CN104702048B - A kind of motor heat ray filter - Google Patents
A kind of motor heat ray filter Download PDFInfo
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- CN104702048B CN104702048B CN201510113867.2A CN201510113867A CN104702048B CN 104702048 B CN104702048 B CN 104702048B CN 201510113867 A CN201510113867 A CN 201510113867A CN 104702048 B CN104702048 B CN 104702048B
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- 239000012212 insulator Substances 0.000 claims abstract description 131
- 239000000758 substrate Substances 0.000 claims abstract description 80
- 238000009434 installation Methods 0.000 claims abstract description 76
- 238000001816 cooling Methods 0.000 claims abstract description 75
- 230000008878 coupling Effects 0.000 claims 1
- 238000010168 coupling process Methods 0.000 claims 1
- 238000005859 coupling reaction Methods 0.000 claims 1
- 230000005611 electricity Effects 0.000 claims 1
- 238000009413 insulation Methods 0.000 abstract description 41
- 238000004519 manufacturing process Methods 0.000 abstract description 2
- 238000000034 method Methods 0.000 description 9
- 238000010586 diagram Methods 0.000 description 8
- 230000017525 heat dissipation Effects 0.000 description 8
- 238000009825 accumulation Methods 0.000 description 7
- 239000000463 material Substances 0.000 description 7
- 230000009286 beneficial effect Effects 0.000 description 5
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical group [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 3
- 239000002826 coolant Substances 0.000 description 3
- 229910052802 copper Inorganic materials 0.000 description 3
- 239000010949 copper Substances 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 238000011900 installation process Methods 0.000 description 3
- 125000006850 spacer group Chemical group 0.000 description 3
- 229910052782 aluminium Inorganic materials 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 238000005265 energy consumption Methods 0.000 description 2
- 239000002470 thermal conductor Substances 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 239000000110 cooling liquid Substances 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 230000000670 limiting effect Effects 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 239000013589 supplement Substances 0.000 description 1
Classifications
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K9/00—Arrangements for cooling or ventilating
- H02K9/19—Arrangements for cooling or ventilating for machines with closed casing and closed-circuit cooling using a liquid cooling medium, e.g. oil
- H02K9/197—Arrangements for cooling or ventilating for machines with closed casing and closed-circuit cooling using a liquid cooling medium, e.g. oil in which the rotor or stator space is fluid-tight, e.g. to provide for different cooling media for rotor and stator
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- Motor Or Generator Cooling System (AREA)
Abstract
本发明提供了一种电机隔热装置。该装置包括基板、冷却管以及若干个隔热体,以隔热体的垂直高度方向为上下方向,每个隔热体的下表面与电机初级的上表面相连接,每个隔热体的上表面与基板下表面相连接;冷却管固定连接在基板下表面,并且盘绕在隔热体周围;每个隔热体的垂直高度均大于冷却管的垂直高度。与现有技术相比,该装置中由于隔热体与冷却管相分离,隔热体结构简单,易于制作,并且使装置厚度降低,从而增加了电机的安装稳定性;另外,该装置中电机初级产生的热量经隔热体直接传递至基板,再经冷却单元冷却,不仅具有较高的隔热效率,而且热量经基板传导后分散均匀,不易在局部产生积累而导致热量不均衡,提高了电机的工作精度。
The invention provides a motor heat insulation device. The device includes a base plate, a cooling pipe, and several heat insulators. The vertical height direction of the heat insulator is the up-and-down direction. The lower surface of each heat insulator is connected to the upper surface of the primary motor, and the upper surface of each The surface is connected to the lower surface of the substrate; the cooling pipe is fixedly connected to the lower surface of the substrate and coiled around the heat insulator; the vertical height of each heat insulator is greater than that of the cooling pipe. Compared with the prior art, in this device, since the heat insulator is separated from the cooling pipe, the structure of the heat insulator is simple, easy to manufacture, and the thickness of the device is reduced, thereby increasing the installation stability of the motor; in addition, the motor in the device The heat generated by the primary stage is directly transferred to the base plate through the heat insulator, and then cooled by the cooling unit, which not only has high heat insulation efficiency, but also spreads the heat evenly after being conducted through the base plate, so that it is not easy to accumulate locally and cause heat imbalance, which improves the The working accuracy of the motor.
Description
技术领域technical field
本发明属于电机技术领域,具体涉及一种电机隔热装置。The invention belongs to the technical field of motors, and in particular relates to a motor heat insulation device.
背景技术Background technique
电机在运行过程中,电机初级通常会不断的产生热量。某些场合,电机初级直接与负载连接,导致电机初级的热量直接传导到负载上,从而使负载的温度升高,进而造成负载热变形。特别是在精度较高的自动化场合,负载温度的升高会导致热变形进而影响系统精度和系统运行性能。这种现象在直线电机直接驱动的高速高精运动系统中更为明显。During the operation of the motor, the primary side of the motor usually generates heat continuously. In some occasions, the primary of the motor is directly connected to the load, causing the heat of the primary of the motor to be directly transferred to the load, thereby increasing the temperature of the load and causing thermal deformation of the load. Especially in high-precision automation applications, the increase in load temperature will cause thermal deformation and affect system accuracy and system performance. This phenomenon is more obvious in high-speed and high-precision motion systems directly driven by linear motors.
为此,本领域技术人员通常采用两种方法:(1)采用金属材料等热的良导体将电机初级产生的热量进行传导,然后通过热辐射或热量转换进行散热;(2)在电机初级中集成冷却管等冷却单元,直接将电机初级产生的热量进行散热。For this reason, those skilled in the art usually adopt two methods: (1) use a good thermal conductor such as a metal material to conduct the heat generated by the primary stage of the motor, and then dissipate heat through heat radiation or heat conversion; (2) in the primary stage of the motor Integrated cooling units such as cooling pipes can directly dissipate the heat generated by the primary stage of the motor.
这些方法在一定程度上可以降低电机初级热量对负载的影响,但随着运行时间的增加,电机初级因热量累积仍会影响负载。为解决电机初级热量累积问题,本领域技术人员通常在电机初级与工作台之间增加一个或一组隔热块,用于隔离电机初级产生的热量,从而消除电机初级热量累积对负载造成的影响。然而,随着运行时间的增加,隔热块也会因热量累积而影响负载。为此,本领域技术人员通常在隔热块上增开冷却管孔,冷却管经隔热块上的冷却管孔穿过隔热块,从而减少隔热块上累积的热量。例如,专利WO2003021756公开了一种电机隔热装置,包括基板以及与基板相连接的冷却单元,基板与电机初级之间设置若干个隔热体;沿隔热体垂直高度方向,各个隔热体的下端与电机初级表面直接相连,上端穿过基板上表面;并且,各个隔热体内部设置中空通道,冷却单元穿过相应的中空通道。由于该装置增加了隔热体,一方面有利于冷却单元的固定,另一方面有利于累积一定热量的隔热体通过冷却单元有效散热。但是,该装置存在如下不足:These methods can reduce the impact of motor primary heat on the load to a certain extent, but as the running time increases, the heat accumulation in the primary of the motor will still affect the load. In order to solve the problem of motor primary heat accumulation, those skilled in the art usually add one or a group of heat insulation blocks between the motor primary and the workbench to isolate the heat generated by the motor primary, thereby eliminating the impact of motor primary heat accumulation on the load . However, over time the insulation blocks can also affect the load due to heat buildup. For this reason, those skilled in the art usually add cooling pipe holes on the heat insulation block, and the cooling pipe passes through the heat insulation block through the cooling pipe holes on the heat insulation block, thereby reducing the accumulated heat on the heat insulation block. For example, patent WO2003021756 discloses a motor heat insulation device, including a base plate and a cooling unit connected to the base plate, and several heat insulators are arranged between the base plate and the motor primary; along the vertical height direction of the heat insulator, each heat insulator The lower end is directly connected to the primary surface of the motor, and the upper end passes through the upper surface of the base plate; and a hollow channel is arranged inside each heat insulator, and the cooling unit passes through the corresponding hollow channel. Because the device adds a heat insulator, on the one hand, it is beneficial to the fixing of the cooling unit, and on the other hand, it is beneficial to the heat insulator that has accumulated a certain amount of heat to dissipate heat effectively through the cooling unit. But, there is following deficiency in this device:
(1)隔热体内部设置中空通道,冷却单元通过该中空通道穿过隔热体,一方面导致隔热体结构复杂,制备工艺难度增加,另一方面导致隔热体厚度增大,使电机初级与负载的间距增加,易降低电机初级安装结构的刚度和稳定性;(1) A hollow channel is set inside the heat insulator, and the cooling unit passes through the heat insulator through the hollow channel. On the one hand, the structure of the insulator is complicated, and the preparation process is more difficult. On the other hand, the thickness of the insulator increases, which makes the motor The increased distance between the primary and the load will easily reduce the rigidity and stability of the primary installation structure of the motor;
(2)该装置中,冷却单元穿过隔热体,隔热体穿过基板,因此隔热体与基板之间的接触面积有限,隔热体上累积的热量主要通过冷却单元进行冷却,基板对具有累积热量的隔热体几乎不具有冷却效果。这样,冷却系统需要对冷却单元提供足够大的冷却液流量和冷却液制冷功率,否则,一旦某个隔热体热量累积速度超过冷却单元散热能力时,易导致隔热体累积热量不易散失,易引起负载的局部温度升高和局部热变形,进而影响系统的运动精度和稳定性。所以,该装置配套的冷却单元往往需要维持较高的冷却液流量及制冷功率,以防止因电机初级局部热量过高而导致部分隔热体热量累积速度超过冷却单元散热能力。(2) In this device, the cooling unit passes through the heat insulator, and the heat insulator passes through the substrate, so the contact area between the heat insulator and the substrate is limited, and the heat accumulated on the heat insulator is mainly cooled by the cooling unit, and the substrate Has little cooling effect on insulators with accumulated heat. In this way, the cooling system needs to provide the cooling unit with sufficient coolant flow and cooling power. Otherwise, once the heat accumulation rate of a heat insulator exceeds the heat dissipation capacity of the cooling unit, it is easy to cause the accumulated heat of the heat insulator to be difficult to dissipate. The local temperature rise and local thermal deformation of the load are caused, which in turn affects the motion accuracy and stability of the system. Therefore, the cooling unit supporting the device often needs to maintain a relatively high coolant flow rate and cooling power to prevent the heat accumulation rate of some heat shields from exceeding the heat dissipation capacity of the cooling unit due to excessive local heat in the primary side of the motor.
为解决上述电机隔热装置的厚度较大问题、能耗较高问题以及隔热元件形状和工艺复杂问题,进而提高隔热装置的隔热均匀性和隔热效率,降低装置成本,增加隔热装置与电机初级、负载组成的移动部件的结构刚度,需要提供一种隔热元件形状与工艺简单、厚度较小、隔热效率和均匀性好的电机隔热装置。In order to solve the problems of large thickness, high energy consumption and complex shape and process of the heat insulation device of the above-mentioned motor heat insulation device, and then improve the heat insulation uniformity and heat insulation efficiency of the heat insulation device, reduce the cost of the device, and increase the heat insulation For the structural rigidity of the moving parts consisting of the device, the primary motor and the load, it is necessary to provide a motor heat insulation device with simple shape and process, small thickness, good heat insulation efficiency and uniformity of the heat insulation element.
发明内容Contents of the invention
针对上述技术现状,本发明提供了一种电机隔热装置,该装置结构简单,厚度较小,能够有效隔绝电机初级产生的热量,并且隔热均匀性良好。Aiming at the above-mentioned technical status, the present invention provides a motor heat insulation device, which has a simple structure and a small thickness, can effectively isolate the heat generated by the primary stage of the motor, and has good heat insulation uniformity.
本发明的技术方案为:一种电机隔热装置,包括基板、冷却管以及若干个隔热体,其特征是:以隔热体的垂直高度方向为上下方向,每个隔热体的下表面与电机初级的上表面相接触,每个隔热体的上表面与基板下表面相接触;冷却管固定连接在基板下表面,并且盘绕在隔热体周围;每个隔热体的垂直高度均大于冷却管的垂直高度。The technical solution of the present invention is: a heat insulation device for a motor, including a base plate, a cooling pipe, and several heat insulators. It is in contact with the upper surface of the motor primary, and the upper surface of each heat insulator is in contact with the lower surface of the base plate; the cooling pipe is fixedly connected to the lower surface of the base plate and coiled around the heat insulator; the vertical height of each heat insulator is greater than the vertical height of the cooling tube.
即,本发明将电机隔热装置中的隔热体与冷却管相分离,并且将冷却管直接固定连接在基板下表面,该结构的电机隔热装置具有如下有益效果:That is, the present invention separates the heat insulator in the motor heat insulation device from the cooling pipe, and directly fixes the cooling pipe on the lower surface of the substrate. The motor heat insulation device with this structure has the following beneficial effects:
(1)隔热体结构简单,降低了制作工艺难度,从而降低了成本;同时,由于隔热体与冷却管相分离,其厚度降低,从而增加了电机初级安装结构的刚度和稳定性;(1) The structure of the heat insulator is simple, which reduces the difficulty of the manufacturing process, thereby reducing the cost; at the same time, because the heat insulator is separated from the cooling pipe, its thickness is reduced, thereby increasing the rigidity and stability of the primary installation structure of the motor;
(2)该结构中,隔热体并未穿过基板,而是与基板下表面紧密接触,同时,冷却管固定连接在基板下表面并盘绕在隔热体周围,该结构的散热方式为:电机初级产生的热量绝大部分被隔热体隔绝,少部分热量会在隔热体上累积,当隔热体上出现少量的热量累积后,隔热体会将累积的热量传导至基板,然后,一方面靠近隔热体的冷却管会及时对具有少量累积热量的基板局部相近区域进行冷却,这样,仅需维持较低的冷却液流量和制冷功率即可满足隔热体散热需求,因而能耗较低;另一方面因基板具有较大导热面积而对少量累积热量具有一定的散热作用,而且,基板还会将热量传导至某些热量累积偏低的隔热体附近的基板局部相近区域及该区域附近的冷却管局部,从而在一定程度上使各隔热体的温度保持近似相等,并能最大限度利用冷却管,因而具有较好的散热效果和散热均匀性。(2) In this structure, the heat insulator does not pass through the substrate, but is in close contact with the lower surface of the substrate. At the same time, the cooling pipe is fixedly connected to the lower surface of the substrate and coiled around the heat insulator. The heat dissipation method of this structure is: Most of the heat generated by the primary stage of the motor is isolated by the heat insulator, and a small amount of heat will accumulate on the heat insulator. When a small amount of heat accumulates on the heat insulator, the heat insulator will conduct the accumulated heat to the substrate, and then, On the one hand, the cooling pipe close to the heat insulator will timely cool the local adjacent area of the substrate with a small amount of accumulated heat. In this way, it is only necessary to maintain a low coolant flow rate and cooling power to meet the heat dissipation requirements of the heat insulator, thus reducing energy consumption. On the other hand, because the substrate has a large heat conduction area, it has a certain heat dissipation effect on a small amount of accumulated heat, and the substrate will also conduct heat to some similar areas of the substrate near the heat insulator with low heat accumulation and The cooling pipe near this area is localized, so that the temperature of each heat insulator is kept approximately equal to a certain extent, and the cooling pipe can be used to the maximum, so it has better heat dissipation effect and uniformity of heat dissipation.
本发明中,每个隔热体位于电机初级上表面与基板下表面之间,作为优选,每个隔热体的上表面与基板下表面固定连接,每个隔热体的下表面与初级上表面固定连接。In the present invention, each heat insulator is located between the primary upper surface of the motor and the lower surface of the substrate. As a preference, the upper surface of each heat insulator is fixedly connected to the lower surface of the substrate, and the lower surface of each heat insulator is connected to the primary upper surface. Surface fixed connection.
上述基板、隔热体与初级间的固定连接方式不限,包括通过第一紧固件进行固定连接。作为一种实现方式,所述的第一紧固件包括螺钉,优选为沉头螺钉,设置在基板上的基板第一安装通孔,设置在隔热体上的隔热体安装通孔,设置在初级上的初级螺纹孔,并且基板第一安装通孔、隔热体安装通孔与初级螺纹孔同轴,将螺钉穿过基板第一安装通孔、隔热体安装通孔后螺旋进初级螺纹孔,实现基板、隔热体与电机初级的压紧和固定连接。There is no limit to the fixed connection method among the above-mentioned base plate, the heat insulator and the primary, including the fixed connection through the first fastener. As an implementation, the first fastener includes a screw, preferably a countersunk screw, a first installation through hole of the substrate provided on the substrate, a heat insulator installation through hole arranged on the heat insulator, and The primary threaded hole on the primary, and the first installation through hole of the base plate, the heat insulator installation through hole are coaxial with the primary threaded hole, screw the screw into the primary through the first installation through hole of the base plate and the heat insulator installation through hole The threaded hole realizes the compression and fixed connection of the base plate, heat insulator and motor primary.
在实际应用中,电机负载工作台往往与基板直接相连。进一步优选地,在所述的工作台与基板之间设置垫片,由于垫片的尺寸较小,结构相对简单,因而加工性好,精度易于保证,所以在工作台与基板之间设置垫片有利于降低对基板的形状精度要求。此时,所述的第一紧固件还可以包括设置在垫片上的垫片安装通孔以及设置在工作台上的工作台安装通孔,该垫片安装通孔与工作台安装通孔、基板第一安装通孔、隔热体安装通孔以及初级螺纹孔同轴,螺钉穿过工作台安装孔、垫片安装孔、基板第一安装孔与隔热体安装孔后螺旋进初级螺纹孔。In practical applications, the motor load table is often directly connected to the substrate. Further preferably, a gasket is arranged between the workbench and the base plate. Since the size of the gasket is small and the structure is relatively simple, the processability is good and the accuracy is easy to ensure, so the gasket is arranged between the workbench and the substrate. It is beneficial to reduce the requirement on the shape accuracy of the substrate. At this time, the first fastener may also include a gasket installation through hole arranged on the gasket and a workbench installation through hole arranged on the workbench, the gasket installation through hole and the workbench installation through hole , The first installation through hole of the base plate, the heat insulator installation through hole and the primary threaded hole are coaxial, and the screw passes through the workbench installation hole, the gasket installation hole, the first base plate installation hole and the heat insulator installation hole and then screws into the primary thread hole.
由于隔热体为若干个,在实际安装过程中,隔热体与基板、初级在上下位置易发生错位而引起安装困难。为此,作为优选,首先将基板与隔热体进行固定连接。所述的基板与隔热体的固定连接方式不限,包括通过第二紧固件进行固定连接。所述的第二紧固件包括螺钉,优选为沉头螺钉,设置在基板上的基板第二安装通孔,以及设置在隔热体上的螺纹孔,螺钉穿过基板第二安装通孔后螺旋进隔热体上的螺纹孔,使隔热体上表面紧贴在基板下表面,实现隔热体与基板的压紧固定。Since there are several heat insulators, in the actual installation process, the upper and lower positions of the heat insulator, the base plate, and the primary are prone to misalignment, which causes installation difficulties. For this reason, preferably, firstly, the substrate is fixedly connected to the heat insulator. There is no limit to the fixed connection method between the substrate and the heat insulator, including the fixed connection through the second fastener. The second fastener includes a screw, preferably a countersunk screw, a second installation through hole of the substrate arranged on the substrate, and a threaded hole arranged on the heat insulator, after the screw passes through the second installation through hole of the substrate Screw into the threaded hole on the heat insulator, so that the upper surface of the heat insulator is closely attached to the lower surface of the substrate, and the heat insulator and the substrate are pressed and fixed.
本发明中,冷却管固定连接在基板下表面,该固定连接的实现方式不限,包括通过第三紧固件进行固定连接。作为一种实现方式,所述的第三紧固件包括至少一块固定板、若干螺钉以及与该螺钉相匹配的若干螺母;所述的冷却管位于基板下表面与固定板之间,固定板用于将冷却管贴紧在基板下表面;每块固定板至少设置一个安装通孔,与之相匹配,基板设置基板第三安装通孔,螺钉穿过基板上的基板第三安装通孔、固定板上的安装通孔后与螺母螺旋压紧,通过螺纹力将冷却管固定在固定板与基板下表面之间,实现冷却管与基板的下表面的固定紧密接触。In the present invention, the cooling pipe is fixedly connected to the lower surface of the substrate, and the implementation manner of the fixed connection is not limited, including fixed connection through a third fastener. As an implementation, the third fastener includes at least one fixing plate, several screws, and several nuts matching the screws; the cooling pipe is located between the lower surface of the base plate and the fixing plate, and the fixing plate is used for The cooling pipe is attached to the lower surface of the substrate; each fixing plate is provided with at least one installation through hole to match it, the substrate is provided with the third installation through hole of the substrate, and the screw passes through the third installation through hole of the substrate on the substrate to fix the After the installation through hole on the plate is screwed and compressed with the nut, the cooling pipe is fixed between the fixed plate and the lower surface of the substrate by thread force, so as to realize the fixed and tight contact between the cooling pipe and the lower surface of the substrate.
在实际安装过程中,为了进一步对齐各元件,本发明的电机隔热装置还包括定位板。该定位板可以是工作台的一部分,也可以作为单独零件固定安装于工作台上。定位板具有一个基准面,该定位板基准面与工作台下表面垂直。安装时,首先将基板侧面、电机初级侧面紧靠该定位板基准面,使基板与电机初级的侧面对齐,从而有利于各元件的定位。In the actual installation process, in order to further align the components, the motor heat insulation device of the present invention also includes a positioning plate. The positioning plate can be a part of the workbench, or can be fixedly installed on the workbench as a separate part. The positioning plate has a reference plane, and the positioning plate reference plane is perpendicular to the lower surface of the workbench. When installing, first put the side of the substrate and the primary side of the motor close to the reference plane of the positioning plate, so that the substrate is aligned with the side of the primary side of the motor, thereby facilitating the positioning of each component.
本发明中,电机不限,可以是直线电机、旋转电机及其它特殊形状或用途电机。In the present invention, the motor is not limited, and may be a linear motor, a rotary motor or other motors with special shapes or uses.
所述隔热体的形状不限,包括长方体、圆柱形等。The shape of the heat insulator is not limited, including cuboid, cylinder and so on.
作为优选,每个隔热体的垂直厚度相同。Preferably, the vertical thickness of each insulating body is the same.
作为优选,每个隔热体的上表面和下表面平行。Preferably, the upper surface and the lower surface of each heat insulator are parallel.
所述的基板厚度不限,作为优选,所述的基板的垂直厚度小于或等于每个隔热体的垂直厚度,而且在满足一定强度条件下应尽可能薄。The thickness of the base plate is not limited. As a preference, the vertical thickness of the base plate is less than or equal to the vertical thickness of each heat insulator, and it should be as thin as possible under certain strength conditions.
作为优选,所述的隔热体的最大垂直厚度和基板的垂直厚度之和是电机初级的垂直厚度的1/50~1/2。Preferably, the sum of the maximum vertical thickness of the heat insulator and the vertical thickness of the base plate is 1/50-1/2 of the vertical thickness of the motor primary.
作为优选,所述的冷却管采用铜管等。Preferably, the cooling pipe is copper pipe or the like.
作为优选,所述的隔热体采用隔热性性能较好的材料,进一步优选为隔热性、强度和加工性能均较好的材料,例如塑料等。Preferably, the heat insulator is made of a material with good heat insulation performance, more preferably a material with good heat insulation performance, strength and processing performance, such as plastic.
作为优选,所述的基板采用热的良导体材料,进一步优选为导热较好且易加工的材料,例如铝板等。Preferably, the substrate is made of a good thermal conductor material, more preferably a material with good thermal conductivity and easy processing, such as an aluminum plate.
所述的冷却管的形状不限,与其长度方向垂直的截面为横截面,冷却管的横截面形状包括圆形、环形、矩形、梯形等。The shape of the cooling pipe is not limited, and the section perpendicular to its length direction is a cross section, and the cross-sectional shape of the cooling pipe includes a circle, a ring, a rectangle, a trapezoid, and the like.
在所述基板下表面,所述的冷却管围绕隔热体盘绕,具体盘绕形状不限。为了散热均衡,作为优选,所述的各隔热体在初级上表面呈规则分布。进一步优选,所述的冷却管均匀盘绕在各隔热体周围。On the lower surface of the base plate, the cooling pipe is coiled around the heat insulator, and the specific coiling shape is not limited. In order to balance heat dissipation, preferably, the heat insulators are regularly distributed on the upper surface of the primary. Further preferably, the cooling pipes are uniformly coiled around each heat insulator.
附图说明Description of drawings
图1是本发明实施例1中直线电机隔热装置的局部纵向切面结构示意图;Fig. 1 is a partial longitudinal sectional structural schematic diagram of a linear motor heat insulation device in Embodiment 1 of the present invention;
图2是本发明实施例1中直线电机隔热装置的另一纵向结构示意图;Fig. 2 is another longitudinal structural schematic diagram of the linear motor heat insulation device in Embodiment 1 of the present invention;
图3是本发明实施例1中直线电机隔热装置中基板上表面的安装结构示意图;3 is a schematic diagram of the installation structure of the upper surface of the substrate in the linear motor heat insulation device in Embodiment 1 of the present invention;
图4是本发明实施例1中直线电机隔热装置中基板下表面的安装结构示意图。Fig. 4 is a schematic diagram of the installation structure of the lower surface of the substrate in the linear motor heat insulation device in Embodiment 1 of the present invention.
具体实施方式detailed description
以下将结合附图及实施例对本发明做进一步说明,需要指出的是,以下所述实施例旨在便于对本发明的理解,而对其不起任何限定作用。The present invention will be further described below in conjunction with the accompanying drawings and embodiments. It should be noted that the following embodiments are intended to facilitate the understanding of the present invention, and do not have any limiting effect on it.
图1-4中的附图标记为:初级1、初级螺纹孔1-1、冷却管2、隔热体3、隔热体安装通孔3-1、基板4、基板第一安装通孔4-1、基板第二安装通孔4-2、沉头螺钉5、垫片6、初垫片安装通孔6-1、工作台7、工作台安装通孔7-1、固定板8、基板第三安装通孔8-1、沉头螺钉9、螺母10。The reference signs in Fig. 1-4 are: primary 1, primary threaded hole 1-1, cooling pipe 2, heat insulator 3, heat insulator installation through hole 3-1, base plate 4, base plate first installation through hole 4 -1, the second installation through hole 4-2 of the base plate, countersunk head screw 5, gasket 6, initial gasket installation through hole 6-1, workbench 7, workbench installation through hole 7-1, fixed plate 8, baseplate The third installation through hole 8-1, countersunk screw 9, nut 10.
实施例1:Example 1:
本实施例中,电机为直线电机。图1是该直线电机隔热装置的局部纵向切面示意图,该纵向切面垂直直线电机的初级运动平面。图2是该直线电机隔热装置的另一纵向切面示意图,该纵向切面垂直直线电机的初级运动平面,并且垂直图1中的纵向切面。图3是该直线电机隔热装置中基板的上表面安装结构图。图4是该直线电机隔热装置中基板的下表面安装结构图。In this embodiment, the motor is a linear motor. Fig. 1 is a schematic diagram of a partial longitudinal section of the thermal insulation device for the linear motor, the longitudinal section is perpendicular to the primary motion plane of the linear motor. FIG. 2 is another schematic diagram of a longitudinal section of the thermal insulation device for the linear motor, the longitudinal section is perpendicular to the primary motion plane of the linear motor, and is perpendicular to the longitudinal section in FIG. 1 . Fig. 3 is a diagram of the upper surface mounting structure of the substrate in the linear motor thermal insulation device. Fig. 4 is a diagram of the installation structure on the lower surface of the substrate in the heat insulation device for the linear motor.
如图1至图4所示,该隔热装置包括基板4、冷却管2以及N个隔热体3,N为大于或等于1的整数。每个隔热体3与初级1相连接。以隔热体3的垂直高度方向为上下方向,每个隔热体3的下表面与初级1的上表面固定连接,并且各隔热体在初级1的上表面呈规则分布,每个隔热体3的上表面与基板4的下表面固定连接。如图4所示,冷却管2固定连接在基板4的下表面,并且蛇形盘绕在隔热体3的周围;每个隔热体3的垂直高度均大于冷却管2的垂直高度。As shown in FIGS. 1 to 4 , the heat insulation device includes a base plate 4 , a cooling pipe 2 and N heat insulators 3 , where N is an integer greater than or equal to 1. Each insulator 3 is connected to a primary 1 . Taking the vertical height direction of the heat insulator 3 as the up and down direction, the lower surface of each heat insulator 3 is fixedly connected to the upper surface of the primary 1, and the heat insulators are regularly distributed on the upper surface of the primary 1, and each heat insulator The upper surface of body 3 is fixedly connected with the lower surface of substrate 4 . As shown in FIG. 4 , the cooling pipe 2 is fixedly connected to the lower surface of the base plate 4 and coiled around the heat insulator 3 in a serpentine shape; the vertical height of each heat insulator 3 is greater than that of the cooling pipe 2 .
承载负载的工作台7位于基板4的上表面,二者之间设置与调整垫片6。调整垫片6的结构简单,尺寸较小,因而加工性好,精度易于保证,因此在工作台7与基板4的上表面之间设置调整垫片6有利于降低对基板4的形状精度要求,只需保证基板4的材料厚度均匀即可。当垫片6、隔热体3和基板4被压紧连接在电机初级1与工作台7之间时,因垫片6、隔热体3和基板4各自的厚度易于加工并保持均匀一致,所以工作台下表面与电机初级上表面易于保持平行,易于实现较高的安装精度。The load-carrying workbench 7 is located on the upper surface of the base plate 4, and the spacer 6 is arranged and adjusted between the two. The structure of the adjustment spacer 6 is simple, the size is small, so the processability is good, and the accuracy is easy to ensure. Therefore, the arrangement of the adjustment spacer 6 between the worktable 7 and the upper surface of the substrate 4 is beneficial to reduce the requirement for the shape accuracy of the substrate 4. It is only necessary to ensure that the thickness of the material of the substrate 4 is uniform. When the gasket 6, the heat insulator 3 and the base plate 4 are pressed and connected between the motor primary 1 and the workbench 7, because the respective thicknesses of the gasket 6, the heat insulator 3 and the base plate 4 are easy to process and remain uniform, Therefore, the lower surface of the workbench and the primary upper surface of the motor are easy to keep parallel, and it is easy to achieve high installation accuracy.
本实施例中,采用第一紧固件将工作台7、垫片6、基板4、隔热体3与初级1固定连接在一起。该第一紧固件包括沉头螺钉,设置在工作台7上的工作台安装通孔7-1、设置在垫片6上的垫片安装通孔6-1、设置在基板4上的基板第一安装通孔4-1,设置在隔热体3上的隔热体安装通孔3-1,以及设置在初级上的初级螺纹孔1-1,并且工作台安装通孔7-1、垫片安装通孔6-1、基板第一安装通孔4-1、隔热体安装通孔3-1与初级螺纹孔1-1同轴,螺钉穿过工作台安装通孔7-1、垫片安装通孔6-1、基板第一安装通孔4-1、隔热体安装通孔3-1后螺旋进初级螺纹孔1-1,实现工作台7、垫片6、基板4、隔热体3与初级1的固定连接基板,从而使隔热体3的上表面与基板4的下表面固定连接、隔热体3的下表面与初级3的上表面固定连接。In this embodiment, the workbench 7 , the pad 6 , the base plate 4 , the heat insulator 3 and the primary 1 are fixedly connected together by first fasteners. The first fastener includes a countersunk screw, a workbench installation through hole 7-1 arranged on the workbench 7, a gasket installation through hole 6-1 arranged on the gasket 6, and a base plate arranged on the base plate 4. The first installation through hole 4-1, the heat insulator installation through hole 3-1 arranged on the heat insulator 3, and the primary threaded hole 1-1 arranged on the primary, and the workbench installation through hole 7-1, The gasket installation through hole 6-1, the base plate first installation through hole 4-1, the heat insulator installation through hole 3-1 are coaxial with the primary threaded hole 1-1, the screw passes through the workbench installation through hole 7-1, The gasket installation through hole 6-1, the first installation through hole 4-1 of the substrate, the heat insulator installation through hole 3-1, and then screw into the primary threaded hole 1-1 to realize the workbench 7, the gasket 6, the substrate 4, The heat insulator 3 is fixedly connected to the substrate of the primary 1, so that the upper surface of the heat insulator 3 is fixedly connected with the lower surface of the substrate 4, and the lower surface of the heat insulator 3 is fixedly connected with the upper surface of the primary 3.
为了防止各隔热体与基板、初级在上下位置发生错位而引起安装困难,本实施例中还采用第二紧固件将基板与隔热体进行固定连接。该第二紧固件包括沉头螺钉5,设置在基板4上的基板第二安装通孔4-2,以及设置在隔热体3上的螺纹孔3-2,沉头螺钉5穿过基板上的基板第二安装通孔4-2后螺旋进隔热体上的螺纹孔3-2,使隔热体上表面紧贴在基板下表面,实现隔热体与基板的压紧固定。In order to prevent installation difficulties caused by misalignment of the upper and lower positions of the heat insulators, the base plate, and the primary, a second fastener is used in this embodiment to fix the base plate and the heat insulator. The second fastener includes a countersunk screw 5, a second mounting through hole 4-2 of the substrate provided on the substrate 4, and a threaded hole 3-2 provided on the heat insulator 3, and the countersunk screw 5 passes through the substrate After the second installation through hole 4-2 of the base plate on the top is screwed into the threaded hole 3-2 on the heat insulator, the upper surface of the heat insulator is closely attached to the lower surface of the base plate, so that the heat insulator and the base plate are pressed and fixed.
本实施例中采用第三紧固件将冷却管2固定连接在基板4的下表面。该第三紧固件包括至少一块固定板8、若干沉头螺钉9以及与该螺钉相匹配的若干螺母10;冷却管2位于基板4的下表面与固定板8之间,固定板用于将冷却管2贴紧在基板下表面;每块固定板8至少设置一个安装通孔8-1,与该第三安装通孔8-1相匹配,基板4上设置第三安装通孔4-3,沉头螺钉9穿过基板4上的冷却管安装通孔4-3、固定板8上的安装通孔8-1后与螺母10螺旋压紧,通过螺纹力将冷却管2固定在固定板8与基板4下表面之间,实现冷却管2与基板4的下表面的固定紧密接触。In this embodiment, the third fastener is used to fix the cooling pipe 2 on the lower surface of the base plate 4 . The third fastener includes at least one fixing plate 8, several countersunk screws 9 and some nuts 10 matched with the screws; the cooling pipe 2 is located between the lower surface of the base plate 4 and the fixing plate 8, and the fixing plate is used to The cooling pipe 2 is closely attached to the lower surface of the substrate; each fixing plate 8 is provided with at least one installation through hole 8-1, which matches the third installation through hole 8-1, and the substrate 4 is provided with a third installation through hole 4-3 , the countersunk head screw 9 passes through the cooling pipe installation through hole 4-3 on the base plate 4, the installation through hole 8-1 on the fixing plate 8, and is screwed with the nut 10, and the cooling pipe 2 is fixed on the fixing plate by thread force 8 and the lower surface of the substrate 4, the fixed and close contact between the cooling pipe 2 and the lower surface of the substrate 4 is realized.
本实施例中,每个隔热体3的形状为圆柱形,每个隔热体3的垂直厚度相同,每个隔热体3的上表面和下表面平行。In this embodiment, the shape of each heat insulator 3 is cylindrical, the vertical thickness of each heat insulator 3 is the same, and the upper surface and the lower surface of each heat insulator 3 are parallel.
本实施例中,基板4的垂直厚度小于每个隔热体3的垂直厚度。In this embodiment, the vertical thickness of the substrate 4 is smaller than the vertical thickness of each heat insulator 3 .
本实施例中,隔热体3的最大垂直厚度和基板4的垂直厚度之和是电机初级的垂直厚度的1/50~1/2。In this embodiment, the sum of the maximum vertical thickness of the heat insulator 3 and the vertical thickness of the base plate 4 is 1/50-1/2 of the vertical thickness of the motor primary.
本实施例中,冷却管2为铜管,每个隔热体3材料为隔热性、强度和加工性能均较好的塑料,基板4为导热较好且材料厚度均匀的铝板。调整垫片6采用导热性好且厚度均匀的铜片。In this embodiment, the cooling pipe 2 is a copper pipe, the material of each heat insulator 3 is plastic with good heat insulation, strength and processing performance, and the substrate 4 is an aluminum plate with good heat conduction and uniform material thickness. Adjusting gasket 6 adopts copper sheet with good thermal conductivity and uniform thickness.
本实施例中,冷却管2的圆形长管,其横截面形状为圆形。如图4所示,冷却管2规则地蛇形盘绕在隔热体周围。In this embodiment, the long circular tube of the cooling tube 2 has a circular cross-sectional shape. As shown in FIG. 4 , the cooling pipe 2 is regularly coiled around the heat insulator in a serpentine shape.
本实施例中,电机隔热装置还包括定位板11。定位板11可以是工作台的一部分,也可以作为单独零件固定安装于工作台上。定位板11具有一个基准面,该定位板基准面与工作台下表面垂直。实际安装过程中,首先将基板4的一侧面、初级1的一侧面紧靠该定位板基准面,使基板4与初级1的侧面对齐,从而有利于基板、初级等元件的定位。In this embodiment, the motor heat insulation device further includes a positioning plate 11 . The positioning plate 11 can be a part of the workbench, or can be fixedly installed on the workbench as a separate part. The positioning plate 11 has a reference plane, and the positioning plate reference plane is perpendicular to the lower surface of the workbench. In the actual installation process, first, one side of the base plate 4 and one side of the primary 1 are placed against the reference plane of the positioning plate, so that the base plate 4 is aligned with the side of the primary 1, thereby facilitating the positioning of components such as the base plate and the primary.
本实施例中,由于冷却管2和隔热体3均与基板4紧密面接触,当隔热体3因热量累积而温度升高时,热量会经基板4传递至冷却管2,从而使隔热体3的温度基本与冷却管内冷却液的温度基本一致。由于冷却管2和基板4的导热性良好,隔热体3的隔热性良好,因而隔热效率较高。In this embodiment, since both the cooling pipe 2 and the heat insulator 3 are in close surface contact with the substrate 4, when the temperature of the heat insulator 3 rises due to heat accumulation, the heat will be transferred to the cooling pipe 2 through the substrate 4, so that the insulator The temperature of the heating body 3 is basically consistent with the temperature of the cooling liquid in the cooling pipe. Since the thermal conductivity of the cooling pipe 2 and the base plate 4 is good, the heat insulation of the heat insulator 3 is good, so the heat insulation efficiency is high.
由于基板4和冷却管2上分布若干个隔热体3,当某个或某几个隔热体3因直线电机初级1的短时局部温度升高而有温度高于其它隔热体3的倾向时,该隔热体3或这几个隔热体3的热量会经基板4传递至冷却管2,同时也会经基板4或冷却管2传递至温度较低的隔热体3,因而可以很好的实现均匀隔热。Since several heat insulators 3 are distributed on the base plate 4 and the cooling pipe 2, when one or some heat insulators 3 have a temperature higher than other heat insulators 3 due to the short-term local temperature rise of the linear motor primary 1 When inclined, the heat of the heat insulator 3 or these heat insulators 3 will be transferred to the cooling pipe 2 through the base plate 4, and will be transferred to the heat insulator 3 with a lower temperature through the base plate 4 or the cooling pipe 2 at the same time, thus Uniform heat insulation can be achieved very well.
以上所述的实施例对本发明的技术方案进行了详细说明,应理解的是以上所述仅为本发明的具体实施例,并不用于限制本发明,凡在本发明的原则范围内所做的任何修改、补充或类似方式替代等,均应包含在本发明的保护范围之内。The embodiments described above have described the technical solutions of the present invention in detail. It should be understood that the above descriptions are only specific embodiments of the present invention, and are not intended to limit the present invention. All done within the principle scope of the present invention Any modification, supplement or substitution in a similar manner shall be included within the protection scope of the present invention.
Claims (15)
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CN201510113867.2A CN104702048B (en) | 2015-03-16 | 2015-03-16 | A kind of motor heat ray filter |
PCT/CN2016/075923 WO2016146003A1 (en) | 2015-03-16 | 2016-03-09 | Heat insulating device of motor |
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CN104702048B (en) * | 2015-03-16 | 2017-03-15 | 中国科学院宁波材料技术与工程研究所 | A kind of motor heat ray filter |
CN107910977B (en) * | 2017-11-09 | 2024-02-27 | 广州市昊志机电股份有限公司 | Linear motor primary part with isolation cooling structure |
CN109818469B (en) * | 2019-01-31 | 2023-10-27 | 重庆昆旺电子有限责任公司 | Adhesive gasket assembling tool for miniature motor |
CN113217597B (en) * | 2021-05-17 | 2025-05-02 | 中山市伊丝顿电器有限公司 | A transmission mechanism used in a chef machine |
CN115242027B (en) * | 2022-07-12 | 2025-03-04 | 深圳大学 | A low-resistance hydrogen fuel cell linear motor with thermal insulation protection function |
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CN104702048B (en) * | 2015-03-16 | 2017-03-15 | 中国科学院宁波材料技术与工程研究所 | A kind of motor heat ray filter |
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CN1182506A (en) * | 1996-02-08 | 1998-05-20 | 卡劳斯-马菲股份公司 | Linear motor |
JP4048557B2 (en) * | 2002-02-14 | 2008-02-20 | 株式会社安川電機 | Linear motor cooling system |
CN101282073A (en) * | 2007-04-05 | 2008-10-08 | 发那科株式会社 | Assembly of linear motor cooling parts |
CN101562371A (en) * | 2008-04-18 | 2009-10-21 | Abb有限公司 | Cooling element for an electric machine |
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