CN108330324A - New zinc magnesium-based galvanizing by dipping spends Mg-In-Ni kirsites with no zinc - Google Patents

New zinc magnesium-based galvanizing by dipping spends Mg-In-Ni kirsites with no zinc Download PDF

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Publication number
CN108330324A
CN108330324A CN201810487056.2A CN201810487056A CN108330324A CN 108330324 A CN108330324 A CN 108330324A CN 201810487056 A CN201810487056 A CN 201810487056A CN 108330324 A CN108330324 A CN 108330324A
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China
Prior art keywords
zinc
dipping
galvanizing
alloy
kirsites
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CN201810487056.2A
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Chinese (zh)
Inventor
杨长江
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Guangzhou Xianzhi Technology Co Ltd
Guangzhou Yuzhi Technology Co Ltd
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Guangzhou Xianzhi Technology Co Ltd
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Priority to CN201810487056.2A priority Critical patent/CN108330324A/en
Publication of CN108330324A publication Critical patent/CN108330324A/en
Withdrawn legal-status Critical Current

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    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C1/00Making non-ferrous alloys
    • C22C1/02Making non-ferrous alloys by melting
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C18/00Alloys based on zinc
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C2/00Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
    • C23C2/04Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor characterised by the coating material
    • C23C2/06Zinc or cadmium or alloys based thereon

Abstract

The invention discloses the no zinc of new zinc magnesium-based galvanizing by dipping to spend Mg In Ni kirsites and its processing technology.According to weight percent, the ingredient of the alloy is:Mg:5.0‑8.0wt.%,Y:0.2‑0.3wt.%,In:0.4‑0.6wt.%,Ni:1.0‑1.2wt.%,Bi:0.3‑0.5wt.%,Mo:0.2 0.4wt.%, surplus are zinc.The material can be used for the galvanizing by dipping of steel plate at 320 340 degree, and obtain excellent corrosion resistance.For promoting the industrialization process and adjustment metallurgical industry structure in China, will be of great significance.

Description

New zinc magnesium-based galvanizing by dipping spends Mg-In-Ni kirsites with no zinc
Technical field
The present invention relates to technical field of alloy, specifically, being related to a kind of kirsite.
Background technology
The loss that the corrosion of metal material is brought to national economy is very surprising.According to statistics, in the world every year due to corrosion The weight of the metal product of failure is approximately equivalent to the one third of metal annual output.In the Great Britain and USA of industry prosperity, because of corrosion Caused by economic loss account for about the 4% of total value of production in national economy.Since the safeguard procedures implementation of steel is unfavorable, corrosion causes in China Loss proportion bigger.It is most basic, widest in current steel anti-corrosive etching method in the world to implement hot dip galvanizing process One of method.By hot dip galvanizing process in one layer of zinc coat of steel product Surface Creation, utilization is very fine and close and corrosion resistant Perishable steel matrix and extraneous electrolyte are effectively kept apart, make workpiece from the corrosion of extraneous electrolyte by zinc layers.
Since the standard electrode potential of zinc is defeated by iron, zinc coat has galvanic anode protection in water and wet air The effect for protecting base steel, so as to greatly extend the service life of steel.Industrially common zinc coat have galvanizing by dipping, Electrogalvanizing, mechanical zinc-plating and thermal spraying(Plating)Zinc etc., wherein galvanizing account for about the 95% of zinc-plated total amount, and galvanizing is alive with zinc amount The 40% of zinc yield is accounted within the scope of boundary, accounts for about 30% or so of zinc yield in China.
Galvanizing by dipping is to delay one of most effective means of steel material environmental corrosion, it is surface is cleaned, activation Steel product afterwards is dipped in the zinc liquid of melting, by the reaction and diffusion between iron zinc, is adhered in steel product coating surface The good zn alloy coating of property.In general, the technique of galvanizing by dipping can be expressed as:Leaching zinc part inspection-oil removing-acidity is removed Rust-leaching solvent-drying-leaching zinc-cold water exposure-passivation-cleaning-trimming-inspection-packing-storage.With other metal protection methods Compare, hot-dip galvanizing technique coating physical barriers in the protection feature that electrochemical protection is combined, coating and matrix In bond strength, the compactness of coating, durability, maintenance-free and economy and its adaptability to article shape and size On, there is unrivaled advantage.
Hot dip galvanized product mainly has steel plate, steel band, steel wire, steel pipe etc., wherein hot-dip galvanized steel sheet proportion at present It is maximum.For a long time, hot-dip galvanizing technique is received because of its cheap plating cost, excellent protection feature and beautiful appearance The favor of people, be widely used in automobile, building, household electrical appliances, chemical industry, machinery, oil, metallurgy, light industry, traffic, electric power, aviation and The fields such as ocean engineering.
21st century, steel products will be human society most important irreplaceable structural material and yield most Greatly, the most wide functional material of covering surface.Metallurgical industry structural adjustment paces in the world's are accelerated, the center of gravity of production will from developed country to Developing country shifts.China is in process of industrialization at present, lasting, the fast-developing and industry of each department of national economy More stringent requirements are proposed for kind, quality of the upgrading to galvanizing by dipping steel products.Accelerate the structure tune of China's metallurgical industry It is whole, it will be of great significance.
In the process of setting of galvanizing by dipping, nucleus can grow greatly dendrite under the degree of supercooling of very little.One time dendrite is long Greatly to a certain extent after, grow secondary dendrite, last dendrite is connected with dendrite, is covered with entire interface.These are more thick Big dendrite is also referred to as zinc flower.This zinc-plated plate surface liquid Zn forms beautiful zinc flower after crystallisation by cooling, and as plating The distinctive mark of zine plate.But hot-dip galvanizing sheet steel is when carrying out application, surface relief injustice caused by zinc is spent is after painting still It is high-visible, to affect the surface quality of product, limit the application of normal zinc flower hot-galvanized steel plate.
Seek the key that better design of material method becomes in solution hot-dip galvanized steel sheet application study and industrialization to ask One of topic.In addition, it is also to solve galvanizing by dipping alloy weight in galvanizing by dipping production process to be designed by advanced materialogy One of the solution direction of big problem.Alloying Design method is to select and add suitable alloying element in hot dip galvanized zinc alloy To influence the alloy in galvanizing by dipping and subsequent use process.Thus, the type of various elements how is balanced in kirsite And content, it is current galvanizing by dipping alloy field urgent problem to be solved.Such alloy industrialization can obtain great warp Ji and social benefit.In the near future, as more engineer application fields are expanded, such novel alloy will be in more warm It is used widely in zinc immersion.
Invention content
The purpose of the present invention is to overcome the deficiency in the prior art, and providing one kind can make under 320-340 degree atmospheric conditions New zinc magnesium-based galvanizing by dipping spends Mg-In-Ni kirsites with no zinc.
To achieve the goals above, the present invention adopts the following technical scheme that:
A kind of new zinc magnesium-based galvanizing by dipping no zinc flower Mg-In-Ni kirsites.By weight percentage, the group of alloy becomes: Mg:5.0-8.0wt.%,Y:0.2-0.3wt.%,In:0.4-0.6wt.%,Ni:1.0-1.2wt.%,Bi:0.3-0.5wt.%,Mo: 0.2-0.4wt.%, surplus are zinc.The kirsite is in fusion process because the weight for volatilizing and forming the reasons such as clinker and losing exists 1.0-2.0wt.% or so.
Above-mentioned new zinc magnesium-based galvanizing by dipping spends the preparation method of Mg-In-Ni kirsites with no zinc, includes the following steps: As above the raw material matched is added in the electric induction furnace of argon gas protection, and uses silicon carbide crucible;The raw material that will as above match It is added in the electric induction furnace of atmosphere protection, and uses silicon carbide crucible;Sensing heating forms alloy solution to 500-600 degree, And it is sufficiently stirred 10 minutes or so using electromagnetic agitation effect;Alloy liquid is stood in the heat preservation of 500-600 degree and is poured after ten minutes It casts onto in the same level equipment of heat top and carries out semi-continuous casting into required billet, it is 5-8m/min that ingot casting, which moves down speed,.The casting Ingot can regard thin plate galvanizing by dipping of the galvanizing by dipping raw material for subsequent handling and handle, and the operating temperature of wherein galvanizing by dipping is 320-340 degree, hot dipping time are 10-15 seconds.
Compared with prior art, the present invention has the advantages that:
(1)Galvanizing covering power is good, plated layer compact, and no organic matter is mingled with, and corrosion once, also have it is certain from More ability, this is that the selfreparing of zinc coat plays a protective role again to matrix.But with atmospheric environment, coastal salt fog and change Work Acid Rain Zone corrosive environment situation is increasingly sharpened, and eroded elements concentration gradually increases in environment, and zinc layers selfreparing rate is less than heat There is corrosion failure situation in the corrosion failure rate of zinc coat, zinc layers.In the harsher region of environmental condition, this destruction is made With remaining serious, certain areas even 5-10 hot dips zinc product just must be replaced or be safeguarded.This patent is to current hot-dip Zinc product corrosion resistance present situation in urgent need to be improved provides a kind of solution of materialogy.
(2)The new zinc alloy has extremely excellent resistance to volatilization and oxidation resistent susceptibility.In galvanizing by dipping industrial production, For the alloy when being exposed in air, alloy surface can generate one layer of oxide and nitride film.These membrane structures are fine and close, sprawl Property it is strong, excellent protection can be provided, prevent kirsite melt it is further oxidation and evaporation.Generally speaking, using this patent Alloy, zinc is since the non-normal consumption for aoxidizing and volatilizing can maintain 3-5wt.% or so for a long time, and general hot-dip The zinc non-normal consumption amount of zinc can reach 40wt.%.
(3)The material is 320-340 degree for the temperature of the galvanizing by dipping of thin plate, and the hot dipping time is 10-15 seconds.It compares For, traditional galvanizing by dipping temperature is 360-450 degree, and the hot dipping time is 30-60 seconds.Due to reducing hot dipping temperature and hot dipping Time.From energy saving and for reducing cost, the effect of this patent is apparent.
(4)Galvanizing coating binding force is tested using coating adhesion scratch test machine, the horizontal sliding speed of pressure head 4 Mm/min vertical loads loading velocities are 100 N/min.The dip galvanized load of the material preparation is plated when reaching 92 N Layer is scratched completely, and coating is scratched when traditional hot galvanized layer load reaches 70N.As it can be seen that the novel hot-dip is zinc-plated to use alloy Coating bonding state with steel matrix is obviously improved, and can slow down crack growth rate when by plus load, to carry The binding force at high interface.In addition, the novel coating interior tissue is dense, the continuous of coating each region performance ensure that Property.The defects of no plating leakage, list edge zinc thorn.
(5)Using the hot dip galvanized zinc alloy, so that it may to thin plate spend without zinc on traditional hot-dip galvanizing line Galvanizing by dipping is processed.Products obtained therefrom is not in the product that zinc lace comes completely after surface carries out Pressing Deformation and spraying operation The phenomenon that poor quality.It is contemplated that the industrialization of such alloy can obtain great economic and social benefit.Soon In the future, as more engineer application fields are expanded, such novel alloy will be used widely in more galvanizings by dipping.
Specific implementation mode
Embodiment 1
One kind spending Mg-In-Ni kirsites in 320-340 degree using the no zinc of new zinc magnesium-based galvanizing by dipping.By weight percentage Meter, the chemical composition of alloy are:Mg:5.0wt.%,Y:0.2wt.%,In:0.4wt.%,Ni:1.0wt.%,Bi:0.3wt.%,Mo: 0.2wt.%, surplus are zinc.The preparation method of alloy:As above the raw material matched is added in the electric induction furnace of argon gas protection, and Using silicon carbide crucible;As above the raw material matched is added in the electric induction furnace of atmosphere protection, and uses silicon carbide crucible;Sense It should be heated to 500-600 degree and form alloy solution, and be sufficiently stirred 10 minutes or so using electromagnetic agitation effect;By alloy liquid It stands to be cast to after ten minutes in the same level equipment of heat top in the heat preservation of 500-600 degree and carries out semi-continuous casting into required circle Ingot, it is 5-8m/min that ingot casting, which moves down speed,.The ingot casting can regard the thin plate hot-dip that galvanizing by dipping raw material is used for subsequent handling Zinc processing, the wherein operating temperature of galvanizing by dipping are 320-340 degree, and the hot dipping time is 10-15 seconds.
This patent present situation in urgent need to be improved to current hot dip galvanized product corrosion resistance provides a kind of solution of materialogy Certainly scheme.The new zinc alloy has extremely excellent resistance to volatilization and oxidation resistent susceptibility.In galvanizing by dipping industrial production, the conjunction For gold when being exposed in air, alloy surface can generate one layer of oxide and nitride film.These membrane structures are fine and close, spreadability By force, excellent protection can be provided, the further oxidation and evaporation of kirsite melt are prevented.Generally speaking, using this patent Alloy, zinc is since the non-normal consumption for aoxidizing and volatilizing can maintain 3-5wt.% or so for a long time, and general galvanizing by dipping Zinc non-normal consumption amount can reach 40wt.%.Due to reducing hot dipping temperature and hot dipping time.From energy saving and reduce cost For, the effect of this patent is apparent.
The novel hot-dip is zinc-plated to be obviously improved with alloy with the coating bonding state of steel matrix, when by plus load Crack growth rate can be slowed down, to improve the binding force at interface.In addition, the novel coating interior tissue is dense, protect The continuity of coating each region performance is demonstrate,proved.The defects of no plating leakage, list edge zinc thorn.Using the hot dip galvanized zinc alloy, so that it may with Thin plate is carried out without zinc flower galvanizing by dipping processing on traditional hot-dip galvanizing line.Products obtained therefrom carries out punching press change on surface Be not in the low phenomenon of the next product quality of zinc lace completely after shape and spraying operation.
Embodiment 2
One kind spending Mg-In-Ni kirsites in 320-340 degree using the no zinc of new zinc magnesium-based galvanizing by dipping.By weight percentage Meter, the chemical composition of alloy are:Mg: 8.0wt.%,Y: 0.3wt.%,In:0.6wt.%,Ni:1.2wt.%,Bi:0.5wt.%, Mo:0.4wt.%, surplus are zinc.The preparation method of alloy:As above the raw material matched is added to the electric induction furnace of argon gas protection It is interior, and use silicon carbide crucible;As above the raw material matched is added in the electric induction furnace of atmosphere protection, and uses silicon carbide earthenware Crucible;Sensing heating forms alloy solution to 500-600 degree, and is sufficiently stirred 10 minutes or so using electromagnetic agitation effect;It will close Golden liquid stands to be cast to after ten minutes in the same level equipment of heat top in the heat preservation of 500-600 degree carries out semi-continuous casting at required Billet, ingot casting move down speed be 5-8m/min.The ingot casting can regard thin plate heat of the galvanizing by dipping raw material for subsequent handling Zinc immersion processing, the wherein operating temperature of galvanizing by dipping are 320-340 degree, and the hot dipping time is 10-15 seconds.
This patent present situation in urgent need to be improved to current hot dip galvanized product corrosion resistance provides a kind of solution of materialogy Certainly scheme.The new zinc alloy has extremely excellent resistance to volatilization and oxidation resistent susceptibility.In galvanizing by dipping industrial production, the conjunction For gold when being exposed in air, alloy surface can generate one layer of oxide and nitride film.These membrane structures are fine and close, spreadability By force, excellent protection can be provided, the further oxidation and evaporation of kirsite melt are prevented.Generally speaking, using this patent Alloy, zinc is since the non-normal consumption for aoxidizing and volatilizing can maintain 3-5wt.% or so for a long time, and general galvanizing by dipping Zinc non-normal consumption amount can reach 40wt.%.Due to reducing hot dipping temperature and hot dipping time.From energy saving and reduce cost For, the effect of this patent is apparent.
The novel hot-dip is zinc-plated to be obviously improved with alloy with the coating bonding state of steel matrix, when by plus load Crack growth rate can be slowed down, to improve the binding force at interface.In addition, the novel coating interior tissue is dense, protect The continuity of coating each region performance is demonstrate,proved.The defects of no plating leakage, list edge zinc thorn.Using the hot dip galvanized zinc alloy, so that it may with Thin plate is carried out without zinc flower galvanizing by dipping processing on traditional hot-dip galvanizing line.Products obtained therefrom carries out punching press change on surface Be not in the low phenomenon of the next product quality of zinc lace completely after shape and spraying operation.
Embodiment 3
One kind spending Mg-In-Ni kirsites in 320-340 degree using the no zinc of new zinc magnesium-based galvanizing by dipping.By weight percentage Meter, the chemical composition of alloy are:Mg:5.2wt.%,Y:0.2wt.%,In:0.5wt.%,Ni:1.0wt.%,Bi:0.4wt.%,Mo: 0.3wt.%, surplus are zinc.The preparation method of alloy:As above the raw material matched is added in the electric induction furnace of argon gas protection, and Using silicon carbide crucible;As above the raw material matched is added in the electric induction furnace of atmosphere protection, and uses silicon carbide crucible;Sense It should be heated to 500-600 degree and form alloy solution, and be sufficiently stirred 10 minutes or so using electromagnetic agitation effect;By alloy liquid It stands to be cast to after ten minutes in the same level equipment of heat top in the heat preservation of 500-600 degree and carries out semi-continuous casting into required circle Ingot, it is 5-8m/min that ingot casting, which moves down speed,.The ingot casting can regard the thin plate hot-dip that galvanizing by dipping raw material is used for subsequent handling Zinc processing, the wherein operating temperature of galvanizing by dipping are 320-340 degree, and the hot dipping time is 10-15 seconds.
This patent present situation in urgent need to be improved to current hot dip galvanized product corrosion resistance provides a kind of solution of materialogy Certainly scheme.The new zinc alloy has extremely excellent resistance to volatilization and oxidation resistent susceptibility.In galvanizing by dipping industrial production, the conjunction For gold when being exposed in air, alloy surface can generate one layer of oxide and nitride film.These membrane structures are fine and close, spreadability By force, excellent protection can be provided, the further oxidation and evaporation of kirsite melt are prevented.Generally speaking, using this patent Alloy, zinc is since the non-normal consumption for aoxidizing and volatilizing can maintain 3-5wt.% or so for a long time, and general galvanizing by dipping Zinc non-normal consumption amount can reach 40wt.%.Due to reducing hot dipping temperature and hot dipping time.From energy saving and reduce cost For, the effect of this patent is apparent.
The novel hot-dip is zinc-plated to be obviously improved with alloy with the coating bonding state of steel matrix, when by plus load Crack growth rate can be slowed down, to improve the binding force at interface.In addition, the novel coating interior tissue is dense, protect The continuity of coating each region performance is demonstrate,proved.The defects of no plating leakage, list edge zinc thorn.Using the hot dip galvanized zinc alloy, so that it may with Thin plate is carried out without zinc flower galvanizing by dipping processing on traditional hot-dip galvanizing line.Products obtained therefrom carries out punching press change on surface Be not in the low phenomenon of the next product quality of zinc lace completely after shape and spraying operation.

Claims (3)

1. a kind of new zinc magnesium-based galvanizing by dipping spends Mg-In-Ni kirsites with no zinc;According to weight percent, the alloy at It is divided into:Mg:5.0-8.0wt.%,Y:0.2-0.3wt.%,In:0.4-0.6wt.%,Ni:1.0-1.2wt.%,Bi:0.3- 0.5wt.%,Mo:0.2-0.4wt.%, surplus are zinc.
2. new zinc magnesium-based galvanizing by dipping spends Mg-In-Ni kirsites with no zinc according to claim 1, it is characterised in that packet Include following steps:As above the raw material matched is added in the electric induction furnace of atmosphere protection, and uses silicon carbide crucible;Induction adds Heat forms alloy solution to 500-600 degree, and is sufficiently stirred 10 minutes or so using electromagnetic agitation effect;Alloy liquid is existed The heat preservation of 500-600 degree, which stands to be cast to after ten minutes in the same level equipment of heat top, carries out semi-continuous casting into required billet, It is 5-8m/min that ingot casting, which moves down speed,.
3. new zinc magnesium-based galvanizing by dipping spends Mg-In-Ni kirsites with no zinc according to claim 1, it is characterised in that packet Containing following procedure of processing:The ingot casting can regard steel plate galvanizing by dipping of the galvanizing by dipping raw material for subsequent handling and handle, wherein The operating temperature of galvanizing by dipping is 320-340 degree, and the hot dipping time is 10-15 seconds.
CN201810487056.2A 2018-05-21 2018-05-21 New zinc magnesium-based galvanizing by dipping spends Mg-In-Ni kirsites with no zinc Withdrawn CN108330324A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109182841A (en) * 2018-11-09 2019-01-11 广州宇智科技有限公司 It is a kind of that there is sensible heat and latent heat heat accumulation 200-300 degree kirsite simultaneously

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109182841A (en) * 2018-11-09 2019-01-11 广州宇智科技有限公司 It is a kind of that there is sensible heat and latent heat heat accumulation 200-300 degree kirsite simultaneously

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