A kind of high-speed data cable
The application is that name is called: a kind of high-speed data cable, application number be: 201310164317.4, the applying date is: the divisional application of the application for a patent for invention of on 05 08th, 2013.
Technical field
The invention belongs to technical field of cables, especially relate to the cable of a kind of high-speed transfer high-frequency data.
Background technology
Wires and cables industry is the domestic second largest industry being only second to automobile industry, and product variety Service Efficiency and domestic market occupation rate are all more than 90%.Worldwide, China is in electric wire, it has also become production the biggest in the world and country of consumption.
Along with the fast development of digitizing technique, computer is not only applied in various industrial plants in large quantities, and obtains more popularizing widely in all kinds of offices even residential building.The continuous expansion of computer network, extension, and transmit sharply increasing of quantity of information, make on the one hand to arrange net and use data cable consumption incremental with bigger amplitude;On the other hand require that again data cable has higher transmission speed, broader transmission bandwidth, with realize information quick, accurately transmit.Its transmission speed scope also develops from lOMbps to 10000Mbps, and it is contemplated that increasing due to the traffic, network speed will substantially exceed 1000Mbps in the near future, and this is provided that, with regard to an urgent demand people, the data cable that a kind of electric property is more excellent.
The parameter affecting high-frequency data high-speed transfer performance mainly has three below: impedance, decay and cross-talk.The external diameter stability of ormal conductor self, the dielectric constant of conductor adjacent material, the characteristic of conductor itself, unit length line centering insulation cabling quantity and torque etc. all can affect impedance.Decay is depended on surrounding the dielectric constant of conductor insulation material, the impedance of conductor and diameter, the line mutual alignment spacing etc. to structure, conductor.Cross-talk represents signal energy loss or to coupling the dissipation caused between line group, and the increase along with frequency is become a serious problem by cross-talk.Cross-talk is the key factor affecting signal high-speed transfer.For essence, the essence of cross-talk is that electromagnetic coupled is formed and interferes, electromagnetic coupled can be divided into two big classes, the first kind is called randomness electromagnetic coupled, the all accidentalia such as the defect being primarily due in the inhomogeneities of cable construction elements (such as wire, insulating barrier), the unsymmetry of structure and technique forming this kind of coupling cause, and this kind of coupling can reduce by regulating and controlling raw material and structural detail allowable deviation.Another kind of electromagnetic coupled is then called systematicness coupling, because being the interactive interference owing to causing between conductor, to factors such as the physical distances between line group, it is decided by the mutual alignment between conductor circuit to a great extent, as to line group spacing constant, to steady statue of line group position etc..Current data cable has generally comprised some to line group, and the high-speed data cable of standard is mostly utilize four unmasked strand cable to line group structure, it is by eight insulation core wires, it is twisted into four pairs between two equably to line group, again line group is combined stranding by this four couple, finally squeeze into oversheath and make finished cable.The relative position between line group is only fixed by cable jacket in this cable, but when cable laying tractive, bending, the construction of cable self creates drawing-off squeezing action, the relative position of line group can be subjected to displacement and change by it, even in cable knitting cycle, its structural parameters also can change.In addition, the fixing deflation effect of cable jacket, that can cause line group is mutually nested, makes an insulation core wire in a pair line group invade another in the circumscribed circle space of line group, and to the displacement of line group or nesting, can cause again and line group spatial joint clearance is diminished or can not get rational guarantee.In a word, the instability of the construction of cable, inevitably result in the deterioration of the performance indications such as such as input impedance, near-end crosstalk, FEXT and decay, seriously govern the raising of data cable operating frequency and data transmission bauds.
In order to improve the transmission performance of available data cable, Chinese patent application (application number 99805867.X) discloses a kind of data cable with crossing skeleton, this crossing skeleton have four protruding and for solid protruding dividing plate, space in oversheath is divided into four area of space held line group by four solid projection dividing plates, each region is equipped with a pair line group, so that line group keeps fixed position by cable core each other, what also effectively prevent line group is mutually nested simultaneously, and to line group surrounding space gap, there is certain Stabilization.But, the high-speed data cable in actually used does not require nothing more than has fixing position and stable spatial joint clearance to line group, so that cross-talk is minimized or is eliminated;Also require that data cable should be firm, pliable and tough and easy installation.And have crossing skeleton to line group data cable, owing to skeleton cross section being projected with cross protruding dividing plate, make skeleton cross section any on be respectively provided with higher bending resistance.The transverse property that this is additional, be also people is not intended to need, exactly makes data cable become stiff and very difficult bending, particularly particularly true in small angle tower radius situation, brings great difficulty to the mounting and installation of cable.This, for needing to adapt to the various data cable laying trend, is actually a very fatal defect.Again owing to there is size disparity between crossing skeleton external diameter and cable jacket internal diameter, the positioning performance causing crossing skeleton is not enough, easily make skeleton that displacement radially and play occur in oversheath, cause that space size shared by each pair of line group differs or change at random, cause the extruding that line group is additional and drawing-off.These cause the factor of only small geometric position or change of shape, all will result in the sharply decline of high-speed data cable performance.Due also to crossing skeleton adopts solid construction, this solid skeleton has higher dielectric constant, is unfavorable for, to the reduction of capacitance between line group, also govern the further raising to electric properties such as line group impedance, decay.
Chinese patent (application number 200420054577.2) discloses high-speed data cable, adopt every rib by upper and lower two pairs of line groups separately, but equally exist the intrusion problem of cable adjacent lines pair upon bending, and above between two pairs and actually also as easy as rolling off a log between two pairs below cause position to move, therefore, greatly have impact on the transmission of high speed signal.
Chinese patent (patent No. is 201120319957.4) discloses ten thousand megabits of high-speed data cable structures, and it is to adopt plastic-aluminum combined layer to be coated on copper conductor to realization external with drain wire, its purpose is to improve buffer capacity and improve insulating properties.Plastic-aluminum combined layer internal layer is mylar, outer layer is aluminum film layer, and the second insulating barrier is coated on outside aluminum film layer, and the second insulating barrier is bonding by PUR with aluminum film layer, this mode, and speed of production is slow and overall dimensions is wayward.
Summary of the invention
In order to solve the problems referred to above, it is an object of the invention to disclose that a kind of structure is simpler, be more easy to the data cable producing and being more suitable for high frequency, high-speed transfer, it realizes by the following technical solutions.
A kind of high-speed data cable, it include four groups of covered wires to, envelope the restrictive coating 5 of all covered wires pair;It is characterized in that often group covered wire centering includes two mutual stranded insulated wire cores and the clad 13 two insulated wire cores being enveloped and being made its two insulated wire cores positions fixing together;Every insulated wire cores by the conductor 10 being positioned at internal layer, be coated on shielding outside conductor with 11, be coated on the insulating barrier 12 outside shielding band and constitute;Shielding band is made up of the patch knot internal layer 110 being bonded together successively, screen layer 111, patch knot outer layer 112, and the thickness of patch knot internal layer is more than the thickness of patch knot outer layer;Patch knot internal layer contacts with conductor, and patch knot internal layer and patch knot outer layer are identical materials;The material that the material of insulating barrier ties outer layer with patch is identical.
High-speed data cable described above, it is characterised in that the material of described screen layer is aluminum or copper.
High-speed data cable described above, it is characterised in that the material of described insulating barrier is polrvinyl chloride or polypropylene or politef or low smoke and zero halogen polyethylene or Low Density Polyethylene or medium density polyethylene or high density polyethylene (HDPE).
High-speed data cable described above, it is characterised in that described shielding band is to be coated between outside conductor and arbitrary neighborhood shielding band in a helical pattern to have overlap;Or shielding band is to be coated on outside conductor in the way of longitudinally cladding and to be coated on the shielding band outside conductor and have overlapping sections.
High-speed data cable described above, it is characterised in that clad is the material different with insulating barrier;Described clad is polyester belt or waterstop or non-woven fabrics or plastics.
High-speed data cable described above, it is characterised in that the material of described restrictive coating is polrvinyl chloride or low smoke and zero halogen polyethylene.
High-speed data cable described above, on arbitrary cross section, the circle center line connecting often organizing two conductors of covered wire centering constitutes the axis of covered wire pair, it is characterised in that the axis of two pairs of covered wires pair of arbitrary neighborhood is that be parallel to each other or orthogonal.
High-speed data cable described above, it is characterised in that with on the axis perpendicular direction of described covered wire pair, clad edge has position instruction groove.
High-speed data cable described above, it is characterised in that on arbitrary cross section, described clad is circular or unfilled corner rectangle.
High-speed data cable described above, it is characterised in that on arbitrary cross section, described restrictive coating outer rim is circular or rectangle or ellipse.
High-speed data cable described above, it is characterised in that described covered wire is to being parallel placement.
In the present invention, owing to two insulated wire cores being enveloped and being made its two insulated wire cores positions fix together often organizing covered wire centering clad, therefore, due to former instability thus resulting in performance such as torsion, alternating bendings, the insulated wire cores of covered wire centering will will not be made to be squeezed in the gap of another group covered wire in using place's journey;The existence of clad, make line between isolation better, directly improve crosstalk problem between group.
In the present invention, the shielding band including screen layer is directly coated on outside conductor, drastically increases shielding properties;The thickness of patch knot internal layer ensure that the proof voltage degree of insulated wire cores;Patch knot internal layer, patch knot outer layer, the identical fastness that ensure that the fastness bondd between patch knot internal layer and patch knot outer layer and patch knot outer layer and insulating barrier bonding of the material of insulating barrier, the present invention does not need PUR, in the mill, the mode adopting heat gun can make patch knot internal layer and patch knot outer layer phase secure bond, heat in utilizing insulating barrier to extrude, patch knot outer layer is made to realize bonding with insulating barrier, therefore, even if under strong alternating bending and torsion situation, insulated wire cores also is difficult to produce to loosen, therefore, ensure that the stability of the structural stability of insulated wire cores and electric property.The existence of screen layer, directly improves the signal interference problem of the crosstalk problem between line pair and outside;And make simple, product qualified rate height.
Therefore, compared with prior art, the present invention has following main beneficial effect: simple in construction, easy to make, product qualified rate is high;The construction of cable is stable, cross-talk is low, be suitable for high-frequency high-speed transmission.
Accompanying drawing explanation
Fig. 1 is the cross-sectional structure schematic diagram of the invention process example 1.
Fig. 2 is the cross-sectional structure schematic diagram of the shielding band adopted in the present invention.
Fig. 3 is the cross-sectional structure schematic diagram of the invention process example 2.
Fig. 4 is the cross-sectional structure schematic diagram of the invention process example 3.
Fig. 5 is the cross-sectional structure schematic diagram of the invention process example 4.
Fig. 6 is the cross-sectional structure schematic diagram of the invention process example 5.
Fig. 7 is the cross-sectional structure schematic diagram of the invention process example 6.
Detailed description of the invention
Embodiment 1
Asking for an interview Fig. 1 and Fig. 2, a kind of high-speed data cable, it includes four groups of covered wires to (the first covered wire to the 1, second covered wire to the 2, the 3rd covered wire to the 3, the 4th covered wire to 4), the restrictive coating 5 enveloping all covered wires pair;It is characterized in that often group covered wire centering includes two mutual stranded insulated wire cores and the clad 13 two insulated wire cores being enveloped and being made its two insulated wire cores positions fixing together;Every insulated wire cores by the conductor 10 being positioned at internal layer, be coated on shielding outside conductor with 11, be coated on the insulating barrier 12 outside shielding band and constitute;Shielding band is made up of the patch knot internal layer 110 being bonded together successively, screen layer 111, patch knot outer layer 112, and the thickness of patch knot internal layer is more than the thickness of patch knot outer layer;Patch knot internal layer contacts with conductor, and patch knot internal layer and patch knot outer layer are identical materials;The material that the material of insulating barrier ties outer layer with patch is identical;The material of screen layer is aluminum;The material of insulating barrier is polrvinyl chloride;Shielding band is to be coated between outside conductor and arbitrary neighborhood shielding band in a helical pattern to have overlap;Clad is the material different with insulating barrier;Clad is polyester belt;The material of restrictive coating is polrvinyl chloride;On arbitrary cross section, the circle center line connecting often organizing two conductors of covered wire centering constitutes the axis of covered wire pair, and the axis of two pairs of covered wires pair of arbitrary neighborhood is orthogonal, and clad is circular, and restrictive coating outer rim is circular;Covered wire is to being parallel placement;Gap is had between insulated wire cores and clad.
Embodiment 2
Ask for an interview Fig. 3 and with reference to Fig. 1 and Fig. 2, a kind of high-speed data cable, substantially with embodiment 1, it is different in that described clad is plastics.
Embodiment 3
Ask for an interview Fig. 4 and with reference to Fig. 3, a kind of high-speed data cable, substantially with embodiment 2, it is different in that the circle center line connecting of two conductors of described covered wire centering constitutes on the axis perpendicular direction of covered wire pair, clad edge has position instruction groove.Instruction groove in position can provide reference on the one hand when producing, it is ensured that the accuracy of the placement of covered wire pair during production;On the other hand can stripping better, the taking-up making insulating barrier is more convenient.
Embodiment 4
Ask for an interview Fig. 5 and with reference to Fig. 2, a kind of high-speed data cable, substantially with embodiment 1, it is different in that the axis of two pairs of covered wires pair of arbitrary neighborhood is parallel to each other.
Embodiment 5
Ask for an interview Fig. 6 and with reference to Fig. 2, a kind of high-speed data cable, substantially with embodiment 4, it is different in that described clad is plastics, is solid envelope insulated wire cores.
Embodiment 6
Ask for an interview Fig. 7 and with reference to Fig. 2, a kind of high-speed data cable, substantially with embodiment 5, it is different in that on arbitrary cross section, described clad is unfilled corner rectangle;Restrictive coating outer rim is rectangle.
Certainly, a kind of high-speed data cable described in any of the above-described embodiment, it all include four groups of covered wires to, envelope the restrictive coating 5 of all covered wires pair;It is characterized in that often group covered wire centering includes two mutual stranded insulated wire cores and the clad 13 two insulated wire cores being enveloped and being made its two insulated wire cores positions fixing together;Every insulated wire cores by the conductor 10 being positioned at internal layer, be coated on shielding outside conductor with 11, be coated on the insulating barrier 12 outside shielding band and constitute;Shielding band is made up of the patch knot internal layer 110 being bonded together successively, screen layer 111, patch knot outer layer 112, and the thickness of patch knot internal layer is more than the thickness of patch knot outer layer;Patch knot internal layer contacts with conductor, and patch knot internal layer and patch knot outer layer are identical materials;The material that the material of insulating barrier ties outer layer with patch is identical.
Certainly, the high-speed data cable described in any of the above-described embodiment, it is characterised in that the material of described screen layer can be also copper.
Certainly, the high-speed data cable described in any of the above-described embodiment, it is characterised in that the material of described insulating barrier can be also polypropylene or politef or low smoke and zero halogen polyethylene.
Certainly, the high-speed data cable described in any of the above-described embodiment, it is characterised in that shielded band can also is that to be coated on outside conductor in the way of longitudinally cladding and is coated on the shielding band outside conductor and has overlapping sections.
Certainly, the high-speed data cable described in any of the above-described embodiment, it is characterised in that clad is the material different with insulating barrier;Described clad can be all polyester belt or waterstop or non-woven fabrics or plastics.
Certainly, the high-speed data cable described in any of the above-described embodiment, it is characterised in that the material of described restrictive coating can be all polrvinyl chloride or low smoke and zero halogen polyethylene.
Certainly, high-speed data cable described in any of the above-described embodiment, on arbitrary cross section, the circle center line connecting often organizing two conductors of covered wire centering constitutes the axis of covered wire pair, it is characterised in that the axis of two pairs of covered wires pair of arbitrary neighborhood can be that be parallel to each other or orthogonal.
Certainly, the high-speed data cable described in any of the above-described embodiment, it is characterised in that with on the axis perpendicular direction of described covered wire pair, clad edge can be provided with position instruction groove.
Certainly, the high-speed data cable described in any of the above-described embodiment, it is characterised in that on arbitrary cross section, described clad can be circular or unfilled corner rectangle.
Certainly, the high-speed data cable described in any of the above-described embodiment, it is characterised in that on arbitrary cross section, described restrictive coating outer rim can be all circular or rectangle or ellipse.
Certainly, the high-speed data cable described in any of the above-described embodiment, it is characterised in that described covered wire is to being all parallel placement;The deformation effect that parallel placement decreases the stranded deformation effect for conductor and back twist causes, makes the diameter parameters of conductor more can keep original value, is more suitable for high frequency, high-speed transfer.
In the present invention, owing to two insulated wire cores being enveloped and being made its two insulated wire cores positions fix together often organizing covered wire centering clad, therefore, due to former instability thus resulting in performance such as torsion, alternating bendings, the insulated wire cores of covered wire centering will will not be made to be squeezed in the gap of another group covered wire in using place's journey;The existence of clad, make line between isolation better, directly improve crosstalk problem between group.
In the present invention, the shielding band including screen layer is directly coated on outside conductor, drastically increases shielding properties;The thickness of patch knot internal layer ensure that the proof voltage degree of insulated wire cores;Patch knot internal layer, patch knot outer layer, the identical fastness that ensure that the fastness bondd between patch knot internal layer and patch knot outer layer and patch knot outer layer and insulating barrier bonding of the material of insulating barrier, the present invention does not need PUR, in the mill, the mode adopting heat gun can make patch knot internal layer and patch knot outer layer phase secure bond, heat in utilizing insulating barrier to extrude, patch knot outer layer is made to realize bonding with insulating barrier, therefore, even if under strong alternating bending and torsion situation, insulated wire cores also is difficult to produce to loosen, therefore, ensure that the stability of the structural stability of insulated wire cores and electric property.The existence of screen layer, directly improves the signal interference problem of the crosstalk problem between line pair and outside;And make simple, product qualified rate height.
Therefore, compared with prior art, the present invention has following main beneficial effect: simple in construction, easy to make, product qualified rate is high;The construction of cable is stable, cross-talk is low, be suitable for high-frequency high-speed transmission.
The present invention is not limited to above-mentioned preferred forms, it will be appreciated that the design of the present invention can be implemented to use by other various forms, and they also fall within protection scope of the present invention.