CN104746605A - Fiber composite material drainer and manufacturing method thereof - Google Patents
Fiber composite material drainer and manufacturing method thereof Download PDFInfo
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- CN104746605A CN104746605A CN201310731479.1A CN201310731479A CN104746605A CN 104746605 A CN104746605 A CN 104746605A CN 201310731479 A CN201310731479 A CN 201310731479A CN 104746605 A CN104746605 A CN 104746605A
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- fibrous composite
- sleeve pipe
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Abstract
The invention relates to a fiber composite material drainer and a manufacturing method thereof. The fiber composite material drainer comprises a fiber composite material outer jacketed pipe, a fiber composite material inner jacketed pipe and a soft fiber cloth. Compared with the traditional metal drainer, the fiber composite material drainer can be installed easily, can be used for uneven plane materials and can prevent water leakage between the uneven used plane and the drainer. The fiber composite material drainer has the characteristics of no heavy metal pollution, water resistance, weather resistance and vibration resistance.
Description
Technical field
The present invention relates to a kind of fibrous composite water trap and manufacture method thereof.
Background technology
Buildings in general or road often by material aging or as natural disasters such as earthquakes, produce crack performance that is structural or unstructuredness, especially common near the outfall of drainage system.Structural crack performance easily causes buildings leakage and makes fabric structure damage aggravation.The main material that conventional discharge device uses is heavy metal " lead ", and as shown in Figure 1, it often because the solder 1 of welding is by acid rain corrosion breakage, and disengages in water or soil, causes environmentally damage beyond remedy.In addition, the repairing of conventional metals water trap of the prior art needs professional to construct, and not only consuming timely takes a lot of work and constructional difficulties, and general masses are difficult to replacing by user.
For the problem solving above-mentioned environment and implement, the present invention proposes a kind of easy construction and has water-fast, weather and shatter-proof fibrous composite water trap, general personage can under assisting without the need to professional replacing by user.Fibrous composite water trap of the present invention can be applied on irregular plane materiel, avoids in the past because the seepy question that the space between face and water trap causes is used in out-of-flatness.
Summary of the invention
One of main purpose of the present invention is to provide a kind of fibrous composite water trap, and it comprises: fibrous composite outer clip sleeve pipe, fibrous composite inner clip sleeve pipe and soft fibre cloth.
For reaching above-mentioned purpose, the present invention relates to a kind of fibrous composite water trap (as 10 in Fig. 2), it comprises fibrous composite outer clip sleeve pipe 11; Fibrous composite inner clip sleeve pipe 12; And soft fibre cloth 13, wherein with described soft fibre cloth cover central point for benchmark, described soft fibre cloth is with die-cut many lobes, 6 to the 12 lobe modes of being preferably, by resin solid, described many lobes are sandwiched between described fibrous composite outer clip sleeve pipe and described fibrous composite inner clip sleeve pipe, make described soft fibre cloth be in the mode vertical with described fibrous composite outer clip sleeve pipe and described fibrous composite inner clip sleeve pipe then.
Another object of the present invention is to provide a kind of method manufacturing fibrous composite water trap.
For reaching above-mentioned purpose, the method for manufacture fibrous composite water trap of the present invention comprises following steps:
(a) provide fibrous composite outer clip sleeve pipe (as 11 of Fig. 3) and as described in fibrous composite inner clip sleeve pipe (as 12 of Fig. 4);
B described soft fibre cloth for benchmark, is die-cut into 6 to 12 lobes (as 13 of Fig. 5) with described soft fibre cloth cover central point by (); And
C () is vertical then with described fibrous composite outer clip sleeve pipe and described fibrous composite inner clip sleeve pipe by described soft fibre cloth with resin solid, as shown in Figure 7.
" fibrous composite " is the composite material (fiberreinforced resin composition) through being base material with resin with fibrous reinforcement, and conventional fibrous composite comprises carbon fiber, glass fiber, basalt and Ke Weila (Kevlar) fiber etc.
Carbon fiber has high strength, high mode, proportion is little, heat resistance is fabulous, coefficient of thermal expansion is little, coefficient of thermal conductivity is large, corrosion resistance, electric conductivity are good, with the characteristic such as resin-bound is good.Because of carbon fiber there is flexibility as fiber, it is easy to braiding processing and Wrapping formed, can make the carbon fibre composite with light, strong and firm characteristic with resin-bonded.3.6 times that the rigidity (modulus of Unit Weight) of carbon fibre composite is conventional metals steel, its intensity (intensity under Unit Weight) is up to 7 times of steel.In recent years, carbon fibre composite is usually used in replacing conventional metals in space flight, military affairs and air transportation carrier, to reach the effect of loss of weight, it is also widely used in the fields such as sports equipment industry and wind blade, electric motor car, bridge, building reinforcing such as tennis racket, golf club ball or bicycle.One direction carbon fibre initial rinse fabric has very high fiber mechanical properties, is suitable for multiple machine-shaping method, operability is good and is easy to the advantage such as lamination and optimization angle arrangement design, is therefore widely used in the various carbon fibre composite product such as sports equipment and 3C Product.The preparation method of one direction continuity carbon fibre initial rinse fabric is by impregnation machine, and be impregnated in resin liquid by one direction continuity carbon fiber, a part for described resin system is reacted.Though described resin system some react, its at room temperature reaction rate slowly, the reaction time can reach a couple of days to several weeks, completes resin reaction by subsequent heating step.
The long and slender advantage with low price and high impact property of glass, but its modulus is lower and weatherability is poor.Gram Wella fiber has the good advantage of light specific gravity, softness, impact, be usually used in stabs, shellproof with rub resistance product, but its uvioresistant is poor, should not be used for outdoor application.
Described fibrous composite outer clip sleeve pipe and described fibrous composite inner clip sleeve pipe are after folding 0 degree to the arbitrarily angled lamination within the scope of 90 degree by the fiber in textile sheet or unidirectional fiber cloth and sclerosis formed.Described special angle is preferably 90 degree.
Soft fibre cloth of the present invention can the carbon fibre fabric of two-dimensional directional carbon fiber yarn or glass fiber thing be raw material, and the intensity of bearing needed for wherein can complying with, earthquake degree and weather demand select carbon cloth specification to be 3K (1K=1000 root monofilament) or 12K carbon fiber yarn.Described carbon cloth, according to organization design, is woven into carbon fibre fabric with rapier type loom.Such as 12K carbon fiber yarn can be made into thickness 0.6mm, the fabric of weight every meter square of 600g.3K carbon fiber yarn can be used when thickness requirements is thinner, be made into thickness 0.2mm, the fabric of weight every meter square of 200g.If during without specific demand, the carbon fibre fabric of the thickness 0.6mm generally using the 12K carbon fiber yarn with preferred intensity to be made into more.
Soft fibre cloth of the present invention can post film in addition, and wherein said film can be thermoplasticity polyureas ester (thermoplastic polyurethane, TPU), Merlon, polyvinyl chloride or polyethylene.Soft fibre cloth posts TPU person, is called TPU soft fibre cloth, as 131 in Fig. 6.Compared to soft fibre cloth, TPU soft fibre cloth has waterproof effect.As shown in Figure 6, for avoiding the then effect of TPU soft fibre cloth and curb pins sleeve pipe to affect by TPU layer, do not stick TPU layer at the then place (A) of TPU soft fibre cloth and curb pins sleeve pipe, B is for sticking TPU layer and can supplying die-cut in many lobes place afterwards.
Beneficial effect of the present invention is: the carbon fibre composite water trap that the present invention comprises soft carbon cloth can be applied on irregular plane materiel, as physical features injustice, crack or bent angle etc., not only can overcome the insurmountable construction difficulty of conventional metals water trap, and can reduce in the past because using the seepy question that face out-of-flatness causes.In addition, water trap of the present invention and priming paint and resin-bound good, can mend a split in the lump, have waterproof, resistance to weather and the characteristic such as shatter-proof concurrently.
Accompanying drawing explanation
Fig. 1 is traditional plumbous matter gutter group schematic diagram.
Fig. 2 is fibrous composite water trap schematic diagram of the present invention.
Fig. 3 is fibrous composite outer clip sleeve pipe schematic diagram of the present invention.
Fig. 4 is fibrous composite inner clip sleeve pipe schematic diagram of the present invention.
Fig. 5 is soft fibre cloth schematic diagram of the present invention.
Fig. 6 is TPU soft fibre cloth schematic diagram of the present invention.
Fig. 7 be of the present invention through assembling after fibrous composite water trap schematic diagram.
Fig. 8 is fibrous composite internal jacket pipe manufacturer flow chart of the present invention.
Fig. 9 is fibrous composite water trap assembling flow path figure of the present invention.
Figure 10 is fibrous composite water trap construction process figure of the present invention.
Detailed description of the invention
With carbon fibre initial rinse fabric, water trap (as Suo Shi Fig. 3 to 5 and 7) and its manufacturing process of comprising fibrous composite outer clip sleeve pipe, fibrous composite inner clip sleeve pipe and soft fibre cloth of the present invention are described below, as shown in figures 8 and 9.
1, carbon fibre composite curb pins method of making sleeve tube
(A) pre-shaped manufacture method:
(1) prepare tool long stapled carbon fibre initial rinse fabric, generally with one direction continuity carbon fibre initial rinse fabric for main material.
(2) angle lamination: by one direction continuity carbon fibre initial rinse fabric, according to required angle lamination, such as 0 degree and 90 degree.Because the thickness in monolayer of one direction continuity carbon fibre initial rinse fabric has all size, being generally 0.05 ~ 0.3mm thick, is that a unit makes described angle mutual lamination in a symmetrical with 2 layers usually.
(3) cut out: according to the length of 1.3 to 1.5 times of the caliber girth of outfall, cut out above-mentioned completed continuity carbon fibre initial rinse fabric lamination.
(4) pre-shape is assured: the described continuity carbon fibre initial rinse fabric lamination through cutting out is assured being stacked into the final number of plies, such as (0 °+90 °+0 °+90 °) and (0 °+0 °+90 °+90 °) and (0 °+90 °+0 °+90 °+0 °+90 °) the one direction structure design with (0 °+90 °+90 °+90 °+90 °+0 °), or (0 °+50 °+30 °+45 °), the combination of (0 °+30 °+45 °+50 °) and (0 °+45 °+50 °+30 °), be heated cooling afterwards, to form carbon fibre composite outer clip sleeve pipe.The thickness of pipe is determined according to outfall pipe diameter size and Building Design, can be 0.5 to 2.0 ㎜.
(5) cut: the length of carbon fibre composite outer clip sleeve pipe is cut into standard Len req, the length of such as 10cm caliber water trap is 15 ㎝, or 100cm jacket pipe is cut into the long jacket pipe of 6 sections of about 15cm.And jacket pipe is cut from centre with saw by the length direction of pipe in a linear fashion, inner clip sleeve pipe cuts and makes can reduce because pipe becomes and can put into outer clip sleeve pipe.
(B) moulding manufacture method:
(1) cut out: according to the length of 1.3 to 1.5 times of the caliber girth of carbon fibre composite outer clip sleeve pipe, cut out carbon cloth, mould release membrance and separation cloth.
(2) resin impregnated: be impregnated in resin by mould release membrance, separation cloth and carbon cloth, such as epoxy resin, acryl resin or vinyl ester resin, cover separation cloth and mould release membrance, and standing a period of time allows resin infiltrate carbon cloth.
(3) assure shaping: after resin infiltrates carbon cloth completely, then be coated on stainless steel tube by carbon cloth, and stick adhesive tape and fix, center of rotation, with after electric heating drying solidification cooling, is removed stainless steel tube, is carbon fibre composite outer clip sleeve pipe.
(4) cut: by above-mentioned through assure shaping after carbon fibre composite outer clip sleeve pipe and carbon fibre composite inner clip sleeve pipe cut into full-length, and deburring process.
2, soft carbon cloth manufacture method
(1) weave cotton cloth: the intensity of bearing needed for complying with, earthquake degree and weather demand select carbon cloth specification to be 3K or 12K.
(2) cut: carbon fibre fabric and thermoplasticity polyureas ester film are cut into standard square, and its length of side is generally 3 to 5 times of gutter diameter.Such as, as gutter diameter 10cm, the described square length of side can be 40 ㎝.
(3) hot pressing: with hot press by after TPU membrane and the dull and stereotyped hot pressing of carbon cloth, be the soft carbon cloth of TPU, if namely the surperficial carbon cloth without TPU membrane claims soft carbon cloth.
3, carbon fibre composite water trap assembly method
(1) the carbon fibre composite outer clip sleeve pipe produced by above-mentioned one direction carbon fibre initial rinse fabric and the then place of carbon fibre composite inner clip sleeve pipe carry out surfacing, to increase its Bonding strength.
(2) with soft carbon cloth or the soft carbon cloth central point of TPU for benchmark, die-cut circular 6 to 12 lobes are for the assembling gluing of three parts.Described lobe is sandwiched between described fibrous composite outer clip sleeve pipe and described fibrous composite inner clip sleeve pipe, utilize resin solid to make described soft fibre cloth be in the mode vertical with described fibrous composite outer clip sleeve pipe and described fibrous composite inner clip sleeve pipe then, namely form carbon fibre composite water trap.
Carbon fibre composite water trap diameter is with standardized size designs such as 6,8,10 or 12cm.After carbon fibre composite curb pins sleeve pipe and soft carbon cloth are assembled, if cut by carbon fibre composite curb pins sleeve pipe, can be used for the gutter that diameter is less.Such as diameter 10cm carbon fibre composite water trap, the comb being originally only applicable to 10cm uses, if cut by carbon fibre composite curb pins sleeve pipe, then can be used for the gutter of less 8 to the 9cm of diameter.
The carbon fibre composite water trap that the present invention comprises soft carbon cloth can be applied on irregular plane materiel, as physical features injustice, crack or bent angle etc., not only can overcome the insurmountable construction difficulty of conventional metals water trap, and can reduce in the past because using the seepy question that face out-of-flatness causes.In addition, water trap of the present invention and priming paint and resin-bound good, can mend a split in the lump, have waterproof, resistance to weather and the characteristic such as shatter-proof concurrently.
Fibrous composite water trap of the present invention can be standardized assembling, comprises the multiple material of carbon fibre composite water trap, consumptive material and a standard quantitative, easy in its practice of construction, generally popularly to repair voluntarily household by reading product description or changes.As shown in Figure 10, first indicate construction location, and construction location surface is carried out eliminate rust and after cleaning, pour priming paint composite into construction place and be coated with, inserting carbon fibre composite water trap in outfall construction place, and after brushing flat its surface, again by composite resin composite down on soft fibre cloth cover, cover upper separation cloth after brushing flat its surface, leave standstill 24 hours to make resin infiltrate carbon cloth and solidify, namely complete after filter screen is installed.Job site is good with fine day, if chance humidity is high or overcast and rainy, can takes awning and do drying and processing in working face, to avoid the waterproof effect and the durability that affect the rear carbon fibre composite water trap of construction.
Embodiment
The carbon fibre composite water trap of 10cm diameter
Outer clip sleeve pipe:
With one direction continuity carbon fibre initial rinse fabric, the specification of thickness in monolayer 0.15mm is material, be main strength demand according to the longitudinal direction (0 °) of jacket pipe and radial (90 °), stacking with the material angle of (0 °+90 °+0 °+90 °), after shaping, cut into the carbon fibre composite of thickness 0.5 ㎜ × external diameter 10cm × long 15cm.
Inner clip sleeve pipe:
With the difference of one direction continuity carbon fibre initial rinse fabric (0 °+90 °+0 °+90 °) angle lamination pre-shaped with cut into thickness 0.5 ㎜ × diameter 10cm × long 5cm carbon fibre composite; Cut from centre by jacket pipe with saw, inner clip sleeve pipe cuts and makes can reduce because pipe becomes and can put into outer clip sleeve pipe.
Soft carbon cloth:
With 12K carbon fiber yarn for raw material, utilize rapier type loom, carbon fiber yarn is woven into thickness 0.6mm, the fabric of weight every meter square of 600g.And cut into length 40cm × width 40cm square cloth.
Carbon fibre composite water trap is assembled:
With the central point of the soft carbon cloth of 12K for benchmark, die-cut circular 6 lobes are for the assembling gluing of three parts.Described lobe is sandwiched between described fibrous composite outer clip sleeve pipe and described fibrous composite inner clip sleeve pipe, utilize resin solid to make described soft fibre cloth be in the mode vertical with described fibrous composite outer clip sleeve pipe and described fibrous composite inner clip sleeve pipe then, namely form carbon fibre composite water trap.
Claims (10)
1. a fibrous composite water trap, it comprises:
Fibrous composite outer clip sleeve pipe;
Fibrous composite inner clip sleeve pipe; And
Soft fibre cloth,
Wherein with described soft fibre cloth cover central point for benchmark, described soft fibre cloth is through being die-cut into many lobes, described many lobes are sandwiched between described fibrous composite outer clip sleeve pipe and described fibrous composite inner clip sleeve pipe, utilize resin solid to make described soft fibre cloth in the mode vertical with described fibrous composite outer clip sleeve pipe and described fibrous composite inner clip sleeve pipe then.
2. fibrous composite water trap according to claim 1, wherein said fibrous composite outer clip sleeve pipe and described fibrous composite inner clip sleeve pipe fold the mode lamination of special angle by the fiber in textile sheet or unidirectional fiber cloth and formed after sclerosis.
3. fibrous composite water trap according to claim 2, wherein said special angle is 90 degree.
4. fibrous composite water trap according to claim 1, wherein said many lobes are 6-12 lobe.
5. fibrous composite water trap according to claim 1, wherein said resin solid is epoxy resin, acryl resin or vinyl ester resin.
6. according to claim 1 fibrous composite water trap, wherein said soft fibre cloth posts film in addition.
7. fibrous composite water trap according to claim 6, wherein said film is thermoplasticity polyureas ester, Merlon, polyvinyl chloride or polyethylene.
8. fibrous composite water trap according to claim 1, wherein said complex fiber material is carbon fiber, glass fiber, basalt and Ke Weila fiber.
9. manufacture a method for fibrous composite water trap as claimed in claim 1, it comprises following steps:
A) fibrous composite outer clip sleeve pipe and described fibrous composite inner clip sleeve pipe are provided;
B) with described soft fibre cloth cover central point for benchmark, described soft fibre cloth is die-cut into many lobes; And
C) with resin solid, described soft fibre cloth is vertical then with described fibrous composite outer clip sleeve pipe and described fibrous composite inner clip sleeve pipe.
10. method according to claim 9, wherein said many lobes are 6-12 lobe, and described resin solid is epoxy resin, acryl resin or vinyl ester resin.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201310731479.1A CN104746605B (en) | 2013-12-26 | 2013-12-26 | Fibrous composite water trap and manufacture method thereof |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201310731479.1A CN104746605B (en) | 2013-12-26 | 2013-12-26 | Fibrous composite water trap and manufacture method thereof |
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| CN104746605A true CN104746605A (en) | 2015-07-01 |
| CN104746605B CN104746605B (en) | 2016-09-07 |
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Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3644160A (en) * | 1968-06-26 | 1972-02-22 | Comatico Tiles Inc | Method of making multilayer articles |
| US4179760A (en) * | 1975-06-06 | 1979-12-25 | Topla, Ltd. | Marble-patterned bathtub, basin or sink |
| CN2687198Y (en) * | 2004-02-03 | 2005-03-23 | 林良华 | Composite board (ABS) water closet |
| CN1651668A (en) * | 2005-02-07 | 2005-08-10 | 于永久 | Silicon magnesium reinforced acrylic acid cleaning ulensil its processing method |
| CN201483841U (en) * | 2009-09-02 | 2010-05-26 | 邱凤阳 | Non-stick concrete sanitary ware |
| CN202164678U (en) * | 2011-05-31 | 2012-03-14 | 张宏彬 | Totally-closed laterally-discharged deodorant easily-cleaned floor drain |
| CN203716235U (en) * | 2013-12-26 | 2014-07-16 | 福懋兴业股份有限公司 | Fiber composite material water discharging device |
-
2013
- 2013-12-26 CN CN201310731479.1A patent/CN104746605B/en active Active
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3644160A (en) * | 1968-06-26 | 1972-02-22 | Comatico Tiles Inc | Method of making multilayer articles |
| US4179760A (en) * | 1975-06-06 | 1979-12-25 | Topla, Ltd. | Marble-patterned bathtub, basin or sink |
| CN2687198Y (en) * | 2004-02-03 | 2005-03-23 | 林良华 | Composite board (ABS) water closet |
| CN1651668A (en) * | 2005-02-07 | 2005-08-10 | 于永久 | Silicon magnesium reinforced acrylic acid cleaning ulensil its processing method |
| CN201483841U (en) * | 2009-09-02 | 2010-05-26 | 邱凤阳 | Non-stick concrete sanitary ware |
| CN202164678U (en) * | 2011-05-31 | 2012-03-14 | 张宏彬 | Totally-closed laterally-discharged deodorant easily-cleaned floor drain |
| CN203716235U (en) * | 2013-12-26 | 2014-07-16 | 福懋兴业股份有限公司 | Fiber composite material water discharging device |
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| CN104746605B (en) | 2016-09-07 |
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