CN104759795B - The control strategy of diamond segment conveying device and diamond segment conveying device - Google Patents

The control strategy of diamond segment conveying device and diamond segment conveying device Download PDF

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Publication number
CN104759795B
CN104759795B CN201510157560.2A CN201510157560A CN104759795B CN 104759795 B CN104759795 B CN 104759795B CN 201510157560 A CN201510157560 A CN 201510157560A CN 104759795 B CN104759795 B CN 104759795B
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cutter head
diamond segment
control strategy
backer
cylinder
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CN104759795A (en
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项俊俊
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G43/00Control devices, e.g. for safety, warning or fault-correcting
    • B65G43/08Control devices operated by article or material being fed, conveyed or discharged
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/74Feeding, transfer, or discharging devices of particular kinds or types
    • B65G47/82Rotary or reciprocating members for direct action on articles or materials, e.g. pushers, rakes, shovels
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K2101/00Articles made by soldering, welding or cutting
    • B23K2101/20Tools

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Details Of Cutting Devices (AREA)

Abstract

The invention provides the control strategy of a kind of diamond segment conveying device and diamond segment conveying device, belong to technical field of operation.It solve the problem of existing diamond segment conveying device poor universality or increase production cost.Whether this diamond segment conveying device is provided with magnetic part and detecting on cutter head backer has diamond segment and relies on sensor on cutter head backer, magnetic part holds the diamond segment coming forefront, controls electric machine main shaft reverse rotation and make conveyer belt counter motion setpoint distance when performing delivery device propelling movement cutter head control strategy; Second diamond segment is separated completely with the diamond segment coming forefront, then controls delivery device.Diamond segment conveying device and control strategy have the high advantage with reducing production cost of versatility.

Description

The control strategy of diamond segment conveying device and diamond segment conveying device
Technical field
The invention belongs to technical field of operation, relate to a kind of conveying device, particularly a kind of diamond segment conveying device.
The invention belongs to technical field of operation, relate to a kind of conveying device, particularly a kind of control strategy of diamond segment conveying device.
Background technology
Diamond segment is the operative body of diamond cutting tool.The manufacture of diamond segment be the assorted metal dust of well-balanced meat and fish dishes under high temperature and inevitable pressure, contaminate via series of physical chemistry such as the diffusion between process powder particle, melting welding, chemical combination, recrystallizations, form the sintered body with inevitable profile and machine function.The mould manufacturing diamond segment adopts graphite to make, and this mold use life-span is shorter, is generally about 30 times; When using about 10 times, the diamond segment of manufacture just has tiny convex stupefied, along with access times increase convex stupefied also increasing, as depicted in figs. 1 and 2.
Diamond segment conveying device can be applicable to diamond tool bonding machine (application publication number: CN103223538A), automatically diamond segment weld strength detector (application publication number: CN103383324A) etc.Traditional diamond segment conveying device adopts conveyer belt transmission to promote in conjunction with cylinder, because part diamond segment has larger fin 12a, after conveyer belt transmits, there is the interlaced phenomenon of fin of adjacent diamond cutter head, cause cylinder diamond segment cannot be released effectively, and then affect subsequent handling.In order to solve this technical problem, the scheme that those skilled in the art easily expect: 1, adopt multiple cylinder to push the feed system (Authorization Notice No.: CN203751938U) of diamond tool bonding machine cutter head induction system (Authorization Notice No. CN203751556U), diamond segment equipment for grinding disclosed in Chinese patent literature; Above-mentioned diamond segment conveying device is application specific architecture, and poor universality, complex structure control the problems such as loaded down with trivial details, stability is not enough.2, using the diamond segment of high-quality, namely by reducing mould access times, ensure that cutter head fin is minimum, and then it is smooth and easy to ensure that cylinder pushes cutter head; Diamond cutting tool production cost can be caused like this to increase, reduce equipment Market competitiveness and the diamond cutting tool market competitiveness.
Summary of the invention
The present invention proposes a kind of diamond segment conveying device and a kind of diamond segment conveying device control strategy, the technical problem to be solved in the present invention how to propose another kind of versatility diamond segment conveying device high, easy to use.
The technical problem that will solve of the present invention realizes by following technical proposal:
This diamond segment conveying device comprises pedestal and the cutter head positioning seat be fixed on pedestal and motor; Pedestal is provided with conveyer belt assembly, and motor is connected with the driving wheel in conveyer belt assembly; Cutter head positioning seat is positioned at the side of conveyer belt assembly, is provided with cutter head backer above conveyer belt assembly, and cutter head backer is fixed on pedestal; Whether cutter head backer is provided with magnetic part and detecting has diamond segment and relies on sensor on cutter head backer; Pedestal is provided with the delivery device that the diamond segment relied on mutually with cutter head backer can be pushed in cutter head positioning seat.
This diamond segment conveying device control strategy comprises tape transport cutter head control strategy and delivery device pushes cutter head control strategy;
Perform tape transport cutter head control strategy and rotate forward operation for continuing to control electric machine main shaft, make conveyer belt assembly drive diamond segment close to cutter head backer;
Perform delivery device propelling movement cutter head control strategy and comprise first adopting on sensor detection cutter head backer whether relied on diamond segment; If the upper dependence of cutter head backer has diamond segment, then control electric machine main shaft reverse rotation and make conveyer belt counter motion setpoint distance; Control delivery device again.
In above-mentioned diamond segment conveying device, described magnetic part is electromagnet or permanent magnet.
In above-mentioned diamond segment conveying device, described delivery device comprises propelling movement cylinder and pushes head, and the cylinder body pushing cylinder is fixed on pedestal, pushes head and is fixedly connected with the piston rod of propelling movement cylinder.
In above-mentioned diamond segment conveying device, described delivery device comprises and pushes cylinder, push head, pinch roller and pinch roller to be pushed to directly over cutter head positioning seat and the pinch roller that can compress the diamond segment on cutter head positioning seat drives cylinder, the cylinder body pushing cylinder is fixed on pedestal, pushes head and is fixedly connected with the piston rod pushing cylinder; Pinch roller drives the cylinder body of cylinder to be fixed on pedestal, and pinch roller is positioned at pinch roller and drives on the piston rod of cylinder.
This diamond segment conveying device is compared with traditional tape transport device, add magnetic part and optimize control strategy, just this diamond segment conveying device can be made can to carry the diamond segment of Multiple Type, as diamond saw blade, diamond core drill bit cutter head, diamond gang saw tool bit etc.; And adopt this diamond segment conveying device to be delivered to diamond segment on cutter head positioning seat towards consistent with diamond cutting tool matrix direction, namely move to matrix from cutter head positioning seat, diamond segment is without the need to rotating.Thus, this diamond segment conveying device has the low advantage of improvement cost.
Adopt the equipment of this diamond segment conveying device (as diamond tool bonding machine) that corner angle diamond segment larger and not of uniform size can be welded, in other words, the diamond segment mould the adopted diamond segment that any batch is produced within service life is all applicable to automatic welding, and then utilize the service life of Diamond dies fully, reduce diamond segment production cost.
Accompanying drawing explanation
Fig. 1 is the main TV structure schematic diagram of diamond saw blade.
Fig. 2 is the plan structure schematic diagram of diamond saw blade.
Fig. 3 is the perspective view of this diamond segment conveying device.
Fig. 4 is the perspective view of another state of this diamond segment conveying device.
In figure, 1, pedestal; 2, cutter head positioning seat; 3, motor; 4, conveyer belt assembly; 4a, conveyer belt; 5, cutter head backer; 6, sensor; 7, permanent magnet; 8, cylinder is pushed; 9, head is pushed; 10, pinch roller; 11, pinch roller drives cylinder; 11a, horizontal pinch roller drive cylinder; 11b, vertically pinch roller drive cylinder; 12, diamond segment; 12a, fin.
Detailed description of the invention
Be below specific embodiments of the invention and by reference to the accompanying drawings, technical scheme of the present invention is further described, but the present invention be not limited to these embodiments.
Embodiment one
As shown in Figure 3 and Figure 4, this diamond segment conveying device comprises pedestal 1, cutter head positioning seat 2, motor 3, conveyer belt assembly 4 and delivery device.
Part based on pedestal 1, the parts such as cutter head positioning seat 2, motor 3, conveyer belt assembly 4 and delivery device are all according on pedestal 1.
Conveyer belt assembly 4 comprises the conveyer belt 4a of driving wheel, supporting roller and winding, and driving wheel and supporting roller are positioned on pedestal 1, and conveyer belt 4a is tensioned and conveyer belt 4a is horizontally disposed with.The main shaft of motor 3 is connected with driving wheel.Cutter head positioning seat 2 is positioned at the side of conveyer belt assembly 4, and cutter head positioning seat 2 is fixed on pedestal 1.
Be provided with cutter head backer 5 above the conveyer belt 4a of conveyer belt assembly 4, cutter head backer 5 is fixed on pedestal 1; Cutter head backer 5, for stopping the diamond segment 12 on conveyer belt 4a, makes diamond segment 12 stop mobile.Whether cutter head backer 5 is provided with magnetic part and detecting has diamond segment 12 and relies on sensor 6 on cutter head backer 5; The diamond segment 12 relied on cutter head backer 5 phase can push in cutter head positioning seat 2 by delivery device.
This diamond segment conveying device control strategy comprises tape transport cutter head control strategy and delivery device pushes cutter head control strategy.
Perform tape transport cutter head control strategy and rotate forward operation for continuing to control motor 3 main shaft, make conveyer belt assembly 4 drive diamond segment 12 close to cutter head backer 5.Diamond segment 12 continues infeed conveyor belt assembly 4 by vibrating disk, motor 3 main shaft rotates forward, and then drive driving wheel rotates successively, conveyer belt 4a moves, diamond segment 12 moves, the diamond segment 12 coming forefront is stopped by cutter head backer 5, a rear diamond segment 12 is stopped by previous Buddha's warrior attendant cutter head successively, slack by the diamond segment 12 stopped.
According to by diamond segment 12 quantity that stops with need perform that to control motor 3 neatly when delivery device pushes cutter head control strategy out of service.
Execution delivery device propelling movement cutter head control strategy comprises first employing sensor 6 and detects on cutter head backer 5 whether relied on diamond segment 12; There is diamond segment 12 if cutter head backer 5 relies on, then control the reverse rotation of motor 3 main shaft and make conveyer belt 4a counter motion setpoint distance; Control delivery device again.
According to actual fed diamond segment 12 model, arrange setpoint distance neatly, setpoint distance is generally 5 ~ 20 ㎜.After motor 3 main shaft reversely rotates, the diamond segment 12 only coming forefront is inhaled on cutter head backer 5 by magnetic part, all the other diamond segments 12 all move with after conveyer belt 4a, come spacing between the diamond segment 12 of forefront and adjacent diamond segment 12 equal with above-mentioned setpoint distance, above-mentioned setpoint distance numerical value can ensure that the diamond segment 12 coming forefront is separated completely with adjacent diamond segment 12.
Magnetic part is permanent magnet 7, and the quantity of permanent magnet 7 is two, is separately positioned on the both sides of sensor 6, like this in order to improve diamond segment 12 stress balance; Guarantee fund's diamond tool bit 12 is attracted on the stability on cutter head backer 5.According to actual conditions, permanent magnet 7 can adopt electromagnet to replace.Adjust the magnetic force of electromagnet or permanent magnet 7 according to diamond segment 12 model of conveying neatly, ensure that the diamond segment 12 only coming forefront is inhaled on cutter head backer 5 by magnetic part.
If push sensor 6 in cutter head control strategy process at execution delivery device not monitored diamond segment 12 and rely on cutter head backer 5, then can control to perform tape transport cutter head control strategy, after operation setting-up time, as 10 seconds, if cutter head backer 5 relies on and has diamond segment 12, continue to perform delivery device and push cutter head control strategy, otherwise then report to the police.
Delivery device comprises and pushes cylinder 8 and push 9, and the cylinder body pushing cylinder 8 is fixed on pedestal 1, pushes 9 and is fixedly connected with the piston rod of propelling movement cylinder 8.Controlling delivery device is that the piston rod controlling propelling movement cylinder 8 stretches, and piston rod stretches out to drive and pushes 9 motion, and then diamond segment 12 is pushed in cutter head positioning seat 2.
Embodiment two
The present embodiment with the structure of embodiment one and principle substantially identical, basic something in common no longer burden describes, different place is only described, different place is: delivery device comprise push cylinder 8, push 9, pinch roller 10 and pinch roller 10 to be pushed to directly over cutter head positioning seat 2 and the pinch roller that can compress the diamond segment 12 on cutter head positioning seat 2 drives cylinder 11, pushing the cylinder body of cylinder 8 is fixed on pedestal 1, pushes 9 and is fixedly connected with the piston rod of propelling movement cylinder 8; Pinch roller drives the cylinder body of cylinder 11 to be fixed on pedestal 1, and pinch roller 10 is positioned at pinch roller and drives on the piston rod of cylinder 11.The horizontal pinch roller that pinch roller drives cylinder 11 to comprise serial connection drives cylinder 11a and vertical pinch roller to drive cylinder 11b.
This delivery device is adopted can effectively to prevent diamond segment 12 single head be pushed in cutter head positioning seat 2 from tilting; Especially prevent from tilting in fan-shaped diamond segment 12 single head as depicted in figs. 1 and 2; Namely improve diamond segment 12 be positioned at cutter head positioning seat 2 state uniformity and meet subsequent handling processing request.
Controlling delivery device is that first level of control pinch roller drives cylinder 11a and vertical pinch roller to drive the piston rod of cylinder 11b to stretch out successively, pinch roller 10 is positioned at directly over cutter head positioning seat 2, and between pinch roller 10 and cutter head positioning seat 2 bottom surface, spacing is slightly less than diamond segment 12 height.The piston rod controlling to push cylinder 8 again stretches, and piston rod stretches out to drive and pushes 9 motion, and then diamond segment 12 is pushed in cutter head positioning seat 2; In the process, diamond segment 12 compresses by pinch roller 10, and then avoids diamond segment 12 single head to tilt.Last level of control pinch roller drives cylinder 11a and vertical pinch roller to drive the piston rod retraction of cylinder 11b, and pinch roller 10 is positioned at the side of cutter head positioning seat 2, avoids parts such as pinch roller 10 grade to affect follow-up crawl diamond segment 12 operation and carries out.

Claims (6)

1. a diamond segment conveying device, comprises pedestal (1) and the cutter head positioning seat (2) that is fixed on pedestal (1) and motor (3); Pedestal (1) is provided with conveyer belt assembly (4), and motor (3) is connected with the driving wheel in conveyer belt assembly (4); Cutter head positioning seat (2) is positioned at the side of conveyer belt assembly (4), and conveyer belt assembly (4) top is provided with cutter head backer (5), and cutter head backer (5) is fixed on pedestal (1); Pedestal (1) is provided with the delivery device that the diamond segment (12) relied on mutually with cutter head backer (5) can be pushed in cutter head positioning seat (2), it is characterized in that, described cutter head backer (5) is fixed with magnetic part and detecting and whether there is diamond segment (12) relies on sensor (6) on cutter head backer (5).
2. diamond segment conveying device according to claim 1, it is characterized in that, described delivery device comprises propelling movement cylinder (8) and pushes head (9), the cylinder body pushing cylinder (8) is fixed on pedestal (1), pushes head (9) and is fixedly connected with the piston rod pushing cylinder (8).
3. diamond segment conveying device according to claim 1, it is characterized in that, described delivery device comprises and pushes cylinder (8), push head (9), pinch roller (10) and pinch roller (10) to be pushed to directly over cutter head positioning seat (2) and can compress pinch roller driving cylinder (11) of the diamond segment (12) on cutter head positioning seat (2), the cylinder body pushing cylinder (8) is fixed on pedestal (1), pushes head (9) and is fixedly connected with the piston rod pushing cylinder (8); Pinch roller drives the cylinder body of cylinder (11) to be fixed on pedestal (1), and pinch roller (10) is positioned at pinch roller and drives on the piston rod of cylinder (11).
4. a diamond segment conveying device control strategy described in claim 1 or 2, is characterized in that, this control strategy comprises tape transport cutter head control strategy and delivery device pushes cutter head control strategy;
Perform tape transport cutter head control strategy and rotate forward operation for continuing to control motor (3) main shaft, make conveyer belt assembly (4) drive diamond segment (12) close to cutter head backer (5);
Perform delivery device propelling movement cutter head control strategy and comprise first adopting on sensor (6) detection cutter head backer (5) whether relied on diamond segment (12); If the upper dependence of cutter head backer (5) has diamond segment (12), then control the reverse rotation of motor (3) main shaft and make conveyer belt (4a) counter motion setpoint distance; Control delivery device again.
5. diamond segment conveying device control strategy according to claim 4, it is characterized in that, push in cutter head control strategy process at execution delivery device, if sensor (6) does not monitor cutter head backer (5), upper dependence has diamond segment (12), then control to perform tape transport cutter head control strategy, after operation setting-up time, if the upper dependence of cutter head backer (5) has diamond segment (12) to continue to perform delivery device push cutter head control strategy, otherwise then reports to the police.
6. a diamond segment conveying device control strategy described in claim 3, is characterized in that, this control strategy comprises tape transport cutter head control strategy and delivery device pushes cutter head control strategy;
Perform tape transport cutter head control strategy and rotate forward operation for continuing to control motor (3) main shaft, make conveyer belt assembly (4) drive diamond segment (12) close to cutter head backer (5);
Perform delivery device propelling movement cutter head control strategy and comprise first adopting on sensor (6) detection cutter head backer (5) whether relied on diamond segment (12); If the upper dependence of cutter head backer (5) has diamond segment (12), then control the reverse rotation of motor (3) main shaft and make conveyer belt (4a) counter motion setpoint distance;
Control delivery device again, controlling delivery device is first control pinch roller successively to drive the piston rod of cylinder (11) to stretch out, pinch roller (10) is positioned at directly over cutter head positioning seat (2), and between pinch roller (10) and cutter head positioning seat (2) bottom surface, spacing is slightly less than diamond segment (12) highly; The piston rod controlling to push cylinder (8) again stretches, and piston rod stretches out to drive and pushes head (9) motion, and diamond segment (12) is pushed in cutter head positioning seat (2); Finally control the piston rod retraction that pinch roller drives cylinder (11).
CN201510157560.2A 2015-04-03 2015-04-03 The control strategy of diamond segment conveying device and diamond segment conveying device Active CN104759795B (en)

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Families Citing this family (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106181012B (en) * 2016-08-31 2018-05-11 项大清 Diamond cutting tool bonding machine
CN106180957B (en) * 2016-08-31 2018-02-27 项大清 Diamond segment positioning seat and diamond cutting tool bonding machine
CN108581329B (en) * 2018-06-19 2024-06-21 项大清 Diamond tool bit positioning seat and diamond tool bit conveying device
CN108861409A (en) * 2018-07-20 2018-11-23 深圳市速购商务有限公司 A kind of Multifunctional Motion Control
DE102019115571B4 (en) * 2019-06-07 2021-11-11 Bystronic Laser Ag Fast removal of cut parts from a processing plant
CN110509201B (en) * 2019-09-25 2024-02-20 台州市圣西亚金刚石设备有限公司 Method for conveying and positioning tool bit by tool bit conveying device

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Publication number Priority date Publication date Assignee Title
FR2649923B1 (en) * 1989-06-28 1992-04-24 Framatome Sa WORKING TOOLS WITHIN A TUBULAR ELEMENT
DE69217457T2 (en) * 1991-11-23 1997-09-04 Yoshitaka Aoyama Device for determining parts connected to a feed rod of a parts feed unit
CN201371328Y (en) * 2009-03-20 2009-12-30 张敬东 Full-automatic welder
CN102806418B (en) * 2012-08-24 2015-03-11 张�林 Full-automatic diamond saw blade welding machine
CN103223538B (en) * 2013-04-15 2016-01-06 项大清 Diamond tool bonding machine
CN103383324B (en) * 2013-07-02 2016-08-17 项大清 Automatically diamond segment weld strength detector
CN204487038U (en) * 2015-04-03 2015-07-22 项俊俊 Diamond segment conveying device

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EXSB Decision made by sipo to initiate substantive examination
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EE01 Entry into force of recordation of patent licensing contract
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Application publication date: 20150708

Assignee: TAIZHOU SINCERE DIAMOND MACHINERY CO.,LTD.

Assignor: Xiang Junjun

Contract record no.: 2017330000056

Denomination of invention: Diamond tool bit conveying device and control strategy for the same

Granted publication date: 20160323

License type: Exclusive License

Record date: 20170504

IP01 Partial invalidation of patent right
IP01 Partial invalidation of patent right

Commission number: 4W112178

Conclusion of examination: Declare claims 1-2 of invention number 201510157560.2 invalid, and continue to maintain the validity of the patent on the basis of claims 3-6

Decision date of declaring invalidation: 20211103

Decision number of declaring invalidation: 52459

Denomination of invention: Control strategies for diamond blade conveyor and diamond blade conveyor

Granted publication date: 20160323

Patentee: Xiang Junjun