Producing device of a kind of pseudo-classic furniture and preparation method thereof
Technical field
The present invention relates to woodwork processing and fabricating technical field, particularly relate to producing device of a kind of pseudo-classic furniture and preparation method thereof.
Background technology
Along with the enhancing that the development of China's economic, the increase of the income of residents, building construction enlarged areas, people realize Furniture brand, Chinoiserie potential of demand is huge, and the wood furniture as furniture main product also will welcome new round opportunity to develop.It is reported have nearly 80% in furniture item for wood furniture, in recent years, people are to the demand of wood furniture gradually from focusing on being raised to the aspect focusing on material in appearance, and more new product gets the upper hand of with the raw material of original design and high-quality.Come from natural ancient material, no matter the moment, to a kind of clean, pure and fresh comfort of people, therefore, is the wooden ornaments of wooden furniture or engraving, is always subject to the favor of many consumers.
Wood furniture industrial enterprise of China reaches family more than 2000, industry total assets reaches more than 1,500 hundred million yuan, the above wood furniture industrial enterprise of China's scale realizes main business income and reaches more than 3,000 hundred million yuan, generate profit total value and reach more than 17,500,000,000 yuan, wood furniture manufacturing industry total cumulative output value of industry accounts for more than 62.% of furniture industry total cumulative output value of industry.
Have many Chinese families to fit up now and stress style modelled after an antique, think that this is a kind of fashion, pseudo-classic furniture is also with trend.What pseudo-classic furniture was first outstanding is imitative, imitates exactly, imitated, and another is exactly ancient, and finger print models one's literary or artistic style on that of the ancients people's household implements used in everyday, mainly refers to bed, cabinet, table, chair etc.In recent years, along with progressively showing especially of pseudo-classic furniture Humanistic Value, be more and more subject to liking of people.
And the pseudo-classic furniture in modern times is in making production process, the plant equipment of the cutting of many employings manual measurement or employing more complicated carries out measuring, cutting and making, adopts manual manufacture to also exist and makes the problem that precision is low, waste of material is serious, manufacturing speed is slow, production efficiency is low; Complicated plant equipment is adopted to carry out measuring, cut and make existing and make that shape is single, cost of manufacture is high and use flexibility ratio low.
Summary of the invention
For the deficiencies in the prior art, the invention provides a kind of make precision high, make various shapes, reduce waste of material, the producing device making high, the manufacturing speed block of flexibility ratio and the high pseudo-classic furniture of production efficiency and preparation method thereof.
The present invention solves the problems of the technologies described above by the following technical solutions: a kind of producing device of pseudo-classic furniture, comprise frame and workbench, described workbench is arranged in described frame, and described workbench is provided with through hole, and described through hole comprises the first through hole and the second through hole.The device of described pseudo-classic furniture also comprises cutting machine, wooden tenon processing unit (plant), mortise processing unit (plant), sanding apparatus, shaping equipment, fillet modification milling cutter device.Described cutting machine is used for wood to cut into wooden unit, described wooden tenon processing unit (plant) is used for wooden unit to be processed into tenon, described mortise processing unit (plant) is used for being processed into by wooden unit and the mortise corresponding to corresponding tenon, described shaping equipment is used for described split body clamping, sizing, described sanding apparatus is used for the split body of tenon and mortise to polish, and described fillet modifies the pointed part that milling cutter device is used for modifying timber.
Preferably: described wooden tenon processing unit (plant) also tenonen, guide plate and bogey.Described tenonen comprises at least one blade, motor and lowering or hoisting gear.Described guide plate and described bogey are all arranged on described workbench, and described guide plate is provided with third through-hole.Described motor is fixed in described frame, and one end of described bracing or strutting arrangement is run through described first through hole and described third through-hole perpendicular to described workbench and is connected with the output shaft of described motor, and the other end of described lowering or hoisting gear is free end.Described blade sleeve is located on described lowering or hoisting gear, described blade is provided with several cutter heads; Described lowering or hoisting gear adopts with described blade and is threaded, and one end of described bogey is that isosceles are triangular prism shaped.
Preferably: described lowering or hoisting gear comprises the head rod identical with described blade number, described blade sleeve is located on corresponding described head rod, adopts and be threaded between adjacent described head rod.
Preferably: described wooden tenon processing unit (plant) also comprises clamping device, and described clamping device is for the wooden unit of fixed placement on described bogey.
Preferably: described fillet is modified milling cutter device and comprised driving machine, cutter sweep.Described cutter sweep comprises catling block, securing member and elevating lever.The blade of described cutter twolip block is arc-shaped, and described catling block is fixed on described elevating lever by described securing member, and one end of described elevating lever is connected with the output of described motor through described second through hole, and the other end of described elevating lever is free end.
Preferably: described fillet is modified milling cutter device and also comprised annular cover plate, and described annular cover plate is fastened in described through hole.Described elevating lever is provided with groove, and described catling block is fixed in described groove by described securing member, and ensures that two blades of described catling block are all placed in outside described groove.Described securing member is bolt, and described bolt adopts with described elevating lever and is threaded.
Preferably: described sanding apparatus is for whetting a knife or skin grinder.
The present invention also discloses a kind of preparation method of the pseudo-classic furniture as above-mentioned any one, comprises the following steps:
1) with described cutting machine, wood is cut into wooden unit;
2) with described wooden tenon processing unit (plant), described for part wooden unit is processed into tenon;
3) with described mortise processing machine, wooden unit described in another part is processed into and the mortise corresponding to corresponding tenon;
4) described tenon and described mortise are corresponding thereto pieced together split body, and clamp with described shaping equipment, shape;
5) with described sanding apparatus, the described split body after sizing is polished;
6) modify milling cutter device with described fillet and the pointed part of the described split body after polishing is carried out fillet modification;
7) the described split body after modifying is carried out assembling, japanning.
Preferably: above-mentioned steps 2) by described wooden tenon processing unit (plant), a part of wooden unit is processed into tenon; By starting described motor, the rotation of described motor output shaft drives the rotation of described lowering or hoisting gear, described lowering or hoisting gear drives the rotation being set in blade described in described lowering or hoisting gear, the wooden unit of required processing is fixed on described bogey by described clamping device, ensure that described bogey is that two triangular facets in the triangular prism shaped one end of isosceles parallel with the bottom surface of wooden unit, two rectangular surfaces in one end that isosceles are triangular prism shaped and the bottom surface of wooden unit perpendicular; One of them rectangular surfaces is affixed to the side of described guide plate, and the length direction of the described bogey being fixed with wooden unit along described guide plate is moved, when in the region that wooden unit moves to described blade rotation, under the effect of described cutter head, wooden unit is carried out cutting into setting shape; In like manner, according to above-mentioned principle and method, the another side of wood is cut; By regulating the height of described blade in described lowering or hoisting gear, regulate the spacing between described blade; By described blade is taken out from described lowering or hoisting gear, carry out changing, maintaining.
Preferably: above-mentioned steps 6) by described securing member, described double-edged blade is fixed on elevating lever, regulates the height of described elevating lever, ensure that the bottom of described double-edged blade and described workbench are in same level; Start described motor, by the rotation of double-edged blade described in described driven by motor, when split body to be processed is through the pivot region of arc-shaped blade, described split body is cut to be modified; According to the difference of the rotating diameter of different double-edged blade under rotation status, select the annular cover plate of different-diameter.
The invention has the advantages that: by providing some simple machining producing devices, these devices are in time used in wood cutting, tenon makes, mortise makes, in production process that sizing, fillet are modified, the making precision realizing pseudo-classic furniture is high, make various shapes, reduce waste of material, make that flexibility ratio is high, manufacturing speed block and the high object of production efficiency.
Accompanying drawing explanation
Fig. 1 is the topology example figure of the embodiment of the present invention.
Fig. 2 is the topology example figure of shaping equipment in the embodiment of the present invention.
Fig. 3 is the flow chart of embodiment of the present invention preparation method.
Detailed description of the invention
Below in conjunction with accompanying drawing, the present invention is described in detail.
As shown in Figure 1-2, the embodiment of the present invention provides a kind of producing device of pseudo-classic furniture, comprises frame 1, workbench 2, cutting machine, wooden tenon processing unit (plant) 3, mortise processing unit (plant), skin grinder, shaping equipment 4 and fillet and modifies milling cutter device.
Workbench 2 is arranged in frame 1, and workbench 2 is provided with through hole, and through hole comprises the first through hole (figure does not indicate) and the second through hole 62.
Cutting machine is used for wood to cut into wooden unit.Wooden tenon processing unit (plant) 3 comprises tenonen 31, guide plate 32, bogey 33 and clamping device 34.Tenonen 31 comprises two annular blade 311, motor and lowering or hoisting gears 312.Guide plate 32 and bogey 33 are all arranged on workbench 2, and guide plate 32 is provided with third through-hole.Motor is fixed in frame 1, and lowering or hoisting gear 312 comprises two connecting rods 3121.Wherein, one end of a connecting rod 3121 is run through the first groove 61 and the 3rd groove perpendicular to workbench 2 and is connected with the output shaft of motor, and the other end adopts with one end of another root connecting rod 3121 and is threaded.Two pieces of annular blades 311 are set on corresponding connecting rod 3121 respectively, and every block annular blade 311 is provided with some cutter heads.One end of bogey 33 is that isosceles are triangular prism shaped, and clamping device 34 is for the wooden unit of fixed placement on bogey 33.
Mortise processing unit (plant) is used for being processed into by wooden unit and the mortise corresponding to corresponding tenon, the preferred skin grinder of sanding apparatus, also can be to whet a knife, and is used for the split body of tenon and mortise to polish.
Shaping equipment 4 is used for being clamped by split body, shaping.Shaping equipment 4 comprises screw rod 41, two pieces of stereotype plates 42 with two pieces of rotary parts 43.The two ends of screw rod 41 arrange one piece of stereotype plate 42 and a rotary part 43 from the inside to the outside respectively, and rotary part 43 adopts with screw rod 41 and is threaded.
Fillet is modified milling cutter device and is comprised driving machine, cutter sweep 51, and cutter sweep 51 comprises catling block 511, bolt 512, elevating lever 513 and annular cover plate 514.The blade of catling block 511 is arc-shaped, and one end of elevating lever 513 is connected with the output of motor through the second through hole 62, and the other end of elevating lever 513 is free end.Elevating lever 513 is provided with groove, catling block 511 is fixed in groove by bolt 512, and ensureing that two blades of catling block 511 are placed in outside groove 515, bolt 512 adopts with elevating lever 513 and is threaded, and annular cover plate 514 is fastened in the second through hole 62.
As shown in Figure 3, the preparation method of the embodiment of the present invention comprises the following steps:
1) use described cutting machine that wood is cut into wooden unit;
2) use described wooden tenon processing unit (plant) 3 that a part of wooden unit is processed into tenon; Pass through starter motor, the rotation of motor output shaft drives the rotation of lowering or hoisting gear 312, lowering or hoisting gear 312 drives the rotation being set in annular blade 311 in lowering or hoisting gear 312, the wooden unit of required processing is fixed on bogey 33 by clamping device 34, ensure that two triangular facets in one end that bogey 33 is triangular prism shaped in isosceles parallel with the bottom surface of wooden unit, two rectangular surfaces in one end that isosceles are triangular prism shaped and the bottom surface of wooden unit perpendicular; One of them rectangular surfaces is affixed to the side of guide plate 32, and the length direction of the bogey 33 being fixed with wooden unit along guide plate 32 is moved, when wooden unit move to annular blade 311 rotate region in time, under the effect of cutter head, wooden unit is carried out cutting into setting shape; In like manner, according to above-mentioned principle and method, the another side of wood is cut; After cutting, the obtained two ends of processing are that isosceles are triangular prism shaped, the middle wooden tenon in square body.By regulating the high and low position of annular blade 311 in lowering or hoisting gear, regulate the spacing between annular blade 311, preparation has the tenon of not Tongfang body; Have different bogeys 33 (middle part of the side, isoceles triangle face different from the angle on base or the length of waist) by changing, processing is obtained has the triangular prism shaped tenon of different isosceles; Taken out from lowering or hoisting gear 312 by the annular blade 311 that will use for a long time, change, realize the loss ensureing end product quality, reduce processing unit (plant), the object improving device service life;
3) described mortise processing machine is used to be processed into by another part wooden unit and the mortise corresponding to corresponding tenon;
4) described tenon and described mortise are corresponding thereto pieced together split body, and clamp with shaping equipment 4, shape; Concrete grammar: by screw rod 41 being abutted in the side of the split body of required sizing, stereotype plate 42 and rotary part 43 are set in successively the two ends of screw rod 41, turn rotary part 43, drive stereotype plate 42 mobile in the middle of screw rod 41, when the stereotype plate 42 at two ends all abuts on split body to be shaped, continue turn rotary part 43, make the tenon in split body and the stressed extruding of mortise, reduce the stress between interface, complete sizing;
5) with described skin grinder, the described split body after sizing is polished, improve smoothness and the homogeneity of split body;
6) pointed part of the split body after polishing is modified milling cutter device with described fillet and carry out fillet modification; Concrete grammar: be fixed on elevating lever 513 by double-edged blade 511 by bolt 512, regulates the height of elevating lever 513, ensures that the bottom of double-edged blade 511 and workbench are in same level; Starter motor, by the rotation of driven by motor double-edged blade 511, when split body to be processed is through the pivot region of arc-shaped blade, split body is cut to be modified, and realizes modifying the object that timber rounded shapes accuracy is high, modification speed is fast, production efficiency is high; Meanwhile, realize modifying the variation of finished form by changing the double-edged blade 511 with different radian; Further, under rotation status, there is different rotary diameter according to different double-edged blade 511, select the annular cover plate 514 of different-diameter; By annular cover plate 514, capping is carried out in space unnecessary between second through hole 62 and double-edged blade 51, reduce wood chip enters frame 1 inside probability by the second through hole, reduce the burden that postorder is clean;
7) the described split body after modifying is carried out assembling, japanning.
The foregoing is only the preferred embodiment of the invention; not in order to limit the invention; the any amendment done within all spirit in the invention and principle, equivalently to replace and improvement etc., within the protection domain that all should be included in the invention.