CN104762523B - A kind of method preparing copper alloy valve pipe fitting - Google Patents
A kind of method preparing copper alloy valve pipe fitting Download PDFInfo
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- CN104762523B CN104762523B CN201510199494.5A CN201510199494A CN104762523B CN 104762523 B CN104762523 B CN 104762523B CN 201510199494 A CN201510199494 A CN 201510199494A CN 104762523 B CN104762523 B CN 104762523B
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- pipe fitting
- valve pipe
- incubated
- monel
- temperature
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- 238000000034 method Methods 0.000 title claims abstract description 14
- 229910000881 Cu alloy Inorganic materials 0.000 title abstract description 8
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims abstract description 19
- 229910052802 copper Inorganic materials 0.000 claims abstract description 19
- 239000010949 copper Substances 0.000 claims abstract description 19
- 239000000203 mixture Substances 0.000 claims abstract description 13
- 229910052755 nonmetal Inorganic materials 0.000 claims abstract description 13
- 238000005495 investment casting Methods 0.000 claims abstract description 8
- 229910045601 alloy Inorganic materials 0.000 claims abstract description 7
- 239000000956 alloy Substances 0.000 claims abstract description 7
- 238000005422 blasting Methods 0.000 claims abstract description 7
- 229910000792 Monel Inorganic materials 0.000 claims description 39
- 229910000838 Al alloy Inorganic materials 0.000 claims description 12
- 238000005275 alloying Methods 0.000 claims description 12
- 238000005480 shot peening Methods 0.000 claims description 12
- 238000003723 Smelting Methods 0.000 claims description 6
- 229910001297 Zn alloy Inorganic materials 0.000 claims description 6
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 6
- 229910052782 aluminium Inorganic materials 0.000 claims description 6
- 239000011324 bead Substances 0.000 claims description 6
- 239000010941 cobalt Substances 0.000 claims description 6
- 229910017052 cobalt Inorganic materials 0.000 claims description 6
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 claims description 6
- 238000001816 cooling Methods 0.000 claims description 6
- 238000010438 heat treatment Methods 0.000 claims description 6
- 239000000155 melt Substances 0.000 claims description 6
- QELJHCBNGDEXLD-UHFFFAOYSA-N nickel zinc Chemical compound [Ni].[Zn] QELJHCBNGDEXLD-UHFFFAOYSA-N 0.000 claims description 6
- 239000002245 particle Substances 0.000 claims description 6
- 238000002360 preparation method Methods 0.000 claims description 6
- 238000010791 quenching Methods 0.000 claims description 6
- 230000000171 quenching effect Effects 0.000 claims description 6
- 239000000126 substance Substances 0.000 claims description 6
- 238000004519 manufacturing process Methods 0.000 abstract description 9
- 229910052684 Cerium Inorganic materials 0.000 abstract 1
- 229910052804 chromium Inorganic materials 0.000 abstract 1
- 229910052742 iron Inorganic materials 0.000 abstract 1
- 229910052748 manganese Inorganic materials 0.000 abstract 1
- 229910052750 molybdenum Inorganic materials 0.000 abstract 1
- 229910052758 niobium Inorganic materials 0.000 abstract 1
- 229910052720 vanadium Inorganic materials 0.000 abstract 1
- 229910052725 zinc Inorganic materials 0.000 abstract 1
- 238000005266 casting Methods 0.000 description 3
- 229910000906 Bronze Inorganic materials 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 238000000137 annealing Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
Landscapes
- Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
- Contacts (AREA)
- Valve Housings (AREA)
- Moulds For Moulding Plastics Or The Like (AREA)
- Coating By Spraying Or Casting (AREA)
- Prostheses (AREA)
Abstract
The invention discloses a kind of method preparing copper alloy valve pipe fitting, it is characterized in that, the percentage by weight of alloy composition is: Ni 8.6%, Co 1.6%, Zn 5.6%, Cr 0.056%, Sb 0.36%, V 0.036%, Fe 0.036%, Nb 0.016%, Mn 0.016%, Ce 0.056%, Mo 0.036%, surplus is copper and inevitable nonmetal inclusion, by adopting hot investment casting and blasting technology, improve the compactness of valve pipe fitting, simplify technique, improve production efficiency, reduce production cost.
Description
Technical field
The present invention relates to a kind of method preparing copper alloy valve pipe fitting, belong to acid bronze alloy and manufacture field.
Background technology
Monel is owing to having good mechanical performance, wearability, corrosion resistance etc., thus obtain in valve pipe fitting manufacture field and use widely, but in view of the hot-working character that monel is poor, the forming mode of monel bar is casting mainly, but it is many to there is internal flaw in the monel of casting, compactness is poor, and the problems such as seepage easily occurs in life-time service, and this makes the casting reliability of monel, yield rate, service life, stock utilization etc. all be restricted；And prior art prepare monel need to through pressure processing repeatedly, homogenizing annealing, and its processing technique is complicated, causes existing monel relatively costly.
Summary of the invention
It is an object of the invention to provide a kind of solve that prior art cast monel valve pipe fitting internal flaw is many, the poor problem of compactness, Simplified flowsheet, raising production efficiency, the production technology making monel valve pipe fitting of production cost of reducing.
The invention discloses a kind of method that investment casting prepares monel valve pipe fitting for achieving the above object, it is characterized in that, the percentage by weight of alloy composition is: Ni8.6%, Co1.6%, Zn5.6%, Cr0.056%, Sb0.36%, V0.036%, Fe0.036%, Nb0.016%, Mn0.016%, Ce0.056%, Mo0.036%, surplus is copper and inevitable nonmetal inclusion
The preparation method of institute's monel valve pipe fitting, comprise the following steps: require to carry out dispensing according to above-mentioned monel chemical composition, it is initially charged fine copper ingot, after fine copper ingot melts, adds nickel zinc alloy, then add cobalt, it is eventually adding containing other alloying elements, smelting temperature is 1380 DEG C, cast: cast temperature is 1360 DEG C, after carry out the demoulding, the monel valve pipe fitting obtained is incubated 120 minutes at 860 DEG C, then carries out Quenching Treatment in this temperature；Cooldown rate is more than 30 DEG C/sec；Afterwards copper alloy valve pipe fitting is heated to 360 DEG C and is incubated 12 hours；Drop to 310 DEG C with 2 DEG C/min of rate of temperature fall afterwards, be incubated 8 hours, after drop to 270 DEG C with 1 DEG C/min of rate of temperature fall, be incubated 4 hours, after drop to 210 DEG C with 1 DEG C/min of rate of temperature fall again, be incubated 5 hours, air cooling to room temperature,
After heat treatment, described valve pipe fitting is placed on the loading stage of shot blasting equipment and carries out bead；Loading stage at the uniform velocity rotates with the rotating speed of 6rad/min；The jet angle of shot-peening is continually changing between 40-70 °；Expulsion pressure is 0.2MPa；The particle diameter of aluminium alloy bullet is 0.1mm；The shot-peening time is 90 minutes, obtains final valve pipe fitting, and described aluminium alloy bullet alloying element consists of: Zn15.6%, Cu5.6%, Ti4.6%, Mg3.6%, Sn0.016%, Ti6.6%, and surplus is aluminum and inevitable nonmetal inclusion.
A kind of investment casting prepares the method for monel valve pipe fitting, it is characterized in that, the percentage by weight of alloy composition is: Ni8.8%, Co1.8%, Zn5.8%, Cr0.058%, Sb0.38%, V0.038%, Fe0.038%, Nb0.018%, Mn0.018%, Ce0.058%, Mo0.038%, surplus is copper and inevitable nonmetal inclusion
The preparation method of institute's monel valve pipe fitting, comprise the following steps: require to carry out dispensing according to above-mentioned monel chemical composition, it is initially charged fine copper ingot, after fine copper ingot melts, adds nickel zinc alloy, then add cobalt, it is eventually adding containing other alloying elements, smelting temperature is 1380 DEG C, cast: cast temperature is 1360 DEG C, after carry out the demoulding, the monel valve pipe fitting obtained is incubated 120 minutes at 860 DEG C, then carries out Quenching Treatment in this temperature；Cooldown rate is more than 30 DEG C/sec；Afterwards copper alloy valve pipe fitting is heated to 360 DEG C and is incubated 12 hours；Drop to 310 DEG C with 2 DEG C/min of rate of temperature fall afterwards, be incubated 8 hours, after drop to 270 DEG C with 1 DEG C/min of rate of temperature fall, be incubated 4 hours, after drop to 210 DEG C with 1 DEG C/min of rate of temperature fall again, be incubated 5 hours, air cooling to room temperature,
After heat treatment, described valve pipe fitting is placed on the loading stage of shot blasting equipment and carries out bead；Loading stage at the uniform velocity rotates with the rotating speed of 6rad/min；The jet angle of shot-peening is continually changing between 40-70 °；Expulsion pressure is 0.2MPa；The particle diameter of aluminium alloy bullet is 0.1mm；The shot-peening time is 90 minutes, obtains final valve pipe fitting, and described aluminium alloy bullet alloying element consists of: Zn15.8%, Cu5.8%, Ti4.8%, Mg3.8%, Sn0.018%, Ti6.8%, and surplus is aluminum and inevitable nonmetal inclusion.
The invention has the beneficial effects as follows:
Hot investment casting monel valve pipe fitting of the present invention requires mould and the technique of design according to finished product, refine crystal grain, decrease monel internal flaw, improve the ductility of monel, improve the compactness of monel valve pipe fitting, simplify technique, improve production efficiency, reduce production cost.
Detailed description of the invention
Embodiment 1:
A kind of method that investment casting prepares monel valve pipe fitting is provided, it is characterized in that, the percentage by weight of alloy composition is: Ni8.6%, Co1.6%, Zn5.6%, Cr0.056%, Sb0.36%, V0.036%, Fe0.036%, Nb0.016%, Mn0.016%, Ce0.056%, Mo0.036%, surplus is copper and inevitable nonmetal inclusion
The preparation method of institute's monel valve pipe fitting, comprise the following steps: require to carry out dispensing according to above-mentioned monel chemical composition, it is initially charged fine copper ingot, after fine copper ingot melts, adds nickel zinc alloy, then add cobalt, it is eventually adding containing other alloying elements, smelting temperature is 1380 DEG C, cast: cast temperature is 1360 DEG C, after carry out the demoulding, the monel valve pipe fitting obtained is incubated 120 minutes at 860 DEG C, then carries out Quenching Treatment in this temperature；Cooldown rate is more than 30 DEG C/sec；Afterwards copper alloy valve pipe fitting is heated to 360 DEG C and is incubated 12 hours；Drop to 310 DEG C with 2 DEG C/min of rate of temperature fall afterwards, be incubated 8 hours, after drop to 270 DEG C with 1 DEG C/min of rate of temperature fall, be incubated 4 hours, after drop to 210 DEG C with 1 DEG C/min of rate of temperature fall again, be incubated 5 hours, air cooling to room temperature,
After heat treatment, described valve pipe fitting is placed on the loading stage of shot blasting equipment and carries out bead；Loading stage at the uniform velocity rotates with the rotating speed of 6rad/min；The jet angle of shot-peening is continually changing between 40-70 °；Expulsion pressure is 0.2MPa；The particle diameter of aluminium alloy bullet is 0.1mm；The shot-peening time is 90 minutes, obtains final valve pipe fitting, and described aluminium alloy bullet alloying element consists of: Zn15.6%, Cu5.6%, Ti4.6%, Mg3.6%, Sn0.016%, Ti6.6%, and surplus is aluminum and inevitable nonmetal inclusion.
Embodiment 2:
A kind of method that investment casting prepares monel valve pipe fitting is provided, it is characterized in that, the percentage by weight of alloy composition is: Ni8.8%, Co1.8%, Zn5.8%, Cr0.058%, Sb0.38%, V0.038%, Fe0.038%, Nb0.018%, Mn0.018%, Ce0.058%, Mo0.038%, surplus is copper and inevitable nonmetal inclusion
The preparation method of institute's monel valve pipe fitting, comprise the following steps: require to carry out dispensing according to above-mentioned monel chemical composition, it is initially charged fine copper ingot, after fine copper ingot melts, adds nickel zinc alloy, then add cobalt, it is eventually adding containing other alloying elements, smelting temperature is 1380 DEG C, cast: cast temperature is 1360 DEG C, after carry out the demoulding, the monel valve pipe fitting obtained is incubated 120 minutes at 860 DEG C, then carries out Quenching Treatment in this temperature；Cooldown rate is more than 30 DEG C/sec；Afterwards copper alloy valve pipe fitting is heated to 360 DEG C and is incubated 12 hours；Drop to 310 DEG C with 2 DEG C/min of rate of temperature fall afterwards, be incubated 8 hours, after drop to 270 DEG C with 1 DEG C/min of rate of temperature fall, be incubated 4 hours, after drop to 210 DEG C with 1 DEG C/min of rate of temperature fall again, be incubated 5 hours, air cooling to room temperature,
After heat treatment, described valve pipe fitting is placed on the loading stage of shot blasting equipment and carries out bead；Loading stage at the uniform velocity rotates with the rotating speed of 6rad/min；The jet angle of shot-peening is continually changing between 40-70 °；Expulsion pressure is 0.2MPa；The particle diameter of aluminium alloy bullet is 0.1mm；The shot-peening time is 90 minutes, obtains final valve pipe fitting, and described aluminium alloy bullet alloying element consists of: Zn15.8%, Cu5.8%, Ti4.8%, Mg3.8%, Sn0.018%, Ti6.8%, and surplus is aluminum and inevitable nonmetal inclusion.
Claims (2)
1. the method that an investment casting prepares monel valve pipe fitting, it is characterized in that, the percentage by weight of alloy composition is: Ni8.6%, Co1.6%, Zn5.6%, Cr0.056%, Sb0.36%, V0.036%, Fe0.036%, Nb0.016%, Mn0.016%, Ce0.056%, Mo0.036%, surplus is copper and inevitable nonmetal inclusion
The preparation method of described monel valve pipe fitting, comprise the following steps: require to carry out dispensing according to above-mentioned monel chemical composition, it is initially charged fine copper ingot, after fine copper ingot melts, adds nickel zinc alloy, then add cobalt, it is eventually adding other alloying elements, smelting temperature is 1380 DEG C, cast: cast temperature is 1360 DEG C, after carry out the demoulding, the monel valve pipe fitting obtained is incubated 120 minutes at 860 DEG C, then carries out Quenching Treatment in this temperature；Cooldown rate is more than 30 DEG C/sec；Afterwards monel valve pipe fitting is heated to 360 DEG C and is incubated 12 hours；Drop to 310 DEG C with 2 DEG C/min of rate of temperature fall afterwards, be incubated 8 hours, after drop to 270 DEG C with 1 DEG C/min of rate of temperature fall, be incubated 4 hours, after drop to 210 DEG C with 1 DEG C/min of rate of temperature fall again, be incubated 5 hours, air cooling to room temperature,
After heat treatment, described valve pipe fitting is placed on the loading stage of shot blasting equipment and carries out bead；Loading stage at the uniform velocity rotates with the rotating speed of 6rad/min；The jet angle of shot-peening is continually changing between 40-70 °；Expulsion pressure is 0.2MPa；The particle diameter of aluminium alloy bullet is 0.1mm；The shot-peening time is 90 minutes, obtains final valve pipe fitting, and described aluminium alloy bullet alloying element consists of: Zn15.6%, Cu5.6%, Ti4.6%, Mg3.6%, Sn0.016%, Ti6.6%, and surplus is aluminum and inevitable nonmetal inclusion.
2. the method that an investment casting prepares monel valve pipe fitting, it is characterized in that, the percentage by weight of alloy composition is: Ni8.8%, Co1.8%, Zn5.8%, Cr0.058%, Sb0.38%, V0.038%, Fe0.038%, Nb0.018%, Mn0.018%, Ce0.058%, Mo0.038%, surplus is copper and inevitable nonmetal inclusion
The preparation method of described monel valve pipe fitting, comprise the following steps: require to carry out dispensing according to above-mentioned monel chemical composition, it is initially charged fine copper ingot, after fine copper ingot melts, adds nickel zinc alloy, then add cobalt, it is eventually adding other alloying elements, smelting temperature is 1380 DEG C, cast: cast temperature is 1360 DEG C, after carry out the demoulding, the monel valve pipe fitting obtained is incubated 120 minutes at 860 DEG C, then carries out Quenching Treatment in this temperature；Cooldown rate is more than 30 DEG C/sec；Afterwards monel valve pipe fitting is heated to 360 DEG C and is incubated 12 hours；Drop to 310 DEG C with 2 DEG C/min of rate of temperature fall afterwards, be incubated 8 hours, after drop to 270 DEG C with 1 DEG C/min of rate of temperature fall, be incubated 4 hours, after drop to 210 DEG C with 1 DEG C/min of rate of temperature fall again, be incubated 5 hours, air cooling to room temperature,
After heat treatment, described valve pipe fitting is placed on the loading stage of shot blasting equipment and carries out bead；Loading stage at the uniform velocity rotates with the rotating speed of 6rad/min；The jet angle of shot-peening is continually changing between 40-70 °；Expulsion pressure is 0.2MPa；The particle diameter of aluminium alloy bullet is 0.1mm；The shot-peening time is 90 minutes, obtains final valve pipe fitting, and described aluminium alloy bullet alloying element consists of: Zn15.8%, Cu5.8%, Ti4.8%, Mg3.8%, Sn0.018%, Ti6.8%, and surplus is aluminum and inevitable nonmetal inclusion.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510199494.5A CN104762523B (en) | 2013-11-04 | 2013-11-04 | A kind of method preparing copper alloy valve pipe fitting |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310536911.1A CN103540793B (en) | 2013-11-04 | 2013-11-04 | A kind of method preparing copper alloy valve pipe fitting |
| CN201510199494.5A CN104762523B (en) | 2013-11-04 | 2013-11-04 | A kind of method preparing copper alloy valve pipe fitting |
Related Parent Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201310536911.1A Division CN103540793B (en) | 2013-11-04 | 2013-11-04 | A kind of method preparing copper alloy valve pipe fitting |
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| Publication Number | Publication Date |
|---|---|
| CN104762523A CN104762523A (en) | 2015-07-08 |
| CN104762523B true CN104762523B (en) | 2016-06-29 |
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| CN201510199494.5A Active CN104762523B (en) | 2013-11-04 | 2013-11-04 | A kind of method preparing copper alloy valve pipe fitting |
| CN201310536911.1A Expired - Fee Related CN103540793B (en) | 2013-11-04 | 2013-11-04 | A kind of method preparing copper alloy valve pipe fitting |
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| CN201310536911.1A Expired - Fee Related CN103540793B (en) | 2013-11-04 | 2013-11-04 | A kind of method preparing copper alloy valve pipe fitting |
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Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104032184A (en) * | 2014-05-12 | 2014-09-10 | 蚌埠市宏威滤清器有限公司 | Free-cutting copper alloy material and preparation method thereof |
| CN104032162A (en) * | 2014-05-12 | 2014-09-10 | 蚌埠市宏威滤清器有限公司 | Nickel-aluminum bronze alloy material and preparation method thereof |
| CN107699733A (en) * | 2017-11-20 | 2018-02-16 | 任超 | One Albatra metal and preparation method thereof |
| CN109990137A (en) * | 2017-12-30 | 2019-07-09 | 宜兴市恒邦环保有限公司 | A kind of plumbing spool processing technology |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4954187A (en) * | 1987-10-22 | 1990-09-04 | Diehl Gmbh & Co. | Precipitates copper-zinc alloy with nickel silicide |
| CN101892401A (en) * | 2009-05-19 | 2010-11-24 | 天津市三条石有色金属铸造有限公司 | New multicomponent heterogeneous copper alloy for valve plate casting |
| CN102851532A (en) * | 2012-09-10 | 2013-01-02 | 顾建 | Copper alloy used in valves |
| CN102864327A (en) * | 2012-09-10 | 2013-01-09 | 任静儿 | Copper alloy material used for valve |
Family Cites Families (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5321034A (en) * | 1976-08-10 | 1978-02-27 | Kobe Steel Ltd | Flexible tube made of copper alloy and its preparation |
| US20070253858A1 (en) * | 2006-04-28 | 2007-11-01 | Maher Ababneh | Copper multicomponent alloy and its use |
-
2013
- 2013-11-04 CN CN201510199494.5A patent/CN104762523B/en active Active
- 2013-11-04 CN CN201310536911.1A patent/CN103540793B/en not_active Expired - Fee Related
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4954187A (en) * | 1987-10-22 | 1990-09-04 | Diehl Gmbh & Co. | Precipitates copper-zinc alloy with nickel silicide |
| CN101892401A (en) * | 2009-05-19 | 2010-11-24 | 天津市三条石有色金属铸造有限公司 | New multicomponent heterogeneous copper alloy for valve plate casting |
| CN102851532A (en) * | 2012-09-10 | 2013-01-02 | 顾建 | Copper alloy used in valves |
| CN102864327A (en) * | 2012-09-10 | 2013-01-09 | 任静儿 | Copper alloy material used for valve |
Also Published As
| Publication number | Publication date |
|---|---|
| CN103540793A (en) | 2014-01-29 |
| CN104762523A (en) | 2015-07-08 |
| CN103540793B (en) | 2015-09-16 |
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Effective date of registration: 20160519 Address after: Peng Jie Zhen Wan Sheng Cun Luqiao District of Taizhou City, Zhejiang province 318050 2 District No. 58 Applicant after: Shi Xiaobin Address before: 100192 Beijing city Changping District East Town Jiayun Park District 3 Building 3 unit 322 room Applicant before: Li Qian |
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Effective date of registration: 20240402 Address after: 311800 Diankou town wangdianfan village, Zhuji City, Shaoxing City, Zhejiang Province Patentee after: Zhuji Qisheng Hardware Pipe Fittings Manufacturing Co.,Ltd. Country or region after: China Address before: 318050 No. 58, 2 District, Wan Sheng village, Peng street, Luqiao District, Taizhou, Zhejiang Patentee before: Shi Xiaobin Country or region before: China |
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