CN104708610B - Diesel engine turn-over rack - Google Patents

Diesel engine turn-over rack Download PDF

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Publication number
CN104708610B
CN104708610B CN201510141300.6A CN201510141300A CN104708610B CN 104708610 B CN104708610 B CN 104708610B CN 201510141300 A CN201510141300 A CN 201510141300A CN 104708610 B CN104708610 B CN 104708610B
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China
Prior art keywords
rotary disk
diesel engine
elastically supported
supported plate
back timber
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CN201510141300.6A
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Chinese (zh)
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CN104708610A (en
Inventor
黄灿超
吴刚
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Shanghai Chengkang Intellectual Property Service Co ltd
Taizhou Taidong Power Machinery Co ltd
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China Three Gorges University CTGU
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Priority to CN201510141300.6A priority Critical patent/CN104708610B/en
Priority claimed from CN201310219667.6A external-priority patent/CN103302647B/en
Publication of CN104708610A publication Critical patent/CN104708610A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25HWORKSHOP EQUIPMENT, e.g. FOR MARKING-OUT WORK; STORAGE MEANS FOR WORKSHOPS
    • B25H1/00Work benches; Portable stands or supports for positioning portable tools or work to be operated on thereby
    • B25H1/10Work benches; Portable stands or supports for positioning portable tools or work to be operated on thereby with provision for adjusting holders for tool or work
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25BTOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
    • B25B11/00Work holders not covered by any preceding group in the subclass, e.g. magnetic work holders, vacuum work holders
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25HWORKSHOP EQUIPMENT, e.g. FOR MARKING-OUT WORK; STORAGE MEANS FOR WORKSHOPS
    • B25H1/00Work benches; Portable stands or supports for positioning portable tools or work to be operated on thereby
    • B25H1/0007Work benches; Portable stands or supports for positioning portable tools or work to be operated on thereby for engines, motor-vehicles or bicycles

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Transmission Devices (AREA)

Abstract

A kind of Diesel engine turn-over rack, including main rotary disk and secondary rotary disk, bottom girder is provided with to compress the hold down gag of Diesel engine, back timber is provided with to lock the hand wheel locking device of Diesel engine, main rotary disk and secondary rotary disk bottom are provided with supporting device for sluing mechanisms and the driving means driving main rotary disk to rotate, the secondary rotary disk of supporting for a pair elastic bearing seat;Elastically supported plate is inverted "U" shaped, bogie wheel for supporting secondary rotary disk is installed in the first turning point of elastically supported plate, hinged with base in the second turning point of elastically supported plate, it is provided with horizontal pull bar in the lower end of elastically supported plate, pull bar one end is hinged with elastically supported plate, the other end is connected with adjusting nut, so that bogie wheel the most upwards pushes up through base and spring;Described elastically supported plate two ends are additionally provided with adjustable stop screw.The elastic bearing seat that the present invention uses, can eliminate the impact shock that transmission produces.

Description

Diesel engine turn-over rack
The application is entitled a kind of large-sized diesel motor turn-over rack, filing date on 06 05th, 2013, Application No. " 2013102196676 " The divisional application of patent application.
Technical field
The present invention relates to the auxiliary device in large-sized diesel motor processing, the turn-over rack that particularly a kind of large-sized diesel motor, such as marine diesel engine use in assembling, decomposition, maintenance process.
Background technology
Marine diesel engine body weighs 30 tons, and volume is big, and body needs to realize upset in assembling, decomposition, maintenance process, makes the convenient operation of angle of diesel-engine body.In prior art, Chinese patent literature (CN101961834 B) although in the Diesel engine roll-over table that relates to be capable of 360 ° of turn over function of 16V locomotive diesel engines.But there is techniques below problem in its concrete structure:
1, the impact shock in motor drag is not accounted for;
2, not accounting for roll-over table during emergency case cannot self-locking situation;
3, when roll-over table drives any upset of body 360 °, the body of 30 tons will form the biggest rotary inertia under gravity, and the only four groups of hold down gags on grade beam likely can be destroyed;
4, its auxiliary clamping device is only to be made up of two pressing handwheels being contained on back timber, sometimes bears axial force, sometimes bears lateral frictional force in switching process, and force structure is the best, it is impossible to ensure body safety in switching process;
5, back timber is by the single-spar construction of shaped steel welding, and this structure stress is the best;
6, using service bolt location mode on bottom girder, body is lifted into during roll-over table trouble very.
As seen from the above analysis, the Diesel engine roll-over table related in this patent is difficult to ensure that safe, steady, the needs of 360 ° of any upsets of the 24V marine diesel that weight more weight, volume are bigger.
Summary of the invention
The technical problem to be solved is to provide a kind of Diesel engine turn-over rack, it is ensured that 24V marine diesel body turn join, decompose, overhaul time, it is possible to realize safe, stable 360 ° of any upsets.
For solving above-mentioned technical problem, the technical solution adopted in the present invention is: a kind of Diesel engine turn-over rack, including main rotary disk and secondary rotary disk, it is connected by back timber and bottom girder between main rotary disk with secondary rotary disk, bottom girder is provided with to compress the hold down gag of Diesel engine, back timber is provided with to lock the hand wheel locking device of Diesel engine, main rotary disk and secondary rotary disk bottom and is provided with supporting device for sluing mechanisms and the driving means driving main rotary disk to rotate
Described main rotary disk edge is provided with the first side ring and the second side ring, is provided with the multiple trundles along main rotary disk circle distribution between the first side ring and the second side ring;
In described driving means, can the reductor of self-locking be connected with the axle of main support carriers by shaft coupling, axle is fixed with travelling gear and is connected, and travelling gear engages cooperation with trundle;
In described supporting device for sluing mechanisms, the secondary rotary disk of supporting for a pair elastic bearing seat;
In described elastic bearing seat, elastically supported plate is inverted "U" shaped, bogie wheel for supporting secondary rotary disk is installed in the first turning point of elastically supported plate, hinged with base in the second turning point of elastically supported plate, it is provided with horizontal pull bar in the lower end of elastically supported plate, pull bar one end is hinged with elastically supported plate, and the other end is connected with adjusting nut, so that bogie wheel the most upwards pushes up through base and spring;
Described elastically supported plate two ends are additionally provided with adjustable stop screw.
Described back timber uses frame structure, and hand wheel locking device is positioned at the both sides of back timber, and the top-fastening rod of hand wheel locking device passes back timber, and the axis of top-fastening rod is parallel near the limit of main rotary disk and secondary rotary disk with back timber two ends.
Described hand wheel locking device is provided with 6-10 group.
The guide plate for positioning Diesel engine and locating piece it is additionally provided with on described bottom girder.
Described hold down gag is 16-20 group.
Bearing in supporting device for sluing mechanisms uses sliding bearing.
Bearing in main support carriers uses sliding bearing.
A kind of Diesel engine turn-over rack that the present invention provides, by use can the reductor of self-locking, such as cycloidal planetary gear speed reducer, worm-gear speed reducer, thus ensure turn-over rack under emergency case can self-locking, improve safety.The elastic bearing seat used, can eliminate the impact shock that between motor drag and trundle and travelling gear, transmission produces.Bottom girder arranges 16-20 group hold down gag, increases the reliability of hold down gag.Using the back timber of frame structure, consequently facilitating be respectively adopted multiple hand wheel locking device at diesel-engine body front-back, what the top-fastening rod of such hand wheel locking device bore is axial force all the time, and force structure is good, greatly improves the performance of auxiliary clamping device.Bottom girder is designed guide plate and locating piece, thus ensures that diesel-engine body can be lifted on the bottom girder of roll-over table fast and accurately.
Accompanying drawing explanation
The invention will be further described with embodiment below in conjunction with the accompanying drawings:
Fig. 1 is the overall structure schematic front view of the present invention.
Fig. 2 is the overall structure left view schematic diagram of the present invention.
Fig. 3 is the overall structure schematic top plan view of the present invention.
Fig. 4 is the axonometric chart of main rotary disk in the present invention.
Fig. 5 is the structural representation of the trundle of main rotary disk in the present invention.
Fig. 6 is the axonometric chart of back timber in the present invention.
Fig. 7 is the axonometric chart of bottom girder in the present invention.
Fig. 8 is the axonometric chart of main support carriers in the present invention.
Fig. 9 is the sectional view of main support carriers in the present invention.
Figure 10 is the axonometric chart that Elastic of the present invention props up bearing.
Figure 11 is the sectional view that Elastic of the present invention props up bearing.
In figure: motor 1, reductor 2, shaft coupling 3, main rotary disk 4, first side ring 41, trundle 42, the second side ring 43, back timber 5, hand wheel locking device 51, top-fastening rod 52, bottom girder 6, hold down gag 61, guide plate 62, secondary rotary disk 7, elastic bearing seat 8, the first stop screw 81, bogie wheel 82, elastically supported plate 83 Hinge pin 84, base 85, the second stop screw 86, pull bar 87, spring 88, adjusting nut 89, the first turning point 810, the second turning point 811, auxiliary supports seat 9, main support carriers 10, travelling gear 101, sliding bearing 102.
Detailed description of the invention
In Fig. 1-5, a kind of Diesel engine turn-over rack, including main rotary disk 4 and secondary rotary disk 7, it is connected by back timber 5 and bottom girder 6 between main rotary disk 4 with secondary rotary disk 7, bottom girder 6 is provided with to compress the hold down gag 61 of Diesel engine, back timber 5 is provided with to lock the hand wheel locking device 51 of Diesel engine, main rotary disk 4 and secondary rotary disk 7 bottom are provided with supporting device for sluing mechanisms and the driving means driving main rotary disk 4 to rotate, described main rotary disk 4 edge is provided with the first side ring 41 and the second side ring 43, it is provided with the multiple trundles 42 along main rotary disk 4 circle distribution between first side ring 41 and the second side ring 43, as shown in Figure 5;This structure is used to reduce difficulty of processing compared with using large fluted disc.
In described driving means, can the reductor 2 of self-locking be connected with the axle of main support carriers 10 by shaft coupling 3, axle is fixed with travelling gear 101 and is connected, and travelling gear 101 engages cooperation, as shown in Figure 8,9 with trundle 42 composition.Thus structure, forms engaged transmission between main support carriers 10 and main rotary disk 4, coordinate can the reductor 2 of self-locking, even if the discontinuity equalization of main rotary disk 4 and secondary rotary disk 7 does not haves the situation suddenly accelerated or reverse yet, improve safety.Self-locking alleged by this example, refers to that power can be delivered to output shaft from power shaft, and can not be delivered to power shaft from output shaft, such as cycloidal planetary gear speed reducer, worm-gear speed reducer.
The scheme such as Fig. 1 that optimizes, in 10,11, in described supporting device for sluing mechanisms, supporting pair rotary disk 7 for a pair elastic bearing seat 8.Thus structure, can eliminate the impact shock that between motor drag and trundle and travelling gear, transmission produces, and to reduce equipment loss, improves safety.The auxiliary relative with main support carriers 10 supports seat 9 and uses common roller.
The scheme such as Figure 10 that optimizes, in 11, in described elastic bearing seat 8, elastically supported plate 83 is in inverted "U" shaped, bogie wheel 82 for supporting secondary rotary disk 7 is installed in the first turning point 810 of elastically supported plate 83, hinged with base 85 in the second turning point 811 of elastically supported plate 83, horizontal pull bar 87 it is provided with in the lower end of elastically supported plate 83, pull bar 87 one end is hinged with elastically supported plate 83, the other end is connected with adjusting nut 89, so that bogie wheel 82 the most upwards pushes up through base 85 and spring 88.Thus structure, it is ensured that the bogie wheel 82 of elastic bearing seat 8 contacts with secondary rotary disk 7 all the time, and provides buffering.
In Figure 11, described elastically supported plate 83 two ends are additionally provided with adjustable stop screw, are the first stop screw 81 and the second stop screw 86 as shown in Figure 11.Thus structure, can be conveniently adjusted cushion stroke according to vibration state, and further this structure can also provide good non-yielding prop, and i.e. after its cushion stroke, the supporting force that stop screw is subject to is consistent with Impact direction.
The scheme such as Fig. 1 that optimizes, in 3,6, described back timber 5 uses frame structure, hand wheel locking device 51 is positioned at the both sides of back timber 5, and the top-fastening rod 52 of hand wheel locking device 51 is through back timber 5, and the axis of top-fastening rod 52 is parallel near the limit of main rotary disk 4 and secondary rotary disk 7 with back timber 5 two ends.Thus structure, being easy to be respectively adopted multiple hand wheel locking device at diesel-engine body front-back, what the top-fastening rod of such hand wheel locking device bore is axial force all the time, rather than the side-friction force often occurred in prior art, therefore force structure is good, greatly improves the performance of auxiliary clamping device.
Described hand wheel locking device 51 is provided with 6-10 group.This example preferably uses 8 groups.
In the scheme such as Fig. 7 optimized, described bottom girder 6 is additionally provided with the guide plate 62 for positioning Diesel engine and locating piece.Thus structure, provides for lifting diesel-engine body and guides and location, so that it is guaranteed that diesel-engine body can be lifted on the bottom girder of roll-over table fast and accurately.
Described hold down gag 61 is 16-20 group.This example preferably uses 18 groups.
In the scheme 9,11 optimized, the bearing in supporting device for sluing mechanisms uses sliding bearing.Bearing in main support carriers 10 uses sliding bearing.Owing to the rotating speed of whole device is the highest, therefore use sliding bearing to be sufficient for the needs of lubrication, and use the precision of sliding bearing higher, be also beneficial to reduce vibration.

Claims (6)

1. a Diesel engine turn-over rack, including main rotary disk (4) and secondary rotary disk (7), it is connected by back timber (5) and bottom girder (6) between main rotary disk (4) with secondary rotary disk (7), bottom girder (6) is provided with to compress the hold down gag (61) of Diesel engine, back timber (5) is provided with to lock the hand wheel locking device (51) of Diesel engine, main rotary disk (4) and secondary rotary disk (7) bottom are provided with supporting device for sluing mechanisms and the driving means driving main rotary disk (4) to rotate, and it is characterized in that:
Described main rotary disk (4) edge is provided with the first side ring (41) and the second side ring (43), is provided with the multiple trundles (42) along main rotary disk (4) circle distribution between the first side ring (41) and the second side ring (43);
In described driving means, can the reductor (2) of self-locking be connected with the axle of main support carriers (10) by shaft coupling (3), axle is fixed with travelling gear (101) and is connected, and travelling gear (101) engages cooperation with trundle (42);
In described supporting device for sluing mechanisms, the secondary rotary disk of supporting (7) for a pair elastic bearing seat (8);
In described elastic bearing seat (8), elastically supported plate (83) is in inverted "U" shaped, bogie wheel (82) for supporting secondary rotary disk (7) is installed in first turning point (810) of elastically supported plate (83), hinged with base (85) in second turning point (811) of elastically supported plate (83), horizontal pull bar (87) it is provided with in the lower end of elastically supported plate (83), pull bar (87) one end is hinged with elastically supported plate (83), the other end is connected through base (85) and spring (88) with adjusting nut (89), so that bogie wheel (82) the most upwards pushes up;
Described elastically supported plate (83) two ends are additionally provided with adjustable stop screw;
The guide plate (62) for positioning Diesel engine and locating piece it is additionally provided with on described bottom girder (6).
A kind of Diesel engine turn-over rack the most according to claim 1, it is characterized in that: described back timber (5) uses frame structure, hand wheel locking device (51) is positioned at the both sides of back timber (5), the top-fastening rod (52) of hand wheel locking device (51) passes back timber (5), and the axis of top-fastening rod (52) is parallel near the limit of main rotary disk (4) and secondary rotary disk (7) with back timber (5) two ends.
A kind of Diesel engine turn-over rack the most according to claim 2, is characterized in that: described hand wheel locking device (51) is provided with 6-10 group.
A kind of Diesel engine turn-over rack the most according to claim 1, is characterized in that: described hold down gag (61) is 16-20 group.
A kind of Diesel engine turn-over rack the most according to claim 1, is characterized in that: the bearing in supporting device for sluing mechanisms uses sliding bearing.
A kind of Diesel engine turn-over rack the most according to claim 1, is characterized in that: the bearing in main support carriers (10) uses sliding bearing.
CN201510141300.6A 2013-06-05 2013-06-05 Diesel engine turn-over rack Active CN104708610B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201510141300.6A CN104708610B (en) 2013-06-05 2013-06-05 Diesel engine turn-over rack

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
CN201310219667.6A CN103302647B (en) 2013-06-05 2013-06-05 Large-sized diesel motor turn-over rack
CN201510141300.6A CN104708610B (en) 2013-06-05 2013-06-05 Diesel engine turn-over rack

Related Parent Applications (1)

Application Number Title Priority Date Filing Date
CN201310219667.6A Division CN103302647B (en) 2013-06-05 2013-06-05 Large-sized diesel motor turn-over rack

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CN104708610A CN104708610A (en) 2015-06-17
CN104708610B true CN104708610B (en) 2016-08-31

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Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108326805A (en) * 2017-12-25 2018-07-27 浙江吉润春晓汽车部件有限公司 Dedicated is examined in Audi's specail comment
CN109014714A (en) * 2018-07-25 2018-12-18 国营芜湖机械厂 One kind is by oil piston bar assembly apparatus for welding and positioning
CN114800409B (en) * 2022-03-18 2024-06-18 潍柴动力股份有限公司 Working method of turnover device of engine and turnover device of engine

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE29608556U1 (en) * 1996-05-13 1996-08-01 Förster, Rainer, 09238 Auerswalde Clamping devices for use on a work table
US6491293B1 (en) * 2002-02-08 2002-12-10 Michael L. Brewer Rotatable engine holding assembly
CN2907976Y (en) * 2006-05-27 2007-06-06 安徽省宁国市耐磨材料总厂 Metal mould turn-over device of cast ball production line
CN200974235Y (en) * 2006-11-29 2007-11-14 比亚迪股份有限公司 Engine cylinder body turning device
CN201143674Y (en) * 2008-01-17 2008-11-05 鞍钢集团机械化装卸公司 Internal-combustion engine tilter
CN101961834A (en) * 2010-05-26 2011-02-02 南车戚墅堰机车有限公司 Diesel engine overturning table

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE29608556U1 (en) * 1996-05-13 1996-08-01 Förster, Rainer, 09238 Auerswalde Clamping devices for use on a work table
US6491293B1 (en) * 2002-02-08 2002-12-10 Michael L. Brewer Rotatable engine holding assembly
CN2907976Y (en) * 2006-05-27 2007-06-06 安徽省宁国市耐磨材料总厂 Metal mould turn-over device of cast ball production line
CN200974235Y (en) * 2006-11-29 2007-11-14 比亚迪股份有限公司 Engine cylinder body turning device
CN201143674Y (en) * 2008-01-17 2008-11-05 鞍钢集团机械化装卸公司 Internal-combustion engine tilter
CN101961834A (en) * 2010-05-26 2011-02-02 南车戚墅堰机车有限公司 Diesel engine overturning table

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Effective date of registration: 20210709

Address after: 225500 Xingjiang East Road, private economic industrial center, Jiangyan District, Taizhou City, Jiangsu Province

Patentee after: TAIZHOU TAIDONG POWER MACHINERY Co.,Ltd.

Address before: Room 61213, building 3, No. 1800, Panyuan Road, Changxing Town, Chongming District, Shanghai

Patentee before: Shanghai Chengkang Intellectual Property Service Co.,Ltd.

Effective date of registration: 20210709

Address after: Room 61213, building 3, No. 1800, Panyuan Road, Changxing Town, Chongming District, Shanghai

Patentee after: Shanghai Chengkang Intellectual Property Service Co.,Ltd.

Address before: 443002 No. 8, University Road, Yichang, Hubei

Patentee before: CHINA THREE GORGES University

PE01 Entry into force of the registration of the contract for pledge of patent right
PE01 Entry into force of the registration of the contract for pledge of patent right

Denomination of invention: Diesel engine turnover bench

Effective date of registration: 20230911

Granted publication date: 20160831

Pledgee: Bank of China Limited Jiangyan Branch

Pledgor: TAIZHOU TAIDONG POWER MACHINERY Co.,Ltd.

Registration number: Y2023980055977