CN104746605B - Fibrous composite water trap and manufacture method thereof - Google Patents
Fibrous composite water trap and manufacture method thereof Download PDFInfo
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- CN104746605B CN104746605B CN201310731479.1A CN201310731479A CN104746605B CN 104746605 B CN104746605 B CN 104746605B CN 201310731479 A CN201310731479 A CN 201310731479A CN 104746605 B CN104746605 B CN 104746605B
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- fibrous composite
- sleeve pipe
- water trap
- clip sleeve
- resin
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Abstract
The present invention relates to a kind of fibrous composite water trap and manufacture method thereof, described fibrous composite water trap comprises fibrous composite outer clip sleeve pipe；Fibrous composite inner clip sleeve pipe；And soft fibre cloth.Compared to conventional metals water trap, the fibrous composite water trap of the present invention is not only easy to install, and can be applied on irregular material, it is to avoid uses the space between face and water trap because of out-of-flatness and produces seepy question.The fibrous composite water trap of the present invention also have heavy metal free pollute, waterproof, weatherability and the characteristic such as shatter-proof.
Description
Technical field
The present invention relates to a kind of fibrous composite water trap and manufacture method thereof.
Background technology
Buildings in general or road are often by material aging or such as the natural disasters such as earthquake, generation structure
Property or the crack performance of unstructuredness, especially most commonly seen near the discharge outlet of drainage system.
Structural crack performance is easily caused buildings leakage and makes fabric structure damage aggravation.Tradition row
The main material that hydrophone uses is heavy metal " lead ", as it is shown in figure 1, it is often because of welding
Solder 1 is damaged by acid rain corrosion, and disengages to water or soil, causes and is environmentally difficult to make up
Infringement.Additionally, the repairing of conventional metals water trap of the prior art needs professional to execute
Work, the most time-consumingly takes a lot of work and constructional difficulties, and general masses are difficult to replacing by user.
For the problem on solving above-mentioned environment and implementing, the present invention proposes a kind of easy construction and tool
Having water-fast, weatherability and shatter-proof fibrous composite water trap, general personage can be without specially
Industry personnel assist lower replacing by user.The fibrous composite water trap of the present invention can be applied to injustice
On whole face material, it is to avoid used, because of out-of-flatness, the leakage that the space between face and water trap is caused in the past
Water problems.
Summary of the invention
One of the main object of the present invention is to provide a kind of fibrous composite water trap, and it comprises:
Fibrous composite outer clip sleeve pipe, fibrous composite inner clip sleeve pipe and soft fibre cloth.
For reaching above-mentioned purpose, the present invention relates to a kind of fibrous composite water trap (in Fig. 2
10), it comprises fibrous composite outer clip sleeve pipe 11；Fibrous composite inner clip sleeve pipe 12；And
Soft fibre cloth 13, wherein on the basis of described soft fibre cloth cover central point, described is soft
Matter fiber cloth is with die-cut many lobes, and preferably 6 to 12 lobe modes, by resin solid, by institute
The many lobes stated are sandwiched in described fibrous composite outer clip sleeve pipe and described fibrous composite
Between jacket pipe so that described soft fibre cloth be with described fibrous composite outer clip
Sleeve pipe and the vertical mode of described fibrous composite inner clip sleeve pipe are then.
It is a further object of the present invention to provide a kind of method manufacturing fibrous composite water trap.
For reaching above-mentioned purpose, the present invention manufacture fibrous composite water trap method comprise with
Lower step:
(a) provide fibrous composite outer clip sleeve pipe (such as the 11 of Fig. 3) and as described in fiber composite material
Material inner clip sleeve pipe (such as the 12 of Fig. 4)；
B described soft fibre cloth, on the basis of described soft fibre cloth cover central point, is rushed by ()
It is cut into 6 to 12 lobes (such as the 13 of Fig. 5)；And
(c) with resin solid by described soft fibre cloth and described fibrous composite outer clip
Sleeve pipe and described fibrous composite inner clip sleeve pipe are vertical then, as shown in Figure 7.
" fibrous composite " is through with the fibrous reinforcement composite (fiber with resin as base material
Reinforced resin composition), conventional fibrous composite comprises carbon fiber, glass fibers
Dimension, basalt and Ke Weila (Kevlar) fiber etc..
Carbon fiber has high intensity, high mode, proportion is little, heat resistance is fabulous, thermal coefficient of expansion
The characteristics such as little, thermal conductivity factor is big, corrosion resistance, electric conductivity are good and resin-bound is good.Cause
Carbon fiber is had the flexibility as fiber, and it is prone to braiding processing and Wrapping formed, can be with
Resin-bonded makes the carbon fibre composite with light, strong and firm characteristic.Carbon fiber composite
3.6 times that rigidity (modulus of Unit Weight) is conventional metals steel of material, its intensity is (under Unit Weight
Intensity) 7 times of up to steel.In recent years, carbon fibre composite be usually used in space flight, military with
Replacing conventional metals in air transportation carrier, to reach the effect of loss of weight, it is also widely used in net
Sports equipment industry and wind blade, electric motor car, the bridges such as racket, golf club ball or bicycle
In the field such as beam, building reinforcing.One direction carbon fibre initial rinse fabric has the highest fibre machinery
Matter, be suitable to multiple machine-shaping method, operability are good and be prone to lamination and optimize angle arrangement and set
The advantages such as meter, are therefore widely used in the various carbon fibre composites such as sports equipment and 3C Product
In product.The preparation method of one direction continuity carbon fibre initial rinse fabric is by containing on dipping machine,
Being impregnated in resin liquid by one direction continuity carbon fiber, a part for described resin system is entered
Row reaction.Though described resin system some react, but its at room temperature react speed
Slowly, the reaction time to several weeks, can complete tree by subsequent heating step up to a couple of days to rate
Fat reacts.
The long and slender advantage with low price and high impact property of glass, but its modulus is relatively low and weather-proof
Property is poor.Gram Wella fiber has the advantage that light specific gravity, softness, impact are good, is usually used in preventing
Cutter, shellproof and rub resistance product, but its uvioresistant is poor, should not be used in outdoor application.
Described fibrous composite outer clip sleeve pipe and described fibrous composite inner clip sleeve pipe are
The random angle in the range of 0 degree to 90 degree is folded by the fiber in textile sheet or unidirectional fiber cloth
After degree lamination and harden and formed.Described special angle is preferably 90 degree.
The soft fibre cloth of the present invention can be with the carbon fibre fabric of two-dimensional directional carbon fiber yarn or glass
Fibre object is raw material, wherein can depend on be subjected to intensity, earthquake degree and weather demand and select carbon fine
Dimension cloth specification is 3K (1K=1000 root monofilament) or 12K carbon fiber yarn.Described carbon cloth depends on
Organization design, is woven into carbon fibre fabric with rapier type loom.Such as 12K carbon fiber yarn can
It is made into thickness 0.6mm, the fabric of every meter square of 600g of weight.Thickness requirements can be used than time relatively thin
3K carbon fiber yarn, is made into thickness 0.2mm, the fabric of every meter square of 200g of weight.If without spy
During different demand, general use has the thickness that the 12K carbon fiber yarn of preferred intensity is made into more
The carbon fibre fabric of 0.6mm.
Can additionally post film on the soft fibre cloth of the present invention, wherein said film can be heat
Plasticity polyureas ester (thermoplastic polyurethane, TPU), Merlon, polyvinyl chloride or
Polyethylene.Posting TPU person on soft fibre cloth, referred to as TPU soft fibre cloth, such as Fig. 6
In 131.Compared to soft fibre cloth, TPU soft fibre cloth has waterproof effect.Such as Fig. 6
Shown in, for avoiding TPU soft fibre cloth to be affected by TPU layer with the then effect of curb pins sleeve pipe,
Not sticking TPU layer at the then place (A) of TPU soft fibre cloth Yu curb pins sleeve pipe, B is patch
Upper TPU layer and after being available for the most die-cut in many lobes place.
The invention have the benefit that the present invention comprises the carbon fiber composite of soft carbon cloth
Material water trap can be applied on irregular material, as uneven in physical features, crack or bent angle etc., no
Only can overcome the conventional metals insurmountable construction difficulty of water trap, and can reduce in the past because executing
The seepy question caused with face out-of-flatness.Additionally, the water trap of the present invention and priming paint and resin
Associativity is good, can mend a split in the lump, has weather waterproof, resistance to and the characteristic such as shatter-proof concurrently.
Accompanying drawing explanation
Fig. 1 is tradition lead matter drainpipe group schematic diagram.
Fig. 2 is the fibrous composite water trap schematic diagram of the present invention.
Fig. 3 is the fibrous composite outer clip sleeve pipe schematic diagram of the present invention.
Fig. 4 is the fibrous composite inner clip sleeve pipe schematic diagram of the present invention.
Fig. 5 is the soft fibre cloth schematic diagram of the present invention.
Fig. 6 is the TPU soft fibre cloth schematic diagram of the present invention.
Fig. 7 be the present invention be assembled rear fibrous composite water trap schematic diagram.
Fig. 8 is the fibrous composite internal jacket pipe manufacturing flow chart of the present invention.
Fig. 9 is the fibrous composite water trap assembling flow path figure of the present invention.
Figure 10 is the fibrous composite water trap construction process figure of the present invention.
Detailed description of the invention
Below with carbon fibre initial rinse fabric illustrate the present invention comprise fibrous composite outer clip sleeve pipe,
The water trap (as shown in Fig. 3 to 5 and 7) of fibrous composite inner clip sleeve pipe and soft fibre cloth
And its manufacturing process, as shown in figures 8 and 9.
1, carbon fibre composite curb pins method of making sleeve tube
(A) pre-shaped manufacture method:
(1) prepare to have long stapled carbon fibre initial rinse fabric, typically pre-with one direction continuity carbon fiber
Leaching cloth is main material.
(2) angle lamination: by one direction continuity carbon fibre initial rinse fabric, according to required angle lamination,
Such as 0 degree and 90 degree.Owing to the thickness in monolayer of one direction continuity carbon fibre initial rinse fabric has various
Specification, generally 0.05～0.3mm is thick, generally with 2 layers be a unit make described angle with
The mutual lamination of symmetric mode.
(3) cut out: according to the length of 1.3 to 1.5 times of caliber girth of discharge outlet, cut out above-mentioned
The continuity carbon fibre initial rinse fabric lamination completed.
(4) pre-shape is assured: the described continuity carbon fibre initial rinse fabric lamination through cutting out is assured heap
Stack becomes the final number of plies, such as (0 °+90 °+0 °+90 °) and (0 °+0 °+90 °+90 °)
With (0 °+90 °+0 °+90 °+0 °+90 °) with (0 °+90 °+90 °+90 °+90 °+0
°) one direction structure design, or (0 °+50 °+30 °+45 °), (0 °+30 °+45 °+50
°) and the combination of (0 °+45 °+50 °+30 °), it is heated to cooling afterwards, to form carbon
Fibrous composite outer clip sleeve pipe.The thickness of pipe is according to discharge outlet pipe diameter size and Building Design
Fixed, can be 0.5 to 2.0.
(5) cut: the length of carbon fibre composite outer clip sleeve pipe is cut into standard Len req,
A length of the 15 of such as 10cm caliber water trap, or 100cm jacket pipe is cut into 6 sections
The jacket pipe of about 15cm length.And by the length direction of pipe with saw in a linear fashion by jacket pipe from
Centre is cut, and inner clip sleeve pipe cuts so that putting into outer clip sleeve pipe because pipe becomes to reduce.
(B) moulding manufacture method:
(1) cut out: according to 1.3 to 1.5 times of caliber girth of carbon fibre composite outer clip sleeve pipe
Length, cuts out carbon cloth, mould release membrance and separation cloth.
(2) resin impregnated: mould release membrance, separation cloth and carbon cloth are impregnated in resin, such as
Epoxy resin, acryl resin or vinyl ester resin, cover separation cloth and mould release membrance, stands
A period of time allows resin penetrate into carbon cloth.
(3) assure shaping: after resin fully penetrates into carbon cloth, then carbon cloth is coated on
On stainless steel tube, and stick adhesive tape and fix, after center of rotation is with electric heating drying solidification cooling, tear open
Except stainless steel tube, it is carbon fibre composite outer clip sleeve pipe.
(4) cut: by the above-mentioned carbon fibre composite outer clip sleeve pipe after assuring shaping and carbon
Fibrous composite inner clip sleeve pipe cuts into full-length, and deburring processes.
2, soft carbon cloth manufacture method
(1) weave cotton cloth: depend on be subjected to intensity, earthquake degree and weather demand and select carbon cloth specification
For 3K or 12K.
(2) cut: carbon fibre fabric and thermoplasticity polyureas ester film are cut into standard square,
Its length of side is generally 3 to 5 times of drainpipe diameter.Such as, as drainpipe diameter 10cm,
The described square length of side can be 40.
(3) hot pressing: with hot press by after TPU membrane and carbon cloth flat board hot pressing, be TPU
Soft carbon cloth, if surface i.e. claims soft carbon cloth without the carbon cloth of TPU membrane.
3, carbon fibre composite water trap assembly method
(1) the carbon fibre composite outer clip sleeve pipe that above-mentioned one direction carbon fibre initial rinse fabric is produced
And the then place of carbon fibre composite inner clip sleeve pipe carries out surface process, the strongest to increase it
Degree.
(2) on the basis of soft carbon cloth or TPU soft carbon cloth central point, die-cut circle
6 to 12 lobes are for the assembling gluing of three parts.Described lobe is sandwiched in described fibrous composite
Between outer clip sleeve pipe and described fibrous composite inner clip sleeve pipe, resin solid is utilized to make
Described soft fibre cloth be with described fibrous composite outer clip sleeve pipe and described fiber
The vertical mode of composite inner clip sleeve pipe then, i.e. forms carbon fibre composite water trap.
Carbon fibre composite water trap diameter is with the standardized size such as 6,8,10 or 12cm
Design.After carbon fibre composite curb pins sleeve pipe assembles with soft carbon cloth, if by carbon
Fibrous composite curb pins sleeve pipe cuts, and can be used for the drainpipe that diameter is less.Such as diameter
10cm carbon fibre composite water trap, the comb being originally only applicable to 10cm uses, if will
Carbon fibre composite curb pins sleeve pipe cuts, then can be used for the row of less 8 to the 9cm of diameter
Water pipe.
The carbon fibre composite water trap that the present invention comprises soft carbon cloth can be applied to injustice
On whole face material, as uneven in physical features, crack or bent angle etc., not only can overcome conventional metals draining
The insurmountable construction difficulty of device, and can reduce in the past because using the leakage that face out-of-flatness is caused
Water problems.Additionally, the water trap of the present invention is good with priming paint and resin-bound, can repair in the lump
Crack, has weather waterproof, resistance to and the characteristic such as shatter-proof concurrently.
The fibrous composite water trap of the present invention can be standardized assembling, comprises a carbon fiber
The multiple material of composite water trap, consumptive material and standard quantitative, easy, typically in its practice of construction
Masses can repair voluntarily household by reading product description or change.As shown in Figure 10, first
Indicate construction location, and carry out construction location surface eliminating rust and after cleaning process, being adjusted by priming paint
Join thing pour at construction and be coated with, insert carbon fibre composite water trap at discharge outlet construction
In, and after brushing flat its surface, then by composite resin composite down on soft fibre cloth cover,
Cover separation cloth after brushing flat its surface, stand 24 hours so that resin penetrates into carbon cloth and consolidates
Change, i.e. complete after filter screen is installed.Job site is preferred with fine day, if chance humidity is high or overcast and rainy,
Awning can be taken and do drying and processing in construction surface, with carbon fibre composite after avoiding impact to construct
The waterproof effect of water trap and durability.
Embodiment
The carbon fibre composite water trap of 10cm diameter
Outer clip sleeve pipe:
With one direction continuity carbon fibre initial rinse fabric, the specification of thickness in monolayer 0.15mm is material,
Longitudinal direction (0 °) and radial direction (90 °) according to jacket pipe are main strength demand, with (0 °+90 °+0
°+90 °) material angle stacking, after shaping, cut into a thickness 0.5 × external diameter 10
The carbon fibre composite of cm × long 15cm.
Inner clip sleeve pipe:
Fold with difference (0 °+90 °+0 °+90 °) angle of one direction continuity carbon fibre initial rinse fabric
Layer pre-shaped with cut into thickness 0.5 × diameter 10cm × long 5cm carbon fiber composite
Material；Being cut from centre by jacket pipe with saw, inner clip sleeve pipe cuts so that becoming to contract because of pipe
Little and outer clip sleeve pipe can be put into.
Soft carbon cloth:
With 12K carbon fiber yarn as raw material, utilize rapier type loom, carbon fiber yarn is woven into
Thickness 0.6mm, the fabric of every meter square of 600g of weight.And cut into length 40cm × width
40cm square cloth.
Carbon fibre composite water trap assembles:
On the basis of the central point of the soft carbon cloth of 12K, die-cut circular 6 lobes are for three parts
Assemble gluing.Described lobe is sandwiched in described fibrous composite outer clip sleeve pipe and described fibre
Between dimension composite inner clip sleeve pipe, resin solid is utilized to make the described soft fibre cloth to be
To hang down with described fibrous composite outer clip sleeve pipe and described fibrous composite inner clip sleeve pipe
Straight mode then, i.e. forms carbon fibre composite water trap.
Claims (9)
1. a fibrous composite water trap, it comprises:
Fibrous composite outer clip sleeve pipe；
Fibrous composite inner clip sleeve pipe；
Soft fibre cloth；And
Film,
Wherein on the basis of described soft fibre cloth cover central point, described soft fibre cloth is through punching
It is cut into many lobes, described many lobes are sandwiched in described fibrous composite outer clip sleeve pipe and described
Between fibrous composite inner clip sleeve pipe, resin solid is utilized to make described soft fibre cloth
To hang down with described fibrous composite outer clip sleeve pipe and described fibrous composite inner clip sleeve pipe
Then, and wherein said film is to fit on described soft fibre cloth to straight mode, institute
The soft fibre cloth stated and described fibrous composite outer clip sleeve pipe and described fiber composite material
Material inner clip sleeve pipe then locate do not stick described film.
Fibrous composite water trap the most according to claim 1, wherein said fiber is multiple
Condensation material outer clip sleeve pipe and described fibrous composite inner clip sleeve pipe are by textile sheet or list
Fiber in fiber cloth fold special angle mode lamination and harden after formed.
Fibrous composite water trap the most according to claim 2, wherein said specific angle
Degree is 90 degree.
Fibrous composite water trap the most according to claim 1, wherein said many lobes are
6-12 lobe.
Fibrous composite water trap the most according to claim 1, wherein said resin connects
Agent is epoxy resin, acryl resin or vinyl ester resin.
Fibrous composite water trap the most according to claim 1, wherein said film is
Thermoplasticity polyureas ester, Merlon, polyvinyl chloride or polyethylene.
Fibrous composite water trap the most according to claim 1, wherein said compound fibre
Dimension material is carbon fiber, glass fibre, basalt and Ke Weila fiber.
8. the method manufacturing fibrous composite water trap as claimed in claim 1, its
Comprise the steps of
A) fibrous composite outer clip sleeve pipe and described fibrous composite inner clip sleeve pipe are provided；
B) on the basis of described soft fibre cloth cover central point, by die-cut for described soft fibre cloth
Become many lobes；And
C) with resin solid by described soft fibre cloth and described fibrous composite outer clip
Sleeve pipe and described fibrous composite inner clip sleeve pipe are vertical then.
Method the most according to claim 8, wherein said many lobes are 6-12 lobe, and institute
Stating resin solid is epoxy resin, acryl resin or vinyl ester resin.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310731479.1A CN104746605B (en) | 2013-12-26 | 2013-12-26 | Fibrous composite water trap and manufacture method thereof |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310731479.1A CN104746605B (en) | 2013-12-26 | 2013-12-26 | Fibrous composite water trap and manufacture method thereof |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104746605A CN104746605A (en) | 2015-07-01 |
| CN104746605B true CN104746605B (en) | 2016-09-07 |
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| Application Number | Title | Priority Date | Filing Date |
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Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3644160A (en) * | 1968-06-26 | 1972-02-22 | Comatico Tiles Inc | Method of making multilayer articles |
| US4179760A (en) * | 1975-06-06 | 1979-12-25 | Topla, Ltd. | Marble-patterned bathtub, basin or sink |
| CN2687198Y (en) * | 2004-02-03 | 2005-03-23 | 林良华 | Composite board (ABS) water closet |
| CN1651668A (en) * | 2005-02-07 | 2005-08-10 | 于永久 | Silicon magnesium reinforced acrylic acid cleaning ulensil its processing method |
| CN201483841U (en) * | 2009-09-02 | 2010-05-26 | 邱凤阳 | Non-stick concrete sanitary ware |
| CN202164678U (en) * | 2011-05-31 | 2012-03-14 | 张宏彬 | Totally-closed laterally-discharged deodorant easily-cleaned floor drain |
| CN203716235U (en) * | 2013-12-26 | 2014-07-16 | 福懋兴业股份有限公司 | Fiber composite material water discharging device |
-
2013
- 2013-12-26 CN CN201310731479.1A patent/CN104746605B/en active Active
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3644160A (en) * | 1968-06-26 | 1972-02-22 | Comatico Tiles Inc | Method of making multilayer articles |
| US4179760A (en) * | 1975-06-06 | 1979-12-25 | Topla, Ltd. | Marble-patterned bathtub, basin or sink |
| CN2687198Y (en) * | 2004-02-03 | 2005-03-23 | 林良华 | Composite board (ABS) water closet |
| CN1651668A (en) * | 2005-02-07 | 2005-08-10 | 于永久 | Silicon magnesium reinforced acrylic acid cleaning ulensil its processing method |
| CN201483841U (en) * | 2009-09-02 | 2010-05-26 | 邱凤阳 | Non-stick concrete sanitary ware |
| CN202164678U (en) * | 2011-05-31 | 2012-03-14 | 张宏彬 | Totally-closed laterally-discharged deodorant easily-cleaned floor drain |
| CN203716235U (en) * | 2013-12-26 | 2014-07-16 | 福懋兴业股份有限公司 | Fiber composite material water discharging device |
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| Publication number | Publication date |
|---|---|
| CN104746605A (en) | 2015-07-01 |
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