CN104723659A - High-precision full-automatic screen printer and printing method - Google Patents
High-precision full-automatic screen printer and printing method Download PDFInfo
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- CN104723659A CN104723659A CN201510101869.XA CN201510101869A CN104723659A CN 104723659 A CN104723659 A CN 104723659A CN 201510101869 A CN201510101869 A CN 201510101869A CN 104723659 A CN104723659 A CN 104723659A
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Abstract
The invention provides a high-precision full-automatic screen printer. The high-precision full-automatic screen printer is characterized by comprising a film tearing device, a feed device, a printing device, a discharge device and a drying device which are sequentially arranged, the film tearing device comprises a plurality of conveying rollers and film winding rollers, the conveying rollers are arranged on conveying frames, the film winding rollers correspond to the conveying rollers and rotate reversely, the feed device and the discharge device each comprise the corresponding conveying frame, a drive motor and a feed roller connected with the drive motor, the drying device comprises a drying passageway, a conveying mechanism and a heating piece, the conveying mechanism and the heating piece are arranged in the drying passageway, the printing device comprises a machine table, a material pressing frame, a material strip bearing platform and a printing unit corresponding to the material strip bearing platform, and meanwhile a printing method based on the printer is introduced. The high-precision full-automatic screen printer has the advantages of being accurate in positioning, stable in running, good in printing quality and high in production efficiency, manufacturing, adjusting and maintaining are all quite convenient, and the high-precision full-automatic screen printer is low in cost, high in service life and advanced in technology.
Description
Technical field
The present invention relates to the technical field of serigraphy, especially a kind of screen process press of high-precision full-automatic and printing process.
Background technology
Screen process press because its printed three-dimensional sense is strong, be suitable for the advantages such as the wide and convenience that operates of material scope and in printing industry, obtain good popularization.The main member of screen process press comprises substrate conveying mechanism, printing mechanism and makes printing mechanism and base material carry out the transmission mechanism of accurately location.Wherein transmission mechanism is the principal element of screen process press precision controlling, but the design of the drive mechanism of existing screen process press, some is that also some locates by printing mechanism the position adapting to base material by adapting to printing mechanism to base material location.In rear a kind of mode, have plenty of and adopt toothed belt transmission mode, the employing screw rod transmission mode also had, apply although lead screw transmission mechanism obtains in screen process press and improve the precision of printing and controlling.But in the middle of continuous operations practice material strip being carried out to wire mark, domestic screen process press also exists that the degree of deviation is large, the shortcoming of poor stability, although some imported product printing qualities are better, the shortcoming such as be also difficult to avoid expensive, debugging and maintenance requirement is high and applicable stock is single.
Summary of the invention
For the deficiencies in the prior art, the invention provides a kind of accurate positioning, printing quality good, stable, be easy to safeguard and the high high-precision full-automatic screen process press of cost performance and the printing process that uses thereof.
Technical scheme of the present invention is: a kind of high-precision full-automatic screen process press, it is characterized in that: comprise the coat peeling unit set gradually, feed arrangement, printing equipment, drawing mechanism and drying unit, described coat peeling unit comprises the some conveying rollers be arranged on carriage, and to be positioned at above conveying roller be the volume film roller of backwards rotation with corresponding conveying roller, described feed arrangement and drawing mechanism include carriage, drive motors and the feeding roller be connected with drive motors, described drying unit comprises the drying channel be arranged in cabinet and the connecting gear being positioned at drying channel and heating member, described printing equipment comprises board, the material-pressing rack of board both sides, material strip carrying platform in the middle part of board and to be arranged in the middle part of board the rear side printing element corresponding with material strip carrying platform.
Described printing element comprises the crossbeam being arranged on and board can move along Z-direction, described crossbeam is provided with from left to right successively left mechanical arm, the printing mechanism that moves and right mechanical arm can be carried out along X-direction, between described left mechanical arm and right mechanical arm, half tone is installed, described left mechanical arm, right mechanical arm and board is provided with several electric eyes for half tone contraposition.
Described printing mechanism comprises printing guide rail, printing microscope carrier, oil return scraper and printing scraper, described printing guide rails assembling is on crossbeam, printing microscope carrier is arranged on printing guide rail, oil return scraper and printing scraper are installed on printing microscope carrier, and printing microscope carrier, oil return scraper and printing scraper are independent by the air cylinder driven of correspondence respectively moves along Z-direction.
Described left mechanical arm comprises the left loading plate be arranged on crossbeam, the left carrier being arranged on the left plummer before left loading plate and being arranged on bottom left plummer, described right mechanical arm comprises the right loading plate be arranged on crossbeam, the right carrier being arranged on the right plummer before right loading plate and being arranged on bottom right plummer, described left carrier and right carrier are all provided with Y-direction driving mechanism, Y-direction driving mechanism comprises Y-direction installing rack, Y-direction motor and Y-direction screw mandrel, described Y-direction installing rack can before, be arranged on corresponding carrier to rear motion, Y-direction motor is arranged on Y-direction installing rack front and is connected with corresponding carrier by Y-direction screw mandrel, clamp system for fixing half tone is installed inside described Y-direction installing rack, described clamp system comprises U-shaped clamping plate and is arranged on the cylinder on U-shaped clamping plate.
Described crossbeam comprises and is embedded in rear sheet frame in board and sheet frame before fitting with board front portion, described rear sheet frame is provided with Z-direction leading screw, the upper lateral blocks of band upper rail is installed in described front sheet frame from top to bottom successively, X is to screw mandrel, lower lateral blocks with lower guideway and be positioned at bottom for installing the linear guides of left mechanical arm and right mechanical arm, described upper rail, X is to screw mandrel, lower guideway and linear guides are parallel to each other and are disposed with a pair from left to right for supporting the left slider of left mechanical arm, a pair for supporting slide block and a pair right slide block for supports right mechanical arm in middle slide plate, the described middle slide plate back side is provided with the drive block be connected to wire rod thread with X, middle slide plate front is provided with printing mechanism, described left slider is provided with left mechanical arm, described right slide block is provided with right mechanical arm.
The described middle slide plate back side is fixed with and embeds the upper drive block be connected to wire rod thread between lateral blocks and lower lateral blocks and with X, middle slide plate is fixed with the printing guide rail in upper slide and printing mechanism and forms the panel construction of a rectangle, described upper slide load-bearing slide block fixing with intermediate slider bolt in top, described printing guide rail is secured by bolts in the upper, lower horizontal of middle slide plate to raised line.
Preferably, described upper rail chute forward and loading end upwards, lower guideway chute upward and loading end forward, the top shoe in right each a pair slide block of left, neutralization is arranged on upper rail and sliding block is arranged on lower guideway; Described front sheet frame is provided with for driving X to the X-axis motor of screw mandrel, the Z-direction motor for driving Z-direction screw mandrel is installed bottom rear sheet frame; Described board two sides and cross rail top are all provided with the line box for wearing gas circuit, the various wiring of circuit.
Preferably, in described feed arrangement and drawing mechanism, each feeding roller is that W type is arranged on carriage.
The printing process of high-precision full-automatic screen process press provided by the present invention, its job step is as follows:
1) start web feed by feed arrangement and drawing mechanism and stop conveying during material strip printing, what continued by the coat peeling unit of feed end when web feed is torn off the diaphragm of tape surface;
2), time below web feed to be printed to half tone, realize correction between half tone and material strip, location by transmission mechanism by the physical location of electric eye scanning material strip, then make half tone contact with tape surface and complete mask action;
3) by the position adjustments of printing mechanism on half tone, regulate printing microscope carrier by lift cylinder, regulated oil return scraper by oil return cylinder and regulate printing scraper height in the Z-axis direction by printing cylinder, then the inclination angle between printing scraper and half tone is regulated, the brushing operation of being moved to a direction by printing scraper and oil return scraper, to reciprocal brushing operation, complete transfer printing action;
4) half tone is left carry out the material strip finished printing by transmission mechanism, complete misplacing of stencil action;
5) sent by the material strip printed, be delivered to the entrance of drying unit through drawing mechanism, drying, coiling action obtain the silk-screen finished product of material strip.
Beneficial effect of the present invention is: to be specially adapted to material strip automatically, in the practice of continuous print wire mark, there is accurate positioning, the advantage that stable, printing quality good and production efficiency is high, and make, debugging and safeguard all very convenient, be a kind of low cost, high life and the full-automatic screen printer of technological precedence.
Accompanying drawing explanation
Fig. 1 is overall structure schematic diagram of the present invention.
Fig. 2 is printing equipment schematic diagram of the present invention.
In figure, 1-board, 2-crossbeam, 3-printing mechanism, the left mechanical arm of 4-, the right mechanical arm of 5-, 6-loading plate, 7-plummer, 8-carrier, 9-clamp system, 10-half tone, 11-electric eye, 12-material strip carrying platform, 13-coat peeling unit, 14-feed arrangement, 15-printing equipment, 16-drawing mechanism, 17-drying unit;
20-Y is to driving mechanism, and 21-upper rail, 22-X is to screw mandrel, and 23-lower guideway, 24-linear guides, 31-prints guide rail, and 32-prints microscope carrier, 33-oil return scraper, 34-printing scraper.
Detailed description of the invention
Below in conjunction with accompanying drawing, the specific embodiment of the present invention is described further:
As depicted in figs. 1 and 2, a kind of high-precision full-automatic screen process press, it is characterized in that: comprise the coat peeling unit 13 set gradually, feed arrangement 14, printing equipment 15, drawing mechanism 16 and drying unit 17, described coat peeling unit 13 comprises the some conveying rollers be arranged on carriage, and to be positioned at above conveying roller be the volume film roller of backwards rotation with corresponding conveying roller, described feed arrangement 14 and drawing mechanism 16 include carriage, drive motors and the feeding roller be connected with drive motors, described each feeding roller is that W type is arranged on carriage, described drying unit 17 comprises the drying channel be arranged in cabinet and the connecting gear being positioned at drying channel and heating member, described printing equipment 15 comprises board 1, the material-pressing rack of board 1 both sides, material strip carrying platform 12 in the middle part of board 1 and to be arranged in the middle part of board 1 the rear side printing element corresponding with material strip carrying platform 12, described printing element comprises the crossbeam 2 being arranged on and board 1 can move along Z-direction, described crossbeam 2 is provided with from left to right successively left mechanical arm 4, the printing mechanism 3 that moves and right mechanical arm 5 can be carried out along X-direction, between described left mechanical arm 4 and right mechanical arm 5, half tone 10 is installed, described left mechanical arm 4, right mechanical arm 5 and board 1 is provided with several electric eyes 11 for half tone 10 contraposition.
In the present embodiment, described printing mechanism 3 comprises printing guide rail 31, printing microscope carrier 32, oil return scraper 32 and printing scraper 34, described printing guide rail 31 is arranged on crossbeam 2, printing microscope carrier 32 is arranged on printing guide rail 31, oil return scraper 32 and printing scraper 34 are installed on printing microscope carrier 32, and printing microscope carrier 32, oil return scraper 32 and printing scraper 34 are independent by the air cylinder driven of correspondence respectively moves along Z-direction.
In the present embodiment, described left mechanical arm 4 comprises the left loading plate 6 be arranged on crossbeam 2, the left carrier 8 being arranged on the left plummer 7 before left loading plate 6 and being arranged on bottom left plummer 7, described right mechanical arm 5 comprises the right loading plate 6 be arranged on crossbeam 2, the right carrier 8 being arranged on the right plummer 7 before right loading plate 6 and being arranged on bottom right plummer 7, described left carrier 8 and right carrier 8 are all provided with Y-direction driving mechanism 20, Y-direction driving mechanism 20 comprises Y-direction installing rack, Y-direction motor and Y-direction screw mandrel, described Y-direction installing rack can before, be arranged on corresponding carrier 8 to rear motion, Y-direction motor is arranged on Y-direction installing rack front and is connected with corresponding carrier by Y-direction screw mandrel, clamp system 9 for fixing half tone 10 is installed inside described Y-direction installing rack, described clamp system 9 comprises U-shaped clamping plate and is arranged on the cylinder on U-shaped clamping plate.
In the present embodiment, described crossbeam 2 comprises and is embedded in rear sheet frame in board 1 and sheet frame before fitting with board 1 front portion, described rear sheet frame is provided with Z-direction leading screw, the upper lateral blocks of band upper rail 21 is installed in described front sheet frame from top to bottom successively, X is to screw mandrel 22, lower lateral blocks with lower guideway 23 and be positioned at bottom for installing the linear guides 24 of left mechanical arm 4 and right mechanical arm 5, described upper rail 21, X is to screw mandrel 22, lower guideway 23 and linear guides 24 are parallel to each other and are disposed with a pair from left to right for supporting the left slider of left mechanical arm 4, a pair for supporting slide block and a pair right slide block for supports right mechanical arm 5 in middle slide plate, the described middle slide plate back side is provided with the drive block be threaded to screw mandrel 22 with X, middle slide plate front is provided with printing mechanism 3, described left slider is provided with left mechanical arm 4, described right slide block is provided with right mechanical arm 5, described front sheet frame is provided with for driving X to the X-axis motor of screw mandrel 22, be provided with the Z-direction motor for driving Z-direction screw mandrel bottom rear sheet frame, described board 1 two sides and crossbeam 2 top are all provided with the line box for wearing gas circuit, the various wiring of circuit.
Further, the described middle slide plate back side is fixed with and embeds the upper drive block be threaded to screw mandrel 22 between lateral blocks and lower lateral blocks and with X, middle slide plate is fixed with the printing guide rail 31 in upper slide and printing mechanism 3 and forms the panel construction of a rectangle, described upper slide load-bearing slide block fixing with intermediate slider bolt in top, described printing guide rail 31 is secured by bolts in the upper, lower horizontal of middle slide plate to raised line, and this structural design contributes to the installation stability of lifting printing mechanism 3 and has higher positioning precision; Described upper rail 21 chute forward and loading end upwards, lower guideway 23 chute upward and loading end forward, top shoe in right each a pair slide block of left, neutralization is arranged on upper rail 21 and sliding block is arranged on lower guideway 23, and this structural design contributes to promoting left and right mechanical arm 5 and middle slide plate at the positioning precision moved in the X-axis direction and job stability.
The printing process of high-precision full-automatic screen process press provided by the present invention, its job step is as follows:
1) start web feed by feed arrangement 14 and drawing mechanism 16 and stop conveying during material strip printing, what continued by the coat peeling unit 13 of feed end when web feed is torn off the diaphragm of tape surface;
2), time below web feed to be printed to half tone 10, scan the physical location of material strip by electric eye 11 and realize correction between half tone 10 and material strip, location by transmission mechanism, then making half tone 10 contact with tape surface and complete mask action;
3) by the position adjustments of printing mechanism 3 on half tone 10, regulate printing microscope carrier 32 by lift cylinder, regulated oil return scraper 32 by oil return cylinder and regulate printing scraper 34 height in the Z-axis direction by printing cylinder, then the inclination angle between printing scraper 34 and half tone 10 is regulated, the brushing operation of being moved to a direction by printing scraper 34 and oil return scraper 32, to reciprocal brushing operation, complete transfer printing action;
4) half tone 10 is left carry out the material strip finished printing by transmission mechanism, complete misplacing of stencil action;
5) sent by the material strip printed, be delivered to the entrance of drying unit 17 through drawing mechanism 16, drying, coiling action obtain the silk-screen finished product of material strip.
What describe in above-described embodiment and description just illustrates principle of the present invention and most preferred embodiment; without departing from the spirit and scope of the present invention; the present invention also has various changes and modifications, and these changes and improvements all fall in the claimed scope of the invention.
Claims (10)
1. a high-precision full-automatic screen process press, it is characterized in that: comprise the coat peeling unit set gradually, feed arrangement, printing equipment, drawing mechanism and drying unit, described coat peeling unit comprises the some conveying rollers be arranged on carriage, and to be positioned at above conveying roller be the volume film roller of backwards rotation with corresponding conveying roller, described feed arrangement and drawing mechanism include carriage, drive motors and the feeding roller be connected with drive motors, described drying unit comprises the drying channel be arranged in cabinet and the connecting gear being positioned at drying channel and heating member, described printing equipment comprises board, the material-pressing rack of board both sides, material strip carrying platform in the middle part of board and to be arranged in the middle part of board the rear side printing element corresponding with material strip carrying platform.
2. high-precision full-automatic screen process press according to claim 1, it is characterized in that: described printing element comprises the crossbeam being arranged on and board can move along Z-direction, described crossbeam is provided with from left to right successively left mechanical arm, the printing mechanism that moves and right mechanical arm can be carried out along X-direction, between described left mechanical arm and right mechanical arm, half tone is installed, described left mechanical arm, right mechanical arm and board is provided with several electric eyes for half tone contraposition.
3. high-precision full-automatic screen process press according to claim 2, it is characterized in that: described printing mechanism comprises printing guide rail, printing microscope carrier, oil return scraper and printing scraper, described printing guide rails assembling is on crossbeam, printing microscope carrier is arranged on printing guide rail, oil return scraper and printing scraper are installed on printing microscope carrier, and printing microscope carrier, oil return scraper and printing scraper are independent by the air cylinder driven of correspondence respectively moves along Z-direction.
4. high-precision full-automatic screen process press according to claim 2, it is characterized in that: described left mechanical arm comprises the left loading plate be arranged on crossbeam, the left carrier being arranged on the left plummer before left loading plate and being arranged on bottom left plummer, described right mechanical arm comprises the right loading plate be arranged on crossbeam, the right carrier being arranged on the right plummer before right loading plate and being arranged on bottom right plummer, described left carrier and right carrier are all provided with Y-direction driving mechanism, Y-direction driving mechanism comprises Y-direction installing rack, Y-direction motor and Y-direction screw mandrel, described Y-direction installing rack can before, be arranged on corresponding carrier to rear motion, Y-direction motor is arranged on Y-direction installing rack front and is connected with corresponding carrier by Y-direction screw mandrel, clamp system for fixing half tone is installed inside described Y-direction installing rack, described clamp system comprises U-shaped clamping plate and is arranged on the cylinder on U-shaped clamping plate.
5. high-precision full-automatic screen process press according to claim 2, it is characterized in that: described crossbeam comprises and is embedded in rear sheet frame in board and sheet frame before fitting with board front portion, described rear sheet frame is provided with Z-direction leading screw, the upper lateral blocks of band upper rail is installed in described front sheet frame from top to bottom successively, X is to screw mandrel, lower lateral blocks with lower guideway and be positioned at bottom for installing the linear guides of left mechanical arm and right mechanical arm, described upper rail, X is to screw mandrel, lower guideway and linear guides are parallel to each other and are disposed with a pair from left to right for supporting the left slider of left mechanical arm, a pair for supporting slide block and a pair right slide block for supports right mechanical arm in middle slide plate, the described middle slide plate back side is provided with the drive block be connected to wire rod thread with X, middle slide plate front is provided with printing mechanism, described left slider is provided with left mechanical arm, described right slide block is provided with right mechanical arm.
6. high-precision full-automatic screen process press according to claim 5, it is characterized in that: the described middle slide plate back side is fixed with and embeds the upper drive block be connected to wire rod thread between lateral blocks and lower lateral blocks and with X, middle slide plate is fixed with the printing guide rail in upper slide and printing mechanism and forms the panel construction of a rectangle, described upper slide load-bearing slide block fixing with intermediate slider bolt in top, described printing guide rail is secured by bolts in the upper, lower horizontal of middle slide plate to raised line.
7. high-precision full-automatic screen process press according to claim 5, it is characterized in that: described upper rail chute forward and loading end upwards, lower guideway chute upward and loading end forward, the top shoe in right each a pair slide block of left, neutralization is arranged on upper rail and sliding block is arranged on lower guideway.
8. high-precision full-automatic screen process press according to claim 5, is characterized in that: described front sheet frame being provided with for driving X to the X-axis motor of screw mandrel, being provided with the Z-direction motor for driving Z-direction screw mandrel bottom rear sheet frame; Described board two sides and cross rail top are all provided with the line box for wearing gas circuit, the various wiring of circuit.
9. high-precision full-automatic screen process press according to claim 1 and 2, is characterized in that: in described feed arrangement and drawing mechanism, each feeding roller is that W type is arranged on carriage.
10. a printing process for high-precision full-automatic screen process press, is characterized in that, comprises the steps:
1) start web feed by feed arrangement and drawing mechanism and stop conveying during material strip printing, what continued by the coat peeling unit of feed end when web feed is torn off the diaphragm of tape surface;
2), time below web feed to be printed to half tone, realize correction between half tone and material strip, location by transmission mechanism by the physical location of electric eye scanning material strip, then make half tone contact with tape surface and complete mask action;
3) by the position adjustments of printing mechanism on half tone, regulate printing microscope carrier by lift cylinder, regulated oil return scraper by oil return cylinder and regulate printing scraper height in the Z-axis direction by printing cylinder, then the inclination angle between printing scraper and half tone is regulated, the brushing operation of being moved to a direction by printing scraper and oil return scraper, to reciprocal brushing operation, complete transfer printing action;
4) half tone is left carry out the material strip finished printing by transmission mechanism, complete misplacing of stencil action;
5) sent by the material strip printed, be delivered to the entrance of drying unit through drawing mechanism, drying, coiling action obtain the silk-screen finished product of material strip.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN201510101869.XA CN104723659A (en) | 2015-03-09 | 2015-03-09 | High-precision full-automatic screen printer and printing method |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201510101869.XA CN104723659A (en) | 2015-03-09 | 2015-03-09 | High-precision full-automatic screen printer and printing method |
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| CN104723659A true CN104723659A (en) | 2015-06-24 |
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| CN201510101869.XA Pending CN104723659A (en) | 2015-03-09 | 2015-03-09 | High-precision full-automatic screen printer and printing method |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108582987A (en) * | 2018-06-27 | 2018-09-28 | 惠州市国鹏印刷股份有限公司 | Printed matter picture and text blistering organisation of working |
| CN111683167A (en) * | 2020-06-15 | 2020-09-18 | 深圳市锐欧光学电子有限公司 | Manufacturing process of mobile phone camera lens |
| CN113910755A (en) * | 2021-11-11 | 2022-01-11 | 常德同达机械制造有限公司 | Printing process display device and display method of roll-to-roll printer |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN108582987A (en) * | 2018-06-27 | 2018-09-28 | 惠州市国鹏印刷股份有限公司 | Printed matter picture and text blistering organisation of working |
| CN111683167A (en) * | 2020-06-15 | 2020-09-18 | 深圳市锐欧光学电子有限公司 | Manufacturing process of mobile phone camera lens |
| CN113910755A (en) * | 2021-11-11 | 2022-01-11 | 常德同达机械制造有限公司 | Printing process display device and display method of roll-to-roll printer |
| CN113910755B (en) * | 2021-11-11 | 2023-01-10 | 常德同达机械制造有限公司 | Printing process display device and display method of roll-to-roll printer |
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Application publication date: 20150624 |
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