A kind of method preparing copper alloy valve pipe fitting
Technical field
The present invention relates to a kind of method preparing copper alloy valve pipe fitting, belong to copper base alloy and manufacture field.
Background technology
Corronel is owing to having good mechanical property, wear resistance, solidity to corrosion etc., thus obtain in valve pipe fitting manufacture field and use widely, but in view of the hot workability that corronel is poor, the forming mode of corronel bar is mainly cast, but it is many to there is subsurface defect in the corronel of casting, compactness is poor, and life-time service easily occurs the problems such as seepage, and this makes the reliability, yield rate, work-ing life, material use efficiency etc. of casting corronel all be restricted; And prior art prepare corronel need through press working repeatedly, homogenizing annealing, and its complete processing is complicated, causes existing corronel cost higher.
Summary of the invention
The object of this invention is to provide a kind ofly solve that prior art casting corronel valve pipe fitting subsurface defect is many, the poor problem of compactness, Simplified flowsheet, production cost of enhancing productivity, reduce the production technique of making corronel valve pipe fitting.
The invention discloses a kind of method that lost wax process prepares corronel valve pipe fitting for achieving the above object, it is characterized in that, the weight percent of alloy composition is: Ni 8.6%, Co 1.6%, Zn 5.6%, Cr 0.056%, Sb 0.36%, V 0.036%, Fe 0.036%, Nb 0.016%, Mn 0.016%, Ce 0.056%, Mo 0.036%, surplus is copper and inevitable nonmetal inclusion
The preparation method of institute's corronel valve pipe fitting, comprise the following steps: require to prepare burden according to above-mentioned corronel chemical composition, first add fine copper ingot, after the fusing of fine copper ingot, add nickel zinc alloy, then add cobalt, finally add containing other alloying elements, smelting temperature is 1380 DEG C, cast: pouring temperature is 1360 DEG C, after carry out the demoulding, the corronel valve pipe fitting obtained is incubated 120 minutes at 860 DEG C, then carries out quench treatment in this temperature; Rate of cooling is for being greater than 30 DEG C/sec; Afterwards copper alloy valve pipe fitting is heated to 360 DEG C of insulations 12 hours; Drop to 310 DEG C with 2 DEG C/min of rate of temperature fall afterwards, be incubated 8 hours, after drop to 270 DEG C with 1 DEG C/min of rate of temperature fall, be incubated 4 hours, after drop to 210 DEG C with 1 DEG C/min of rate of temperature fall again, be incubated 5 hours, air cooling to room temperature,
The loading stage after thermal treatment, described valve pipe fitting being placed on blaster carries out shot peening; Loading stage at the uniform velocity rotates with the rotating speed of 6rad/min; The jet angle of shot-peening constantly changes between 40-70 °; Spraying pressure is 0.2MPa; The particle diameter of aluminium alloy bullet is 0.1mm; The shot-peening time is 90 minutes, obtains final valve pipe fitting, and described aluminium alloy bullet alloying element consists of: Zn 15.6%, Cu 5.6%, Ti 4.6%, Mg 3.6%, Sn 0.016%, Ti 6.6%, and surplus is aluminium and inevitable nonmetal inclusion.
A kind of lost wax process prepares the method for corronel valve pipe fitting, it is characterized in that, the weight percent of alloy composition is: Ni 8.8%, Co 1.8%, Zn 5.8%, Cr 0.058%, Sb 0.38%, V 0.038%, Fe 0.038%, Nb 0.018%, Mn 0.018%, Ce 0.058%, Mo 0.038%, surplus is copper and inevitable nonmetal inclusion
The preparation method of institute's corronel valve pipe fitting, comprise the following steps: require to prepare burden according to above-mentioned corronel chemical composition, first add fine copper ingot, after the fusing of fine copper ingot, add nickel zinc alloy, then add cobalt, finally add containing other alloying elements, smelting temperature is 1380 DEG C, cast: pouring temperature is 1360 DEG C, after carry out the demoulding, the corronel valve pipe fitting obtained is incubated 120 minutes at 860 DEG C, then carries out quench treatment in this temperature; Rate of cooling is for being greater than 30 DEG C/sec; Afterwards copper alloy valve pipe fitting is heated to 360 DEG C of insulations 12 hours; Drop to 310 DEG C with 2 DEG C/min of rate of temperature fall afterwards, be incubated 8 hours, after drop to 270 DEG C with 1 DEG C/min of rate of temperature fall, be incubated 4 hours, after drop to 210 DEG C with 1 DEG C/min of rate of temperature fall again, be incubated 5 hours, air cooling to room temperature,
The loading stage after thermal treatment, described valve pipe fitting being placed on blaster carries out shot peening; Loading stage at the uniform velocity rotates with the rotating speed of 6rad/min; The jet angle of shot-peening constantly changes between 40-70 °; Spraying pressure is 0.2MPa; The particle diameter of aluminium alloy bullet is 0.1mm; The shot-peening time is 90 minutes, obtains final valve pipe fitting, and described aluminium alloy bullet alloying element consists of: Zn 15.8%, Cu 5.8%, Ti 4.8%, Mg 3.8%, Sn 0.018%, Ti 6.8%, and surplus is aluminium and inevitable nonmetal inclusion.
The invention has the beneficial effects as follows:
Precision casting corronel valve pipe fitting of the present invention requires mould and the technique of design according to finished product, refinement crystal grain, decrease corronel subsurface defect, improve the ductility of corronel, improve the compactness of corronel valve pipe fitting, simplify technique, improve production efficiency, reduce production cost.
Embodiment
Embodiment 1:
A kind of lost wax process is provided to prepare the method for corronel valve pipe fitting, it is characterized in that, the weight percent of alloy composition is: Ni 8.6%, Co 1.6%, Zn 5.6%, Cr 0.056%, Sb 0.36%, V 0.036%, Fe 0.036%, Nb 0.016%, Mn 0.016%, Ce 0.056%, Mo 0.036%, surplus is copper and inevitable nonmetal inclusion
The preparation method of institute's corronel valve pipe fitting, comprise the following steps: require to prepare burden according to above-mentioned corronel chemical composition, first add fine copper ingot, after the fusing of fine copper ingot, add nickel zinc alloy, then add cobalt, finally add containing other alloying elements, smelting temperature is 1380 DEG C, cast: pouring temperature is 1360 DEG C, after carry out the demoulding, the corronel valve pipe fitting obtained is incubated 120 minutes at 860 DEG C, then carries out quench treatment in this temperature; Rate of cooling is for being greater than 30 DEG C/sec; Afterwards copper alloy valve pipe fitting is heated to 360 DEG C of insulations 12 hours; Drop to 310 DEG C with 2 DEG C/min of rate of temperature fall afterwards, be incubated 8 hours, after drop to 270 DEG C with 1 DEG C/min of rate of temperature fall, be incubated 4 hours, after drop to 210 DEG C with 1 DEG C/min of rate of temperature fall again, be incubated 5 hours, air cooling to room temperature,
The loading stage after thermal treatment, described valve pipe fitting being placed on blaster carries out shot peening; Loading stage at the uniform velocity rotates with the rotating speed of 6rad/min; The jet angle of shot-peening constantly changes between 40-70 °; Spraying pressure is 0.2MPa; The particle diameter of aluminium alloy bullet is 0.1mm; The shot-peening time is 90 minutes, obtains final valve pipe fitting, and described aluminium alloy bullet alloying element consists of: Zn 15.6%, Cu 5.6%, Ti 4.6%, Mg 3.6%, Sn 0.016%, Ti 6.6%, and surplus is aluminium and inevitable nonmetal inclusion.
Embodiment 2:
A kind of lost wax process is provided to prepare the method for corronel valve pipe fitting, it is characterized in that, the weight percent of alloy composition is: Ni 8.8%, Co 1.8%, Zn 5.8%, Cr 0.058%, Sb 0.38%, V 0.038%, Fe 0.038%, Nb 0.018%, Mn 0.018%, Ce 0.058%, Mo 0.038%, surplus is copper and inevitable nonmetal inclusion
The preparation method of institute's corronel valve pipe fitting, comprise the following steps: require to prepare burden according to above-mentioned corronel chemical composition, first add fine copper ingot, after the fusing of fine copper ingot, add nickel zinc alloy, then add cobalt, finally add containing other alloying elements, smelting temperature is 1380 DEG C, cast: pouring temperature is 1360 DEG C, after carry out the demoulding, the corronel valve pipe fitting obtained is incubated 120 minutes at 860 DEG C, then carries out quench treatment in this temperature; Rate of cooling is for being greater than 30 DEG C/sec; Afterwards copper alloy valve pipe fitting is heated to 360 DEG C of insulations 12 hours; Drop to 310 DEG C with 2 DEG C/min of rate of temperature fall afterwards, be incubated 8 hours, after drop to 270 DEG C with 1 DEG C/min of rate of temperature fall, be incubated 4 hours, after drop to 210 DEG C with 1 DEG C/min of rate of temperature fall again, be incubated 5 hours, air cooling to room temperature,
The loading stage after thermal treatment, described valve pipe fitting being placed on blaster carries out shot peening; Loading stage at the uniform velocity rotates with the rotating speed of 6rad/min; The jet angle of shot-peening constantly changes between 40-70 °; Spraying pressure is 0.2MPa; The particle diameter of aluminium alloy bullet is 0.1mm; The shot-peening time is 90 minutes, obtains final valve pipe fitting, and described aluminium alloy bullet alloying element consists of: Zn 15.8%, Cu 5.8%, Ti 4.8%, Mg 3.8%, Sn 0.018%, Ti 6.8%, and surplus is aluminium and inevitable nonmetal inclusion.