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anode
alloy
aluminum
alloy matrix
composite anode
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CN104762639B (en
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周向阳
杨娟
王辉
刘宏专
杨焘
马驰原
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KUNMING HENDERA SCIENCE AND TECHNOLOGY Co.,Ltd.
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Central South University
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Abstract

A porous aluminum-based composite anode used for a hydrometallurgy electrodeposition process and a preparing method are disclosed. A substrate of the anode is an aluminum alloy having a three-dimensional through-hole structure. A coating layer is disposed on pore walls of the aluminum alloy substrate having the three-dimensional through-hole structure and the surface of the aluminum alloy substrate, and comprises a lead-silver alloy inner layer and a lead alloy outer layer used for fully-developed lead anodes for hydrometallurgy electrodeposition processes. The preparing method includes following three steps: pretreating the porous aluminum substrate, attaching a lead-silver alloy bottom layer to the porous aluminum substrate and performing after-treatment. The porous aluminum-based composite anode prepared by the method is low in overpotential of oxygen evolution, good in electrical conductivity and good in creep resistance. Cathode products produced by adopting the anode are high in quality. The cost of raw materials for manufacturing the anode is low. In addition, a manufacturing process route for the anode is simple, and can be used for large-scale industrial production of the anode.

Description

Hydrometallurgy galvanic deposit operation porous aluminum based composite anode and preparation method
Technical field
The present invention relates to a kind of porous metal composite material preparation method, particularly a kind of hydrometallurgy galvanic deposit operation porous aluminum based composite anode and preparation method, belong to metallic substance preparation and technical field of wet metallurgy.
Background technology
Due to hydrometallurgy have that comprehensive resource utilization rate is high, process environmental protection and to advantages such as low grade ore strong adaptabilities, the non-ferrous metals such as Cu, Zn, Ni, Co, Cd, Mn are undertaken extracting the share accounted for by wet method and increase gradually.Galvanic deposit is the important procedure that hydrometallurgy extracts in non-ferrous metal technological process, the insoluble Pb alloy of current industrial most employing is as anode, but because lead density is large, specific conductivity is not high and tensile strength is little, thus cause anode in use easily to occur the appearance of the defects such as the large and current efficiency of creep, anode drop is low; In addition, the silver also containing many content in some anode, result also in anode material cost high.Therefore alleviate anode weight, improve anode conductivity and tensile strength, to reduce the lifting of bullion content to existing hydrometallurgical technology in anode significant.
To be combined with each other that to prepare aluminium base plumbous composite anode be the effective means improving anode performance with aluminium by plumbous, forefathers also do a lot in this respect.Patent 200710065927.3 and patent 01135605.7 have employed similar method, namely the mode of dipping or electroless plating of first passing through is at aluminum surface layer preplating one deck transition metal layer, and then casting lead alloy is carried out on pre-plating layer, zone of oxidation due to aluminium surface is easy to be formed, and these class methods certainly will be difficult to ensure the long-acting combination of card pre-plating layer and aluminum substrate.Patent 200910094290.X discloses a class directly method of lead plating alloy layer on aluminum substrate, and the method is except complex process, and the control of thickness of coating and the combination between coating and aluminum substrate are still its subject matter.
Develop aluminium base plumbous composite anode for prior art and there is aluminum substrate and lead alloy top layer is difficult to the aspect problems such as long-acting combination and complex process, the present inventor, through repeatedly studying, has invented a kind of hydrometallurgy galvanic deposit operation porous aluminum-base composite lead anode preparation method.
Summary of the invention
The object of the invention is to the deficiency overcoming prior art, provide a kind of rational in infrastructure, aluminium/plumbous interface cohesion tight, electroconductibility and creep-resistant property is good, the hydrometallurgy galvanic deposit operation porous aluminum based composite anode of long service life and preparation method.
A kind of hydrometallurgy galvanic deposit operation of the present invention porous aluminum based composite anode, described composite anode matrix is for having the aluminium alloy of " three-dimensional through hole structure ", on the hole wall of " the three-dimensional through hole structure " of alloy matrix aluminum and aluminium alloy matrix surface be provided with coating layer, described coating layer is made up of pb-ag alloy internal layer and the hydrometallurgy electrodeposition operation lead alloy skin of ripe lead anode;
A kind of hydrometallurgy galvanic deposit operation of the present invention porous aluminum based composite anode, in alloy matrix aluminum, the clear size of opening of " three-dimensional through hole structure " is 4-8mm, and the porosity of alloy matrix aluminum is 60-80%;
A kind of hydrometallurgy galvanic deposit operation of the present invention porous aluminum based composite anode, in coating layer, the thickness of internal layer pb-ag alloy is 0.2-0.5mm, and the thickness of outer lead alloy is 0.8-2.5mm; In pb-ag alloy, the mass percentage of silver is 0.2-0.6wt%.
A kind of hydrometallurgy galvanic deposit operation of the present invention porous aluminum based composite anode, in alloy matrix aluminum, the mass percentage of each element is:
0.5-1.5wt%Mg, 3-5wt%Si, 0.5-1.5wt%Cu, aluminium surplus.
A kind of hydrometallurgy galvanic deposit operation of the present invention porous aluminum based composite anode, anode hole is of a size of 1-2mm, and the porosity of anode is 55-65%.
The preparation method of a kind of hydrometallurgy galvanic deposit of the present invention operation porous aluminum based composite anode, comprises the steps:
The first step: alloy matrix aluminum pre-treatment
Select hole to be interconnected, bore hole size be 4-8mm, porosity is the alloy matrix aluminum of 60-80%,
By alloy matrix aluminum, being placed in temperature is that the nitric acid vapor of 60-100 DEG C is oxidized, after surface produces micropore, and washing; Then, the alloy matrix aluminum after oxidation is placed in sodium hydroxide lye and soaks, the micropore that nitric acid oxidation is formed expands, finally, with deionized water rinsed clean, oven dry;
Second step: the coated pb-ag alloy of aluminium alloy matrix surface
By the first step gained alloy matrix aluminum and pb-ag alloy ingot one packaged enter encloses container, encloses container is evacuated down to 0.01-10Pa, then, maintain vacuum tightness, after encloses container being warmed up to 350-520 DEG C of insulation 10-30min, in encloses container, pass into rare gas element, make the pressure of encloses container reach 15-120Mpa, after pressurize 30-60mi; Cool to 320-330 DEG C with stove, release, at this temperature, alloy matrix aluminum is taken out in plumbous melt, air-cooled, obtain the porous anode crude green body that surface bonding has pb-ag alloy layer;
3rd step: aftertreatment is carried out to the first base of second step gained porous anode
After second step gained anode crude green body surface chemistry terne coating, be in the lead alloy melt of the ripe lead anode of hydrometallurgy electrodeposition operation of 350-450 DEG C, carry out at least 3 recycle metal baths in temperature, obtain hydrometallurgy galvanic deposit operation porous aluminum based composite anode.
The preparation method of a kind of hydrometallurgy galvanic deposit of the present invention operation porous aluminum based composite anode, alloy matrix aluminum is oxidized in nitric acid vapor, be by unsettled for the alloy matrix aluminum salpeter solution liquid level in closed reactor, heating salpeter solution is oxidized alloy matrix aluminum; The mass percentage concentration of described salpeter solution is 65-68%, and its volume accounts for the 5-30% of closed reactor volume, oxidization time 5-30min;
In sodium hydroxide lye, sodium hydrate content is 40-60g/l, and the temperature of sodium hydroxide lye is 40-55 DEG C, soak time 5-10min.
The preparation method of a kind of hydrometallurgy galvanic deposit of the present invention operation porous aluminum based composite anode, when lowering the temperature with stove, in maintenance encloses container, pressure is at 15-120Mpa, and rate of temperature fall is 1-5 DEG C/min.
The preparation method of a kind of hydrometallurgy galvanic deposit of the present invention operation porous aluminum based composite anode, surface chemistry terne coating, that first for porous anode base is placed in chemical plating fluid, at 75-100 DEG C of (preferably 90 DEG C) temperature, react 20-60min (preferred 30min), in chemical plating fluid, the content of each component is:
Methylsulphonic acid 150-350ml/l (preferred 200ml/l),
Tin methane sulfonate 200-400ml/l (preferred 320ml/l),
The plumbous 100-300ml/l (preferred 160ml/l) of methylsulphonic acid,
Thiocarbamide 50-100g/l (preferred 80g/l),
Sodium hypophosphite 5-15g/l (preferred 10g/l),
EDTA1-3g/l (preferred 2g/l),
Xitix 1-3g/l (preferred 2g/l).
" long-acting seamless " that the method for the invention achieves between aluminum substrate and lead alloy combines, based on following reason: when 1. pre-treatment being carried out to porous aluminum matrix, acid gas atmosphere and dilute alkaline soln dual corrosion, this not only can remove the oxide skin on porous aluminum surface, particularly by nitric acid vapor to core surfaces corrosion treatment, can corrosion hole be produced, during follow-up alkaline purification, due to Al 2o 3can react with alkali with Al, expand aluminium surface micropore size further, be conducive to pb-ag alloy melt and immerse in the micropore of aluminium alloy matrix surface, subsequently, adopt the infiltration applying certain pressure in encloses container, utilize impressed pressure, overcome aluminium, plumbous interface wettability is poor, the obstacle that plumbous melt is not easily combined with aluminum alloy surface, pb-ag alloy melt can be immersed in the micropore of aluminium alloy matrix surface, then, near lead alloy melting temperature, alloy matrix aluminum takes out by (320-330 DEG C) from pb-ag alloy melt, air-cooled, make the pb-ag alloy quick solidification sticking to aluminium alloy matrix surface, immerse the pb-ag alloy in aluminum alloy surface micropore and form mechanical snap between micropore, realize the physical bond of pb-ag alloy and alloy matrix aluminum, 2. in the aluminium alloy that alloy matrix aluminum of the present invention is selected, master alloying element is Mg, and at about 350-520 DEG C, when pressurization, insulation, the lead of molten state and magnesium form Mg-Pb or Al-Mg-Pb alloy, realize " metallurgical binding " at aluminium alloy core matrix/plumbous interface.The present invention has the alloy matrix aluminum of three-dimensional through hole by arranging, master alloying element is selected to be the aluminium alloy of magnesium, the combination of rapid air-cooled technique after employing pressure infiltration, make between composite anode top layer lead alloy and core aluminium alloy, to form " physical bond " and " metallurgical binding ", guarantee that " long-acting seamless " between aluminum substrate and lead alloy combines.There is the defect that aluminum substrate and lead alloy top layer are difficult to long-acting combination and complex process in the aluminium base plumbous composite anode overcome prepared by prior art.
Subsequently, learn terne coating and recycle metal bath on pb-ag alloy surface, the ripe lead anode lead alloy being applicable to hydrometallurgy electrodeposition operation at pb-ag alloy surface parcel is outer, prepares porous porous aluminum-base composite anode.
The electroconductibility of anode prepared by the inventive method and physical strength are all good, mainly because the constituent class of adopted foamed aluminium radical system aluminium alloy for subsequent use is similar to ZL101A, there are some researches show (see " Special Processes of Metal Castings and non-ferrous alloy; 2010; 30 [12]: 1162-1165 "), the specific conductivity of such alloy 20 DEG C time is 23.20-23.78MSm -1, the tensile strength after T6 process can reach 285MPa, namely aluminium alloy specific conductivity close to plumbous 5 times, tensile strength is close to 15 times of high-strength lead alloy; In addition, anode adopts vesicular structure, by controlling its porosity, under the prerequisite ensureing anode strength property, anode weight is greatly alleviated, and the anode of preparation has outstanding creep-resistant property and lightweight.
The present invention develop the positively effect that anode has low overpotential for oxygen evolution, long life and high-quality cathode product, this is because: 1. " the three-dimensional through hole structure " of anode makes the conductive surface area comparatively classic flat-plate anode increase a lot of times of its reality, thus the actual current density of anode is greatly reduced, according to Tafel equation η=a+blogi, reduce the reduction that current density can realize oxygen overpotential on anode; 2. under low current density, electrodeposition process Anodic surface institute formed oxide film densification, effectively can improve the acid corrosion-resistant performance of anode, this not only reduces anode lead and to be corroded the speed entering electrolytic solution, the lead content reduced in cathode product, but also effectively extend anode life.
The material cost (particularly bullion content) of anode prepared by the inventive method more industrial anode used significantly reduces, and this is mainly caused by unique vesicular structure of anode and high porosity.
Therefore, composite anode of the present invention, compared with anode that known technology is announced, has following major advantage and positively effect:
(1) compared with known technology, porous aluminum pre-treatment of the present invention in conjunction with vacuum pressure infiltration, aluminium/plumbous interface " long-acting seamless " can be realized combine, avoid the appearance that the methods such as traditional plating may cause existing defect such as plating dead angle, trachoma etc.;
(2) anode prepared by the technology of the present invention has good electroconductibility and creep resistance, and this will be conducive to the reduction of bath voltage and reduce anode in short circuit number of times, thus can realize the saving of electrodeposition process energy consumption;
(3) vesicular structure of anode, makes the actual current density flowing through anode greatly reduce, this be anodic overpotential significantly reduction, save galvanic deposit power consumption and lay a good foundation further; Low current density can make the passive film of anode surface finer and close, and this is very beneficial for extending anode life and improving cathode product quality;
(4) vesicular structure of anode not only makes that quality of anode significantly alleviates, the lead alloy raw material of anode manufacture significantly reduces, and labour intensity when effectively alleviating workman's change poles plate.
Accompanying drawing explanation
The shaping schematic view of accompanying drawing 1 porous al base sacrificial anode of the present invention;
Accompanying drawing 2 is I enlarged view in accompanying drawing 1;
Accompanying drawing 3 is II enlarged view in accompanying drawing 1;
Accompanying drawing 4 is III enlarged view in accompanying drawing 1;
In figure: alloy matrix aluminum---100, porous anode crude green body---200, porous aluminum based composite anode---300, the through hole of " three-dimensional through hole structure " in alloy matrix aluminum---101, the micropore of aluminium alloy matrix surface---102, pb-ag alloy internal layer---201, lead alloy is outer---and 301.
Embodiment
Below in conjunction with accompanying drawing, the invention will be further described, but the present invention is not limited thereto.
See accompanying drawing 1,2,3,4.
The preparation of porous al base sacrificial anode of embodiment 1 Zinc electrolysis
A kind of hydrometallurgy galvanic deposit operation porous aluminum based composite anode, described composite anode matrix is for having the aluminium alloy of " three-dimensional through hole structure ", on the hole wall of " the three-dimensional through hole structure " of alloy matrix aluminum (100) and aluminium alloy matrix surface be provided with coating layer, described coating layer is made up of pb-ag alloy internal layer (201) and the hydrometallurgy electrodeposition operation lead alloy skin (301) of ripe lead anode; In alloy matrix aluminum, the through hole (101) of " three-dimensional through hole structure " is of a size of 4-6mm, and the porosity of alloy matrix aluminum is 60%; In coating layer, the thickness of internal layer pb-ag alloy is 0.3mm, and the thickness of outer lead alloy is 1mm; Mass percentage silver-colored in pb-ag alloy is the mass percentage of each element in 0.2-0.6wt% alloy matrix aluminum:
0.5wt%Mg, 3wt%Si and 0.5wt%Cu, aluminium surplus.
Anode hole is of a size of 1-2mm, and the porosity of anode is 55-65%.
Its preparation method, comprises the steps:
The first step: alloy matrix aluminum pre-treatment
Select hole to be interconnected, bore hole size be 4-8mm, porosity is the alloy matrix aluminum of 60-80%,
By alloy matrix aluminum, on unsettled salpeter solution liquid level in closed reactor, heating salpeter solution to 100 DEG C, produces nitric acid vapor and is oxidized alloy matrix aluminum, oxidization time 5min, after surface produces micropore (102), and washing; Then, the alloy matrix aluminum after oxidation being placed in sodium hydrate content is that the sodium hydroxide lye of 60g/l soaks 5min, and the temperature of sodium hydroxide lye is 55 DEG C, and the micropore expansion that nitric acid oxidation is formed, finally, with deionized water rinsed clean, oven dry;
The mass percentage concentration of described salpeter solution is 66%, and its volume accounts for 5% of closed reactor volume;
Second step: the coated pb-ag alloy of aluminium alloy matrix surface
By packaged for the pb-ag alloy ingot one of the first step gained alloy matrix aluminum and silver content 0.2wt% enter encloses container, encloses container is evacuated down to 0.01Pa, then, maintain vacuum tightness, after encloses container being warmed up to 520 DEG C of insulation 40min, in encloses container, pass into rare gas element, make the pressure of encloses container reach 60Mpa, after pressurize 60mi; Keep pressure in encloses container constant, rate of temperature fall is 2 DEG C/min, cools to 320 DEG C with stove, release, at this temperature, slowly takes out alloy matrix aluminum in plumbous melt, air-cooled, obtain the porous anode crude green body (200) that surface bonding has pb-ag alloy layer;
3rd step: aftertreatment is carried out to the first base of second step gained porous anode
Chemical plating fluid is placed in second step gained anode crude green body, react 25min at 80 DEG C of temperature after, be in the lead alloy melt of the ripe lead anode of hydrometallurgy electrodeposition operation of 350 DEG C, carry out 3 minor metal bath circulations in temperature, obtain hydrometallurgy galvanic deposit operation porous aluminum based composite anode (300);
In chemical plating fluid, the content of each component is:
Methylsulphonic acid 200ml/l,
Tin methane sulfonate 320ml/l,
The plumbous 150ml/l of methylsulphonic acid,
Thiocarbamide 80g/l,
Sodium hypophosphite 10g/l,
EDTA 2g/l,
Xitix 2g/l.
Quantitative measurement result shows: in anode prepared by the present embodiment, silver content is 0.13%, only has industrial 16% of current zinc hydrometallurgy Pb-Ag (0.8wt%) anode; Specific conductivity 5.85MSm -1, exceed dull and stereotyped Pb-Ag (0.8wt%) anode 20%; Tensile strength 42.5MPa, is equivalent to 2 times of dull and stereotyped alloy lead anode.Found by porous base anode described in contrast the present embodiment and the electrodeposition behavior of dull and stereotyped Pb-Ag (0.8wt%) anode under the industrial electrolysis condition of Zinc electrolysis: the more dull and more stereotyped Pb-Ag of overpotential for oxygen evolution (0.8wt%) anode of porous al base sacrificial anode reduces 148mV; Corrosion rate in electrolyte system is only 20% of dull and stereotyped anode; Lead content in cathode product zinc is 0.00079%, is only dull and stereotyped anode gained cathode product 51%.These test results show, the over-all properties of anode of the present invention is far superior to traditional dull and stereotyped lead anode.
The preparation of porous al base sacrificial anode of embodiment 2 bronze medal electrodeposition
A kind of hydrometallurgy galvanic deposit operation porous aluminum based composite anode, described composite anode matrix is for having the aluminium alloy of " three-dimensional through hole structure ", on the hole wall of " the three-dimensional through hole structure " of alloy matrix aluminum (100) and aluminium alloy matrix surface be provided with coating layer, described coating layer is made up of pb-ag alloy internal layer (201) and the hydrometallurgy electrodeposition operation lead alloy skin (301) of ripe lead anode; In alloy matrix aluminum, the through hole (101) of " three-dimensional through hole structure " is of a size of 5-8mm, and the porosity of alloy matrix aluminum is 70%; In coating layer, the thickness of internal layer pb-ag alloy is 0.3mm, and the thickness of outer lead alloy is 1.2mm; Mass percentage silver-colored in pb-ag alloy is the mass percentage of each element in 0.2-0.6wt% alloy matrix aluminum:
0.9wt%Mg, 4wt%Si and 1wt%Cu, aluminium surplus.
Anode hole is of a size of 1-2mm, and the porosity of anode is 55-65%.
Its preparation method, comprises the steps:
The first step: alloy matrix aluminum pre-treatment
Select hole to be interconnected, bore hole size be 4-8mm, porosity is the alloy matrix aluminum of 60-80%,
By alloy matrix aluminum, on unsettled salpeter solution liquid level in closed reactor, heating salpeter solution to 60 DEG C, produces nitric acid vapor and is oxidized alloy matrix aluminum, oxidization time 8min, after surface produces micropore (102), and washing; Then, the alloy matrix aluminum after oxidation being placed in sodium hydrate content is that the sodium hydroxide lye of 40g/l soaks 10min, and the temperature of sodium hydroxide lye is 45 DEG C, and the micropore expansion that nitric acid oxidation is formed, finally, with deionized water rinsed clean, oven dry;
The mass percentage concentration of described salpeter solution is 66%, and its volume accounts for 30% of closed reactor volume;
Second step: the coated pb-ag alloy of aluminium alloy matrix surface
By packaged for the pb-ag alloy ingot one of the first step gained alloy matrix aluminum and silver content 0.6wt% enter encloses container, encloses container is evacuated down to 1Pa, then, maintain vacuum tightness, after encloses container being warmed up to 520 DEG C of insulation 30min, in encloses container, pass into rare gas element, make the pressure of encloses container reach 90Mpa, after pressurize 45mi; Keep pressure in encloses container constant, rate of temperature fall is 5 DEG C/min, cools to 330 DEG C with stove, release, at this temperature, slowly takes out alloy matrix aluminum in plumbous melt, air-cooled, obtain the porous anode crude green body (200) that surface bonding has pb-ag alloy layer;
3rd step: aftertreatment is carried out to the first base of second step gained porous anode
Chemical plating fluid is placed in second step gained anode crude green body, react 30min at 90 DEG C of temperature after, be in the lead alloy melt of the ripe lead anode of hydrometallurgy electrodeposition operation of 350 DEG C, carry out 6 minor metal bath circulations in temperature, obtain hydrometallurgy galvanic deposit operation porous aluminum based composite anode (300);
In chemical plating fluid, the content of each component is:
Methylsulphonic acid 200ml/l,
Tin methane sulfonate 320ml/l,
The plumbous 150ml/l of methylsulphonic acid,
Thiocarbamide 80g/l,
Sodium hypophosphite 10g/l,
EDTA 2g/l,
Xitix 2g/l.
Quantitative measurement result shows: in anode prepared by the present embodiment, silver content is 0.04%, specific conductivity 5.46MSm -1, exceed dull and stereotyped Pb-Ag (0.8wt%) anode 12%; Tensile strength 34.5MPa, is equivalent to 1.5 times of dull and stereotyped alloy lead anode.By porous base anode described in comparative analysis the present embodiment and classic flat-plate Pb-Ca-Sn anode, behavior in copper electrodeposition finds, the more dull and more stereotyped anode of overpotential for oxygen evolution of porous al base sacrificial anode reduces 128mV; Corrosion rate in electrolyte system is only 25% of dull and stereotyped anode; Lead content in cathode product copper is only dull and stereotyped anode gained cathode product 51%.These test results show, the over-all properties of anode of the present invention is far superior to traditional dull and stereotyped lead anode.

Claims (10)

1. hydrometallurgy galvanic deposit operation porous aluminum based composite anode, it is characterized in that: described composite anode matrix is for having the aluminium alloy of " three-dimensional through hole structure ", on the hole wall of " the three-dimensional through hole structure " of alloy matrix aluminum and aluminium alloy matrix surface be provided with coating layer, described coating layer is made up of pb-ag alloy internal layer and the hydrometallurgy electrodeposition operation lead alloy skin of ripe lead anode.
2. composite anode according to claim 1, is characterized in that: in alloy matrix aluminum, the clear size of opening of " three-dimensional through hole structure " is 4-8mm, and the porosity of alloy matrix aluminum is 60-80%.
3. composite anode according to claim 1, it is characterized in that: in coating layer, the thickness of internal layer pb-ag alloy is 0.2-0.5mm, the thickness of outer lead alloy is 0.8-2.5mm.
4. composite anode according to claim 3, is characterized in that: in pb-ag alloy, the mass percentage of silver is 0.2-0.6wt%.
5. composite anode according to claim 5, is characterized in that: in alloy matrix aluminum, the mass percentage of each element is:
0.5-1.5wt%Mg, 3-5wt%Si, 0.5-1.5wt%Cu, aluminium surplus.
6. composite anode according to claim 1-5 any one, is characterized in that: anode hole is of a size of 1-2mm, and the porosity of anode is 55-65%.
7. the preparation method of composite anode as claimed in claim 6, comprises the steps:
The first step: alloy matrix aluminum pre-treatment
Select hole to be interconnected, bore hole size be 4-8mm, porosity is the alloy matrix aluminum of 60-80%,
By alloy matrix aluminum, being placed in temperature is that the nitric acid vapor of 60-100 DEG C is oxidized, after surface produces micropore, and washing; Then, the alloy matrix aluminum after oxidation is placed in sodium hydroxide lye and soaks, the micropore that nitric acid oxidation is formed expands, finally, with deionized water rinsed clean, oven dry;
Second step: the coated pb-ag alloy of aluminium alloy matrix surface
By the first step gained alloy matrix aluminum and pb-ag alloy ingot one packaged enter encloses container, encloses container is evacuated down to 0.01-10Pa, then, maintain vacuum tightness, encloses container being warmed up to 350-520 DEG C is incubated at least after 10min, rare gas element is passed in encloses container, the pressure of encloses container is made to reach 15-120Mpa, pressurize, at least after 30min, cools to 320-330 DEG C with stove, release, at this temperature, alloy matrix aluminum is taken out in plumbous melt, air-cooled, obtain the porous anode crude green body that surface bonding has pb-ag alloy layer;
3rd step: aftertreatment is carried out to the first base of second step gained porous anode
After second step gained anode crude green body surface chemistry terne coating, be in the lead alloy melt of the ripe lead anode of hydrometallurgy electrodeposition operation of 350-450 DEG C, carry out at least 3 recycle metal baths in temperature, obtain hydrometallurgy galvanic deposit operation porous aluminum based composite anode.
8. the preparation method of composite anode according to claim 7, it is characterized in that: alloy matrix aluminum is oxidized in nitric acid vapor, be by unsettled for the alloy matrix aluminum salpeter solution liquid level in closed reactor, heating salpeter solution is oxidized alloy matrix aluminum; The mass percentage concentration of described salpeter solution is 65-68%, and its volume accounts for the 5-30% of closed reactor volume, oxidization time 5-30min;
In sodium hydroxide lye, sodium hydrate content is 40-60g/l, and the temperature of sodium hydroxide lye is 40-55 DEG C, soak time 5-10min.
9. the preparation method of composite anode according to claim 7, is characterized in that: when lowering the temperature with stove, and in maintenance encloses container, pressure is at 15-120Mpa, and rate of temperature fall is 1-5 DEG C/min.
10. the preparation method of composite anode according to claim 7, is characterized in that: surface chemistry terne coating, is first for porous anode base is placed in chemical plating fluid, and at 75-100 DEG C of temperature, react 20-60min, in chemical plating fluid, the content of each component is:
Methylsulphonic acid 150-350ml/l,
Tin methane sulfonate 200-400ml/l,
The plumbous 100-300ml/l of methylsulphonic acid,
Thiocarbamide 50-100g/l,
Sodium hypophosphite 5-15g/l,
EDTA 1-3g/l,
Xitix 1-3g/l.
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CN106884187A (en) * 2017-02-16 2017-06-23 中南大学 A kind of preparation method and applications of porous alloy lead anode
CN106906495A (en) * 2017-04-07 2017-06-30 湘西凌云友研新材有限公司 Pb-ag alloy composite anode plate of aluminium base and preparation method thereof
CN113122843A (en) * 2021-04-05 2021-07-16 莫日根 Preparation method of aluminum alloy composite board
CN115101722A (en) * 2022-06-28 2022-09-23 晖阳(贵州)新能源材料有限公司 Preparation method for preparing porous silver coated hard carbon composite material by magnetron sputtering method

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