A kind of high-speed data cable
The application is that name is called: a kind of high-speed data cable, application number are: 201310164317.4, the applying date is: the divisional application of the application for a patent for invention of on 05 08th, 2013.
Technical field
The invention belongs to technical field of cables, especially relate to a kind of cable of high-speed transfer high-frequency data.
Background technology
Wires and cables industry is the domestic second largest industry being only second to automobile industry, and product variety Service Efficiency and domestic market occupation rate are all more than 90%.Worldwide, China, in electric wire, has become Production and consumption state the biggest in the world.
Along with the fast development of digitizing technique, computer is not only applied in various industrial plants in large quantities, and obtains popularizing more widely in all kinds of office even residential building.The continuous expansion of computer network, extension, and the sharply increase of transmission information amount, on the one hand making to arrange net increases progressively with larger amplitude with data cable consumption; On the other hand require that again data cable has higher transmission speed, wider transmission bandwidth, with realize information quick, accurately transmit.Its transmission speed scope also develops from lOMbps to 10000Mbps, and it is increasing to predict due to the traffic, network speed will substantially exceed 1000Mbps in the near future, this data cable that a kind of electric property can be provided more excellent with regard to an urgent demand people.
The parameter affecting high-frequency data high-speed transfer performance mainly contains following three: impedance, decay and cross-talk.Characteristic, the insulation of unit length line centering cabling quantity and the torque etc. of the external diameter stability of ormal conductor self, the dielectric constant of conductor adjacent material, conductor itself all can affect impedance.Decay is depended on and is surrounded the dielectric constant of conductor insulation material, the impedance of conductor and diameter, line to the mutual alignment spacing etc. of structure, conductor.Cross-talk represents signal energy loss or to the dissipation caused that is coupled between line group, the increase along with frequency is become a serious problem by cross-talk.Cross-talk is the key factor affecting signal high-speed transfer.With regard to essence, the essence of cross-talk is that electromagnetic coupled forms mutual interference, electromagnetic coupled can be divided into two large classes, the first kind is called randomness electromagnetic coupled, the main cause forming this kind of coupling is because all accidentalia such as the defect in the inhomogeneities of cable construction elements (as wire, insulating barrier), the asymmetry of structure and technique cause, and this kind of coupling can be reduced by regulation and control raw material and structural detail allowable deviation.Another kind of electromagnetic coupled is then called systematicness coupling, because be the interactive interference owing to causing between conductor, to factors such as the physical distances between line group, it is decided by the mutual alignment between conductor circuit to a great extent, as to line group spacing constant, to stable state of line group position etc.Current data cable has generally comprised some to line group, and the high-speed data cable of standard is mostly utilize four to the unmasked strand cable of line group structure, it is by eight insulation core wires, be twisted into four between two equably to line group, again this four couple is combined stranding to line group, finally squeeze into oversheath and make finished cable.The relative position between line group is only fixed by cable jacket in this cable, but cable laying tractive, bending time, the construction of cable self creates drawing-off squeezing action, it can be subjected to displacement and change the relative position of line group, even in cable knitting cycle, its structural parameters also can change.In addition, the fixing deflation effect of cable jacket, that can cause line group is mutually nested, makes an insulation core wire in a pair line group invade another in the circumscribed circle space of line group, and the displacement or nested to line group, can cause again and line group spatial joint clearance diminished or can not get rational guarantee.In a word, the instability of the construction of cable, will inevitably cause the deterioration of the performance index such as such as input impedance, near-end crosstalk, far-end crosstalk and decay, seriously govern the raising of data cable operating frequency and data transmission bauds.
In order to improve the transmission performance of available data cable, Chinese patent application (application number 99805867. X) discloses a kind of data cable with crossing skeleton, this crossing skeleton have four protruding and be solid protruding dividing plate, space in oversheath is divided into four area of space held line group by four solid projection dividing plates, a pair line group is equipped with in each region, thus make to keep fixed position each other to line group in cable core, what also effectively prevent line group is mutually nested simultaneously, and to line group surrounding space gap, there is certain stabilization.But the high-speed data cable in actual use not only requires to have fixing position and stable spatial joint clearance to line group, reduces to minimum to make cross-talk or is eliminated; Also require that data cable should be firm, pliable and tough and easy installation.And have crossing skeleton to line group data cable, owing to skeleton cross section being projected with cross protruding dividing plate, make skeleton cross section any on all there is higher bending resistance.This is additional, be also the transverse property that people do not want to need, exactly make data cable become stiff and very difficult and bend, particularly in small angle tower radius situation particularly so, bring great difficulty to the mounting and installation of cable.This is for needing to adapt to the various data cable laying trend, is actually a very fatal defect.Again owing to there is size disparity between crossing skeleton external diameter and cable jacket internal diameter, cause the positioning performance of crossing skeleton not enough, easily make skeleton that radial displacement and play occur in oversheath, cause space size shared by each pair of line group to differ or change at random, cause the additional extruding of line group and drawing-off.These cause the factor of very little geometric position or change of shape, all will cause the sharply decline of high-speed data cable performance.Also because crossing skeleton adopts solid construction, this solid skeleton has higher dielectric constant, is unfavorable for the reduction to capacitance between line group, also governs the further raising to electric properties such as the impedance of line group, decay.
Chinese patent (application number 200420054577.2) discloses high-speed data cable, adopt every rib by upper and lower two pairs of line groups separately, but there is the cable intrusion problem that adjacent lines is right upon bending equally, and above two between and below two between in fact also very easily easily cause position to move, therefore, greatly have impact on the transmission of high speed signal.
Chinese patent (patent No. is 201120319957.4) discloses ten thousand megabit high-speed data cable structures, and it adopts plastic-aluminum combined layer to be coated on copper conductor to realization external with drain wire, its objective is to improve high buffer capacity and improving insulation property.Plastic-aluminum combined layer internal layer is polyester film, skin is aluminium film layer, and the second insulating barrier is coated on outside aluminium film layer, and it is bonding that the second insulating barrier and aluminium film layer pass through PUR, this mode, and speed of production is slow and overall dimension is wayward.
Summary of the invention
In order to solve the problem, the object of the invention is to disclose a kind of structure and more simply, more easily produce and the data cable being more suitable for high frequency, high-speed transfer, it realizes by the following technical solutions.
A kind of high-speed data cable, it include four groups of insulated wires to, envelope the right restrictive coating of all insulated wires 5; It is characterized in that often organizing insulated wire centering includes two mutual stranded insulated wire cores and two insulated wire cores enveloped together and the coating layer 13 making its two insulated wire cores positions fixing; Every root insulated wire cores by be positioned at internal layer conductor 10, be coated on the mask tape 11 outside conductor, the insulating barrier 12 be coated on outside mask tape forms; Mask tape is made up of the subsides knot internal layer 110 be bonded together successively, screen 111, subsides knot outer 112, pastes the thickness tying internal layer and is greater than the outer field thickness of subsides knot; Paste knot internal layer to contact with conductor, it is identical material that subsides knot internal layer ties skin with subsides; It is identical that the material of insulating barrier ties outer field material with subsides.
High-speed data cable described above, is characterized in that the material of described screen is aluminium or copper.
High-speed data cable described above, is characterized in that the material of described insulating barrier is polyvinyl chloride or polypropylene or polytetrafluoroethylene or low smoke and zero halogen polyethylene or low density polyethylene (LDPE) or medium density polyethylene or high density polyethylene (HDPE).
High-speed data cable described above, is characterized in that described mask tape is coated on outside conductor in a helical pattern and has overlap between the mask tape of arbitrary neighborhood; Or mask tape is coated on outside conductor in longitudinal coated mode and the mask tape be coated on outside conductor has overlapping sections.
High-speed data cable described above, is characterized in that coating layer is the material different with insulating barrier; Described coating layer is polyester belt or waterstop or nonwoven fabrics or plastics.
High-speed data cable described above, is characterized in that the material of described restrictive coating is polyvinyl chloride or low smoke and zero halogen polyethylene.
High-speed data cable described above, on arbitrary cross section, the circle center line connecting often organizing two conductors of insulated wire centering forms the right axis of insulated wire, and right axis is that be parallel to each other or orthogonal to it is characterized in that two pairs of insulated wires of arbitrary neighborhood.
High-speed data cable described above, is characterized in that on the axis perpendicular direction right with described insulated wire, and coating layer edge has position instruction groove.
High-speed data cable described above, is characterized in that on arbitrary cross section, and described coating layer is circular or unfilled corner rectangle.
High-speed data cable described above, is characterized in that on arbitrary cross section, and described restrictive coating outer rim is circular or rectangle or ellipse.
High-speed data cable described above, is characterized in that described insulated wire is to being parallel placement.
In the present invention, owing to two insulated wire cores being enveloped together and make its two insulated wire cores positions fix often organizing insulated wire centering coating layer, therefore, using the instability that can not cause performance in place's journey due to reasons such as torsion, alternating bendings, the insulated wire cores of insulated wire centering can not be made to be squeezed into another group and often to organize in the gap of insulated wire; The existence of coating layer, make line between isolation better, directly improve crosstalk problem between group.
In the present invention, the mask tape including screen is directly coated on outside conductor, drastically increases shielding properties, the thickness pasting knot internal layer ensure that the proof voltage degree of insulated wire cores, paste knot internal layer, paste knot outer, the material of insulating barrier is identical be ensure that and paste knot internal layer and paste the fastness tie and bond between skin and pastes the fastness tied skin and insulating barrier and bond, PUR is not needed in the present invention, in the mill, adopt the mode of heat gun that subsides can be made to tie internal layer and tie outer phase secure bond with subsides, heat in utilizing insulating barrier to extrude, make subsides tie skin to realize boning with insulating barrier, therefore, even if under strong alternating bending and torsion situation, insulated wire cores is also difficult to produce loosen, therefore, ensure that the structural stability of insulated wire cores and the stability of electric property.The existence of screen, directly improves the signal interference problem of crosstalk problem between line pair and outside; And making is simple, product qualified rate is high.
Therefore, compared with prior art, the present invention has following main beneficial effect: structure is simple, easy to make, product qualified rate is high; The construction of cable is stable, cross-talk is low, be applicable to high-frequency high-speed transmission.
Accompanying drawing explanation
Fig. 1 is the cross-sectional structure schematic diagram of the invention process example 1.
Fig. 2 is the cross-sectional structure schematic diagram of the mask tape adopted in the present invention.
Fig. 3 is the cross-sectional structure schematic diagram of the invention process example 2.
Fig. 4 is the cross-sectional structure schematic diagram of the invention process example 3.
Fig. 5 is the cross-sectional structure schematic diagram of the invention process example 4.
Fig. 6 is the cross-sectional structure schematic diagram of the invention process example 5.
Fig. 7 is the cross-sectional structure schematic diagram of the invention process example 6.
Embodiment
embodiment 1
Ask for an interview Fig. 1 and Fig. 2, a kind of high-speed data cable, it include four groups of insulated wires to (the first insulated wire to the 1, second insulated wire to the 2, the 3rd insulated wire to the 3, the 4th insulated wire to 4), envelope the right restrictive coating of all insulated wires 5; It is characterized in that often organizing insulated wire centering includes two mutual stranded insulated wire cores and two insulated wire cores enveloped together and the coating layer 13 making its two insulated wire cores positions fixing; Every root insulated wire cores by be positioned at internal layer conductor 10, be coated on the mask tape 11 outside conductor, the insulating barrier 12 be coated on outside mask tape forms; Mask tape is made up of the subsides knot internal layer 110 be bonded together successively, screen 111, subsides knot outer 112, pastes the thickness tying internal layer and is greater than the outer field thickness of subsides knot; Paste knot internal layer to contact with conductor, it is identical material that subsides knot internal layer ties skin with subsides; It is identical that the material of insulating barrier ties outer field material with subsides; The material of screen is aluminium; The material of insulating barrier is polyvinyl chloride; Mask tape is coated on outside conductor in a helical pattern and has overlap between the mask tape of arbitrary neighborhood; Coating layer is the material different with insulating barrier; Coating layer is polyester belt; The material of restrictive coating is polyvinyl chloride; On arbitrary cross section, the circle center line connecting often organizing two conductors of insulated wire centering forms the right axis of insulated wire, and the axis that two pairs of insulated wires of arbitrary neighborhood are right is orthogonal, and coating layer is circular, and restrictive coating outer rim is circular; Insulated wire is to being parallel placement; Gap is had between insulated wire cores and coating layer.
embodiment 2
Ask for an interview Fig. 3 also with reference to figure 1 and Fig. 2, a kind of high-speed data cable, substantially with embodiment 1, difference is that described coating layer is plastics.
embodiment 3
Ask for an interview Fig. 4 also with reference to figure 3, a kind of high-speed data cable, substantially with embodiment 2, difference is that the circle center line connecting of two conductors of described insulated wire centering forms on the right axis perpendicular direction of insulated wire, and coating layer edge has position instruction groove.Instruction groove in position can provide reference when producing on the one hand, the accuracy of the placement that insulated wire is right when guaranteeing to produce; On the other hand can stripping better, make the taking-up of insulating barrier more convenient.
embodiment 4
Ask for an interview Fig. 5 also with reference to figure 2, a kind of high-speed data cable, substantially with embodiment 1, difference is two pairs of insulated wires of arbitrary neighborhood, and right axis is parallel to each other.
embodiment 5
Ask for an interview Fig. 6 with reference to figure 2, a kind of high-speed data cable, substantially with embodiment 4, difference is that described coating layer is plastics, is solidly to envelope insulated wire cores.
embodiment 6
Ask for an interview Fig. 7 also with reference to figure 2, a kind of high-speed data cable, substantially with embodiment 5, difference is on arbitrary cross section, and described coating layer is unfilled corner rectangle; Restrictive coating outer rim is rectangle.
Certainly, a kind of high-speed data cable described in above-mentioned arbitrary embodiment, it all include four groups of insulated wires to, envelope the right restrictive coating of all insulated wires 5; It is characterized in that often organizing insulated wire centering includes two mutual stranded insulated wire cores and two insulated wire cores enveloped together and the coating layer 13 making its two insulated wire cores positions fixing; Every root insulated wire cores by be positioned at internal layer conductor 10, be coated on the mask tape 11 outside conductor, the insulating barrier 12 be coated on outside mask tape forms; Mask tape is made up of the subsides knot internal layer 110 be bonded together successively, screen 111, subsides knot outer 112, pastes the thickness tying internal layer and is greater than the outer field thickness of subsides knot; Paste knot internal layer to contact with conductor, it is identical material that subsides knot internal layer ties skin with subsides; It is identical that the material of insulating barrier ties outer field material with subsides.
Certainly, the high-speed data cable described in above-mentioned arbitrary embodiment, is characterized in that the material of described screen also can be copper.
Certainly, the high-speed data cable described in above-mentioned arbitrary embodiment, is characterized in that the material of described insulating barrier also can be polypropylene or polytetrafluoroethylene or low smoke and zero halogen polyethylene.
Certainly, the high-speed data cable described in above-mentioned arbitrary embodiment, is characterized in that institute mask tape can also be coated on outside conductor in longitudinal coated mode and the mask tape be coated on outside conductor has overlapping sections.
Certainly, the high-speed data cable described in above-mentioned arbitrary embodiment, is characterized in that coating layer is the material different with insulating barrier; Described coating layer all can be polyester belt or waterstop or nonwoven fabrics or plastics.
Certainly, the high-speed data cable described in above-mentioned arbitrary embodiment, is characterized in that the material of described restrictive coating all can be polyvinyl chloride or low smoke and zero halogen polyethylene.
Certainly, high-speed data cable described in above-mentioned arbitrary embodiment, on arbitrary cross section, the circle center line connecting often organizing two conductors of insulated wire centering forms the right axis of insulated wire, and right axis can be that be parallel to each other or orthogonal to it is characterized in that two pairs of insulated wires of arbitrary neighborhood.
Certainly, the high-speed data cable described in above-mentioned arbitrary embodiment, is characterized in that on the axis perpendicular direction right with described insulated wire, and coating layer edge can have position instruction groove.
Certainly, the high-speed data cable described in above-mentioned arbitrary embodiment, is characterized in that on arbitrary cross section, and described coating layer can be circular or unfilled corner rectangle.
Certainly, the high-speed data cable described in above-mentioned arbitrary embodiment, is characterized in that on arbitrary cross section, and described restrictive coating outer rim all can be circle or rectangle or ellipse.
Certainly, the high-speed data cable described in above-mentioned arbitrary embodiment, is characterized in that described insulated wire is to being all parallel placement; Parallel placement decreases the deformation effect that the stranded deformation effect for conductor and back twist cause, and makes the diameter parameters of conductor more can keep original value, is more suitable for high frequency, high-speed transfer.
In the present invention, owing to two insulated wire cores being enveloped together and make its two insulated wire cores positions fix often organizing insulated wire centering coating layer, therefore, using the instability that can not cause performance in place's journey due to reasons such as torsion, alternating bendings, the insulated wire cores of insulated wire centering can not be made to be squeezed into another group and often to organize in the gap of insulated wire; The existence of coating layer, make line between isolation better, directly improve crosstalk problem between group.
In the present invention, the mask tape including screen is directly coated on outside conductor, drastically increases shielding properties, the thickness pasting knot internal layer ensure that the proof voltage degree of insulated wire cores, paste knot internal layer, paste knot outer, the material of insulating barrier is identical be ensure that and paste knot internal layer and paste the fastness tie and bond between skin and pastes the fastness tied skin and insulating barrier and bond, PUR is not needed in the present invention, in the mill, adopt the mode of heat gun that subsides can be made to tie internal layer and tie outer phase secure bond with subsides, heat in utilizing insulating barrier to extrude, make subsides tie skin to realize boning with insulating barrier, therefore, even if under strong alternating bending and torsion situation, insulated wire cores is also difficult to produce loosen, therefore, ensure that the structural stability of insulated wire cores and the stability of electric property.The existence of screen, directly improves the signal interference problem of crosstalk problem between line pair and outside; And making is simple, product qualified rate is high.
Therefore, compared with prior art, the present invention has following main beneficial effect: structure is simple, easy to make, product qualified rate is high; The construction of cable is stable, cross-talk is low, be applicable to high-frequency high-speed transmission.
The present invention is not limited to above-mentioned preferred forms, and should be appreciated that design of the present invention can be implemented to use by other various forms, they drop in protection scope of the present invention equally.