CN104704987A - Electric shearing air blow type tea-leaf picker - Google Patents
Electric shearing air blow type tea-leaf picker Download PDFInfo
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- CN104704987A CN104704987A CN201510072966.0A CN201510072966A CN104704987A CN 104704987 A CN104704987 A CN 104704987A CN 201510072966 A CN201510072966 A CN 201510072966A CN 104704987 A CN104704987 A CN 104704987A
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- 238000010008 shearing Methods 0.000 title claims abstract description 30
- 230000007246 mechanism Effects 0.000 claims abstract description 53
- 241001122767 Theaceae Species 0.000 claims description 34
- 238000007664 blowing Methods 0.000 claims description 4
- 238000003780 insertion Methods 0.000 claims description 2
- 230000037431 insertion Effects 0.000 claims description 2
- 230000005540 biological transmission Effects 0.000 abstract description 4
- 238000000034 method Methods 0.000 description 5
- 238000003825 pressing Methods 0.000 description 3
- 235000009024 Ceanothus sanguineus Nutrition 0.000 description 2
- 240000003553 Leptospermum scoparium Species 0.000 description 2
- 235000015459 Lycium barbarum Nutrition 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000003306 harvesting Methods 0.000 description 2
- 230000008520 organization Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000013138 pruning Methods 0.000 description 1
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Abstract
The invention relates to an electric shearing air blow type tea-leaf picker. A motor of the tea-leaf picker is provided with an upper power output shaft and a lower power output shaft. The upper power output shaft of the motor and a rotating shaft of a draught fan in an air blow mechanism change speeds through gear engagement and transmit power. The lower power output shaft of the motor and a rotating shaft of a reciprocating mechanism change speed through gear engagement and transmit power. An upper eccentric disk and a lower eccentric disk in the reciprocating mechanism are connected with an upper blade and a lower blade in a shearing cutter through an upper connecting rod and a lower connecting rod in a movably sleeving mode. According to the electric shearing air blow type tea-leaf picker, the specific structure of the upper power output shaft and the lower power output shaft is adopted, the power of the motor is effectively transmitted to the air blow mechanism and the shearing cutter through a quite simple structure, due to the optimized design of the rotating speed of the motor and the gear ratio of a transmission structure, both the shearing cutter and the air blow mechanism of the tea-leaf picker can be in the best work state, and operation requirements are efficiently met in a high-quality mode. The invention also provides multiple storage battery arrangement schemes. Operation is convenient and operation intensity is relieved.
Description
Technical field
The present invention relates to a kind of tea harvesting machine tool, especially a kind of is that the shearing bleed type of power source is picked tea-leaves machinery with electromotor.
Background technology
Tea picking machine to be gathered the harvest machinery of new tender tealeaves from the tea tree top tip.Picking method is divided into selectivity tea picking machine and non-selective tea picking machine two class.Current selectivity tea picking machine is low and to the high reason of the requirement of tea place operating condition due to production efficiency, is difficult to obtain large-scale popularization.Non-selective tea picking machine is also known as shearing bleed type tea picking machine, shearing mechanism is utilized to pluck tealeaves, because its structure is simple, easy to use and be generally subject to the favor in vast tea place, at present, shearing blowing tea picking machine majority adopts gasoline engine as power source on the market, but, the inherent characteristic such as gasoline engine exists exhaust emissions, have noise and operating maintenance difficulty is large limits it and applies, and electrical shear bleed type tea picking machine is just becoming the target that many enterprises actively research and develop.
Summary of the invention
The object of the invention is, a kind of electrical shear bleed type tea picking machine is provided, this shearing bleed type tea picking machine with a motor simultaneously for shearing tool and blower mechanism provide power.
For achieving the above object, technical scheme of the present invention is, this kind of electrical shear bleed type tea picking machine composition includes complete machine support, motor, power drive mechanism, shearing tool, blower mechanism and batteries, it is characterized in that: the existing upper power take-off of described motor, also lower power take-off is had, on motor in power take-off and blower mechanism the turning cylinder of blower fan by gears meshing speed change and transferring power, under motor, the turning cylinder of power take-off and reciprocating mechanism passes through gears meshing speed change and transferring power, upper in reciprocating mechanism, lower eccentric disc is respectively by upper, upper in lower link and shearing tool, bottom knife is that kink connects.
In technique scheme, a kind of power drive mechanism organization plan is, under described motor, the convex key in power take-off lower end inserts and gets rid of block center rectangle groove, this gets rid of two protruding insertions in adapter sleeve locating hole below block and fixes, adapter sleeve and main drive gear are fixed, reciprocating mechanism turning cylinder with fix from travelling gear, main drive gear with from travelling gear engaged gear and transferring power, upper eccentric disc in reciprocating mechanism is connected with cutter kink by upper connecting rod, and the lower eccentric disc in reciprocating mechanism is connected with bottom knife kink by lower link.
In technique scheme, another kind of power drive mechanism organization plan is, under described motor, power take-off and main drive gear are fixed, reciprocating mechanism turning cylinder with fix from travelling gear, main drive gear with from travelling gear engaged gear and transferring power, upper eccentric disc in reciprocating mechanism is connected with cutter kink by upper connecting rod, and the lower eccentric disc in reciprocating mechanism is connected with bottom knife kink by lower link.
In technique scheme, one of allocation plan of batteries is, described batteries is arranged on complete machine support, and this batteries and motor and blower fan split at the two ends of complete machine support.
In technique scheme, two of the allocation plan of batteries is that described batteries bears retinue by operator, and batteries out-put supply plug is connected to tea picking machine supply socket; Or described batteries is placed in go-cart and accompanies, batteries out-put supply plug is connected to tea picking machine supply socket; Or described batteries is placed in go-cart, go-cart fixed placement, near the scope of operation of picking tea-leaves, adopts sufficiently long power line, makes batteries out-put supply plug be connected to tea picking machine supply socket.
Advantage of the present invention is:
1. motor adopts the ad hoc structure of upper and lower power take-off, simplifies power drive mechanism, and the power of same motor is passed to blower mechanism and shearing tool respectively effectively, thus ensure that the requirement of operation of picking tea-leaves.
2. the parameter designing of motor speed and gear wheel speed ratio, makes the shearing tool of this tea picking machine and blower mechanism all can be operated in optimum state, ensures high efficiency operation in high quality.
3. for alleviating the physical demands of the operating personnel that picks tea-leaves, the invention provides the various configurations form between tea picking machine and batteries, industry site condition, operating personnel's state can be regarded as, select best configuration mode operation task.
Accompanying drawing explanation
Fig. 1 is the structural representation of one of electrical shear bleed type tea picking machine power drive mechanism of the present invention.
Fig. 2 is the structural representation of electrical shear bleed type tea picking machine power drive mechanism two of the present invention.
Fig. 3 is the embodiment of the present invention one arched electric tea picking machine assembling schematic diagram.
Fig. 4 is the embodiment of the present invention two linear pattern electric tea-leaf picking device assembling schematic diagram.
In above accompanying drawing 1,1 is wind wheel, and 2 is top driven gears, 3 is upper transmission bearings, and 4 is the driving gears be sleeved on motor on power take-off, power take-off under 5 motors, 6 is get rid of block, and 7 is drive sleeve, and 8 is bottom travelling gears, 9 is bottom drive bearings, and 10 is band gear reciprocating mechanisms, and 11 is crank throw bearings, 12 is upper connecting rods, 13 is lower links, and 14 is cutters, and 15 is bottom knife.
In above accompanying drawing 2,21 is wind wheels, and 22 is top driven gears, 23 is upper transmission bearings, and 24 is the driving gears be sleeved on motor on power take-off, power take-off under 25 motors, 26 is lower idler gears, 27 is bottom drive bearings, and 28 is band gear crank throw reels, and 29 is crank throw bearings, 30 is upper connecting rods, 31 is lower links, and 32 is cutters, and 33 is bottom knife.
In above accompanying drawing 3, 101 is blower fan upper covers, 102 is wind wheels, 103 is blower fan lower houses, 104 is gear-box upper covers, 105 is wind wheel gear shafts, 106 is shaft gears on motor, 107 is axle axle sleeves on motor, 108 is gear-box lower houses, 109 is motors, 110 is get rid of block, 111 is drive sleeve, 112 is fixed flanges, 113 is undergear box covers, 114 is driving gearshafts, 115 is undergear tank shells, 116 is crank throw reels, 117 is complete machine supports, 118 is right side fixed mounts, 119 is cutterhead fixed mounts, 120 is pull bars, 121 is knife rest fixators, 122 is airducts, 123 is power switches, 124 is wind deflector pressing plates, 125 is wind deflectors, 126 is left side fixed mounts, 127 is knife rests, 128 is cutters, 129 is bottom knife.
In above accompanying drawing 4, 201 is blower fan upper covers, 202 is wind wheels, 203 is blower fan lower houses, 204 is gear-box upper covers, 205 is wind wheel gear shafts, 206 is shaft gears on motor, 207 is axle axle sleeves on motor, 208 is gear-box lower houses, 209 is motors, 210 is major axis under motor, 211 is fixed flanges, 212 is undergear box covers, 213 is driving gearshafts, 214 is travelling gear jump rings, 215 is undergear tank shells, 216 is crank throw reels, 217 is complete machine supports, 218 is right side fixed mounts, 219 is cutterhead fixed mounts, 220 is pull bars, 221 is knife rest fixators, 222 is airducts, 223 is power switches, 224 is wind deflector pressing plates, 225 is wind deflectors, 226 is left side fixed mounts, 227 is knife rests, 228 is cutters, 229 is bottom knife.
Embodiment
Embodiment one
The present embodiment is that a kind of arched electric shears bleed type tea picking machine, and as shown in Figure 3, its power drive mechanism as shown in Figure 1 for the structure of its complete machine and assembly relation.
In the power drive mechanism that the present embodiment provides, on motor, power take-off and fan rotation shaft pass through gear inosculation mode speed change and transferring power, under motor, power take-off is by getting rid of block, adapter sleeve and gear teeth wheels, by transmission of power to reciprocating mechanism and shearing tool.Specific constructive form as shown in Figure 1, driving gear 4 is fixed on power take-off on motor, driven gear 2 is fixed on fan rotation shaft, driving gear 4 driven gears 2 engage, under motor, the convex key of power take-off 5 lower end inserts and gets rid of in the groove of block 6 central authorities, this gets rid of two projections below block 6 and is inserted in the locating hole of adapter sleeve 7 also fixing, adapter sleeve 7 lower end is fixedly connected with by reverse thread mode with bottom travelling gear 8, travelling gear 8 engages with the travelling gear in band gear reciprocating mechanism 10, one end of upper connecting rod 12 with gear reciprocating mechanism 10 is set in upper eccentric wheel, the other end is flexibly connected with cutter 14, one end of lower link 13 with gear reciprocating mechanism 10 is set in lower eccentric wheel, the other end is flexibly connected with bottom knife 15.
The present embodiment blower mechanism is fixed on complete machine support 117, and as shown in Figure 3, this blower mechanism is made up of blower fan upper cover 101, wind wheel 102, blower fan lower house 103, airduct 122, wind deflector 125, wind deflector pressing plate 123 and change gear box.Fan outlet docks with airduct 122 air inlet, and the speed-changing gear box of blower fan is made up of upper cover 104, wind wheel gear shaft 105, gear-box lower house 108, and on motor, shaft gear on motor 106 and axle on motor 109 are connected and fixed by axle axle sleeve 107.
The present embodiment shearing tool is made up of right side fixed mount 118, cutterhead fixed mount 119, knife rest fixator 121, knife rest 127, cutter 128, bottom knife 129 and left side fixed mount 126, this shearing tool is fixed on complete machine support 117, motor 109 times beam warps get rid of block 110, drive sleeve 111 is fixedly connected with bottom travelling gear 114, the travelling gear 114 being arranged in undergear box cover 113 and undergear tank shell 115 engages with the travelling gear of band gear reciprocating mechanism, and motor 109 is fixed on flange 112.
The present embodiment motor speed is 4000 revs/min, gear graduation ratio on motor between power take-off and fan rotation shaft is 2 to 1, the rotating speed of fan rotation shaft is then 8000 revs/min, under motor power take-off with get rid of block, adapter sleeve interlock, gear graduation ratio between adapter sleeve and crank throw turning cylinder is 1 to 6, and the rotating speed of crank throw turning cylinder is 667 revs/min.Through speed change and the transferring power of two groups of gear drives of different speed ratio, on the one hand shear-blade is possessed stronger shearing force and shear efficiency, on the other hand, makes blower mechanism the tealeaves sheared can be blown in collecting bag fast.
Pick tea-leaves operation time, launch complete machine support two ends stow-away arm rests, two operators respectively hold one end handrail Job Operations, separately have an entourage to be responsible for collecting the tealeaves sheared.The present embodiment is equipped with 48 overhead accumulator groups, this batteries can bear retinue by the 3rd operator, also can be placed in small handcart to tow, adopt sufficiently long electric power connection line, in the supply socket that this batteries power output plug can be inserted on tea picking machine complete machine support.
The cutter of the present embodiment is arch, is suitable for, to the tealeaves shearing collection having arch to require tea tree, also may be used for the pruning of large-scale arch or spherical hedgerow.
Embodiment two
The present embodiment is a kind of linear cutter driven shearing cut tea picking machine, and as shown in Figure 4, its power drive mechanism as shown in Figure 2 for the structure of its complete machine and assembly relation.
In the present embodiment, on motor, power take-off and fan rotation shaft are by gear inosculation mode speed change transferring power, and under motor, power, directly with gears meshing mode speed change, is passed to shearing tool through reciprocating mechanism by power take-off.As shown in Figure 2, main drive gear 24 is fixed on power take-off on motor, is fixed on fan rotation shaft from travelling gear 22.Under motor, power take-off 25 is fixed with main drive gear 26, this main drive gear 26 realizes speed change and transferring power with engaging from travelling gear in band gear reciprocating mechanism 28, cutter 32 is connected with the upper eccentric disc kink in reciprocating mechanism through upper connecting rod 30, and bottom knife 33 is connected with the lower eccentric disc kink in reciprocating mechanism through lower link 31.
The assembly relation of the blower mechanism of the present embodiment, shearing tool and complete machine support, with embodiment one, does not repeat at this.
The batteries of the present embodiment is placed in small handcart, towed by the 3rd operator, or small handcart is placed near the scope of operation, adopts sufficiently long electric power connection line, in the supply socket that this batteries power output plug can be inserted on tea picking machine complete machine support.
The shearing tool of the present embodiment is linear pattern, is applicable to some different areas of activity.
Claims (5)
1. an electrical shear bleed type tea picking machine, its composition includes complete machine support, motor, power drive mechanism, shearing tool, blower mechanism and batteries, it is characterized in that:
The existing upper power take-off of described motor, also lower power take-off is had, on motor in power take-off and blower mechanism the turning cylinder of blower fan by gears meshing speed change and transferring power, under motor, the turning cylinder of power take-off and reciprocating mechanism is by gears meshing speed change transferring power, and the upper and lower eccentric disc in reciprocating mechanism is that kink is connected respectively by upper and lower connecting rod with the upper and lower blade in shearing tool.
2. driven shearing cut blowing tea picking machine according to claim 1, is characterized in that:
Under described motor, the convex key in power take-off lower end inserts and gets rid of block center rectangle groove, this gets rid of two protruding insertions in adapter sleeve locating hole below block and fixes, adapter sleeve and main drive gear are fixed, reciprocating mechanism turning cylinder with fix from travelling gear, main drive gear with from travelling gear engaged gear and transferring power, upper eccentric disc in reciprocating mechanism is connected with cutter kink by upper connecting rod, and the lower eccentric disc in reciprocating mechanism is connected with bottom knife kink by lower link.
3. electrical shear bleed type tea picking machine according to claim 1, is characterized in that:
Under described motor, power take-off and main drive gear are fixed, reciprocating mechanism turning cylinder with fix from travelling gear, main drive gear with from travelling gear engaged gear and transferring power, upper eccentric disc in reciprocating mechanism is connected with cutter kink by upper connecting rod, and the lower eccentric disc in reciprocating mechanism is connected with bottom knife kink by lower link.
4. driven shearing cut blowing tea picking machine according to claim 1, is characterized in that:
Described batteries is arranged on complete machine support, and this batteries and motor and blower fan split at the two ends of complete machine support.
5. driven shearing cut blowing tea picking machine according to claim 1, is characterized in that:
Described batteries bears retinue by operator, and batteries out-put supply plug is connected to tea picking machine supply socket;
Or described batteries is placed in go-cart and accompanies, batteries out-put supply plug is connected to tea picking machine supply socket;
Or described batteries is placed in go-cart, go-cart fixed placement, near the scope of operation of picking tea-leaves, adopts sufficiently long power line, makes batteries out-put supply plug be connected to tea picking machine supply socket.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510072966.0A CN104704987A (en) | 2015-02-12 | 2015-02-12 | Electric shearing air blow type tea-leaf picker |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510072966.0A CN104704987A (en) | 2015-02-12 | 2015-02-12 | Electric shearing air blow type tea-leaf picker |
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| Publication Number | Publication Date |
|---|---|
| CN104704987A true CN104704987A (en) | 2015-06-17 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510072966.0A Pending CN104704987A (en) | 2015-02-12 | 2015-02-12 | Electric shearing air blow type tea-leaf picker |
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| Country | Link |
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| CN (1) | CN104704987A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105660209A (en) * | 2015-12-16 | 2016-06-15 | 侯巧生 | Electric high-branch arc ball trimming machine |
| CN112400470A (en) * | 2020-12-08 | 2021-02-26 | 安徽信息工程学院 | Reciprocating cutting type tea-leaf picker |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2688034Y (en) * | 2004-03-25 | 2005-03-30 | 杭州川崎茶业机械有限公司 | Walking double-man tea picker |
| JP3121445U (en) * | 2005-10-11 | 2006-05-18 | 正男 大神田 | Reciprocating cutting blade device |
| CN201518619U (en) * | 2009-07-23 | 2010-07-07 | 武汉钢铁(集团)公司 | Hedge clipper |
| CN102781222A (en) * | 2010-02-25 | 2012-11-14 | 株式会社牧田 | Power tool |
| CN202524770U (en) * | 2012-05-17 | 2012-11-14 | 浙江格瑞斯实业有限公司 | Alternating current tea plucking machine |
| CN102783309A (en) * | 2012-09-03 | 2012-11-21 | 侯巧生 | Electric tea picking machine |
| CN103907484A (en) * | 2014-03-31 | 2014-07-09 | 浙江大洋衣车有限公司 | Hand-push type multifunctional plant pruning machine |
| CN204498784U (en) * | 2015-02-12 | 2015-07-29 | 侯巧生 | Electrical shear bleed type tea picking machine |
-
2015
- 2015-02-12 CN CN201510072966.0A patent/CN104704987A/en active Pending
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2688034Y (en) * | 2004-03-25 | 2005-03-30 | 杭州川崎茶业机械有限公司 | Walking double-man tea picker |
| JP3121445U (en) * | 2005-10-11 | 2006-05-18 | 正男 大神田 | Reciprocating cutting blade device |
| CN201518619U (en) * | 2009-07-23 | 2010-07-07 | 武汉钢铁(集团)公司 | Hedge clipper |
| CN102781222A (en) * | 2010-02-25 | 2012-11-14 | 株式会社牧田 | Power tool |
| CN202524770U (en) * | 2012-05-17 | 2012-11-14 | 浙江格瑞斯实业有限公司 | Alternating current tea plucking machine |
| CN102783309A (en) * | 2012-09-03 | 2012-11-21 | 侯巧生 | Electric tea picking machine |
| CN103907484A (en) * | 2014-03-31 | 2014-07-09 | 浙江大洋衣车有限公司 | Hand-push type multifunctional plant pruning machine |
| CN204498784U (en) * | 2015-02-12 | 2015-07-29 | 侯巧生 | Electrical shear bleed type tea picking machine |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105660209A (en) * | 2015-12-16 | 2016-06-15 | 侯巧生 | Electric high-branch arc ball trimming machine |
| CN112400470A (en) * | 2020-12-08 | 2021-02-26 | 安徽信息工程学院 | Reciprocating cutting type tea-leaf picker |
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Application publication date: 20150617 |
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