CN104690821A - Numerically-controlled spraying line-drawing machine - Google Patents
Numerically-controlled spraying line-drawing machine Download PDFInfo
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- CN104690821A CN104690821A CN201510082402.5A CN201510082402A CN104690821A CN 104690821 A CN104690821 A CN 104690821A CN 201510082402 A CN201510082402 A CN 201510082402A CN 104690821 A CN104690821 A CN 104690821A
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- Prior art keywords
- axis
- linear module
- precision linear
- setting
- drawing machine
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
Abstract
The invention discloses a numerically-controlled spraying line-drawing machine. The numerically-controlled spraying line-drawing machine consists of four parts, namely a fixing chassis, a walking system, a line-drawing spray head and a control system, wherein the walking system is mounted on the fixing chassis; the line-drawing spray head is mounted on the walking system; the control system is connected with the walking system. The walking system uses a modularized precision linear module, and the modularized precision linear module itself integrates a guiding function with a transmission function, and can be directly connected with a power device, so that a linear guide rail and a transmission mechanism are not required to be designed respectively; the structure of the line-drawing machine based on the modularized precision linear module and a small character ink-jet printing machine is greatly simplified, so that the integration and reliability are improved.
Description
Technical field
The invention belongs to concrete prefabricated sheet material production equipment technical field, be specifically related to a kind of numerical control spraying line drawing machine.
Background technology
In concrete prefabricated sheet material is produced, tag line need be drawn in die station, for marking the placement location of limit mould, window mould, Men Mo and inserts etc.In prior art, concrete prefabricated sheet material setting-out has various ways, and have the mode of original artificial use tape measure, setting-out efficiency is not high, and workman's individual skill level is uneven, poor accuracy.Patent CN103722618A is separately had to disclose a kind of automatic marker, be made up of firm banking, running gear and chalker three parts, running gear is wherein formed by line slideway and rack-and-pinion being made by manufacturers or users, and complicated structure is heavy, and integrated level is short of to some extent; Line is that be a kind of contact hatched manner, the contact force existed between metal marker and die station makes metal marker attrition, and the stability of line and the accuracy of location are subject to the impact of die station surface smoothness situation larger by being with the metal marker of spring attachment to realize in addition.Patent CN203600389U discloses the numerical control line-plotting device in concrete component production system, running gear adopts the mechanism being made by manufacturers or users identical with patent CN103722618A to form, there is the problem that the heavy and integrated level of complex structure is short of to some extent equally, therefore, simple in the urgent need to a kind of structure, integrated level is high, modularization, positioning precision are high, the concrete prefabricated sheet material production line numerical control of contact-free sprays line drawing machine.
Summary of the invention
Main purpose of the present invention is to provide that a kind of structure is simple, integrated level is high, modularization, positioning precision are high, the concrete prefabricated sheet material production line numerical control of contact-free sprays line drawing machine.
To achieve these goals, the present invention proposes following technical scheme:
A kind of numerical control spraying line drawing machine, described numerical control spraying line drawing machine comprises: fixed underpan, running gear, setting-out system and control system, described running gear is arranged on fixed underpan, and described setting-out Operation system setting is in running gear, and described control system is connected with running gear.
Further, described fixed underpan comprises the rectangular support frame and several H profile steel columns that are made up of H profile steel beam, described rectangular support frame is fixedly mounted on H profile steel column, and described H profile steel column is distributed in the long limit of rectangular support frame two and each long limit is provided with at least two H profile steel columns.
Further, described running gear comprises: X-axis walking module, Y-axis walking module and Z axis lifting module.
Further, described X-axis walking module comprises: X-axis precision linear module, X-axis servomotor, X-axis transmission device, X-axis slide unit and the first limit switch, two long limits of fixed underpan rectangular support frame are respectively provided with X-axis precision linear module described in a group, described X-axis precision linear module is provided with an X-axis slide unit, described X-axis servomotor is fixed on described fixed underpan rectangular support frame minor face, be connected with the X-axis precision linear module of both sides respectively by two groups of X-axis transmission devices, described X-axis precision linear module two ends are respectively provided with the first limit switch described in.
Further, described Y-axis walking module comprises: Y-axis built-in beam, Y-axis precision linear module, Y-axis servomotor, Y-axis slide unit and the second limit switch, described Y-axis built-in beam two ends are separately fixed on the X-axis slide unit of both sides X-axis precision linear module, described Y-axis precision linear module is fixed on Y-axis built-in beam, described Y-axis slide unit is fixed on described Y-axis precision linear module, described Y-axis servomotor to be fixed on described Y-axis built-in beam and to be connected with Y-axis precision linear module, and described Y-axis precision linear module two ends are respectively provided with the second limit switch described in.
Further, described Z axis lifting module comprises: Z axis precision linear module, Z axis stepper motor, Z axis slide unit and the 3rd limit switch, described Z axis precision linear module is fixed on the Y-axis slide unit of Y-axis precision linear module, described Z axis slide unit is arranged on Z axis precision linear module, described Z axis stepper motor to be fixed on described Z axis precision linear module and to be connected with Z axis precision linear module, and described Z axis precision linear module two ends are respectively provided with the 3rd limit switch described in.
Further, described setting-out system comprises: setting-out shower nozzle and ink jet numbering machine main frame, and described setting-out shower nozzle is fixed on the Z axis slide unit of described Z axis precision linear module, and described ink jet numbering machine main frame is fixed on described Y-axis built-in beam.
Further, described setting-out shower nozzle rotates 45° angle around vertical axes and installs, and maintains a certain distance, be preferably 10mm between described setting-out shower nozzle 3 extreme lower position and die station 20.
Further, described control system is connected with X-axis servomotor, Y-axis servomotor and Z axis stepper motor respectively.
The precision linear module of running gear application module of the present invention, precision linear module itself has been integrated with guiding and transmission agency, can direct connecting power device, without the need to individually designing line slideway and transmission mechanism; Setting-out execution architecture directly utilizes the shower nozzle of small characters ink jet numbering machine, without the need to designing complicated setting-out executing agency.Line drawing machine structure based on modular precision linear module and small characters ink jet numbering machine greatly simplifies, and improve integrated level, reliability have also been obtained raising.Precision linear module used is as precise guide rail and transmission mechanism, noise is low, operate steadily, module self is light, and repetitive positioning accuracy is high, can reach ± 0.05mm, module can random length infinitely dock, to meet the different needs, transmission speed reaches as high as 12m/s, runs up and does not affect transmission accuracy.The application of precision linear module improves the stability of walking and the accuracy of location, and adopt spraying method setting-out, setting-out shower nozzle all the time and leave certain distance between die station, keep apart by setting-out shower nozzle and die station, to make setting-out shower nozzle from the impact of die station surface smoothness, setting-out becomes more accurate, setting-out shower nozzle rotates 45° angle around vertical axes and installs, ensure that the uniformity of setting-out line live width anyhow, the live width of institute's setting-out is adjustable, line color can be changed, adapt to die station different colours, utilize limit switch to X-axis precision linear module, six extreme positions of Y-axis precision linear module and Z axis precision linear module carry out spacing, improve the safety and reliability in running.
Accompanying drawing explanation
Fig. 1 is a kind of numerical control spraying of the present invention line drawing machine structural representation;
Fig. 2 is a kind of numerical control spraying of the present invention line drawing machine structure schematic front view;
Fig. 3 is that schematic diagram is looked on a kind of numerical control spraying of the present invention line drawing machine structure left side.
Accompanying drawing mark illustrates:
1-fixed underpan, 2-running gear, 3-setting-out shower nozzle, 4-control system, 5-X axle walking module, 6-Y axle walking module, 7-Z axle lifting module, 8-X axle precision linear module, 9-X axle servomotor, 10-X shaft drive, 11-X axle slide unit, 12-ink jet numbering machine main frame, 13-Y axle built-in beam, 14-Y axle precision linear module, 15-Y axle servomotor, 16-Y axle slide unit, 17-Z axle precision linear module, 18-Z shaft step motor, 19-Z axle slide unit, 20-die station.
Detailed description of the invention
In order to make object of the present invention, technical scheme and advantage clearly understand, below in conjunction with drawings and Examples, the present invention is explained in further detail.Should be appreciated that specific embodiment described herein only for explaining the present invention, being not intended to limit the present invention.
On the contrary, the present invention is contained any by the substituting of making on marrow of the present invention and scope of defining of claim, amendment, equivalent method and scheme.Further, in order to make the public have a better understanding to the present invention, in hereafter details of the present invention being described, detailedly describe some specific detail sections.Do not have the description of these detail sections can understand the present invention completely for a person skilled in the art yet.Below in conjunction with accompanying drawing and detailed description of the invention, the present invention is further described.
As shown in Figure 1, Figure 2, Figure 3 shows, a kind of numerical control spraying line drawing machine, described numerical control spraying line drawing machine comprises: fixed underpan 1, running gear 2, setting-out system and control system 4, described running gear 2 is arranged on fixed underpan 1, described setting-out Operation system setting is in running gear 2, described control system 4 is connected with running gear 2, for the motion of each assembly of control lines walking system 2.Described fixed underpan 1 comprises the rectangular support frame and several H profile steel columns that are made up of H profile steel beam, described rectangular support frame is fixedly mounted on H profile steel column, and described H profile steel column is distributed in the long limit of rectangular support frame two and each long limit is provided with at least two H profile steel columns.Described setting-out system comprises: setting-out shower nozzle 3 and ink jet numbering machine main frame 12, described running gear 2 comprises: X-axis walking module 5, Y-axis walking module 6 and Z axis lifting module 7, described X-axis walking module 5 comprises: X-axis precision linear module 8, X-axis servomotor 9, X-axis transmission device 10, X-axis slide unit 11 and the first limit switch, two long limits of fixed underpan 1 rectangular support frame are respectively provided with X-axis precision linear module 8 described in a group, each X-axis precision linear module 8 arranged respectively is provided with an X-axis slide unit 11 on described two long limits, described X-axis servomotor 9 is fixed on described fixed underpan 1 rectangular support frame minor face, be connected with the X-axis precision linear module 8 of both sides respectively by two groups of X-axis transmission devices 10, for driving described X-axis slide unit 11, described X-axis precision linear module 8 two ends are respectively provided with the first limit switch described in, described Y-axis walking module 6 comprises: Y-axis built-in beam 13, Y-axis precision linear module 14, Y-axis servomotor 15, Y-axis slide unit 16 and the second limit switch, described Y-axis built-in beam 13 two ends are separately fixed on the X-axis slide unit 11 of both sides X-axis precision linear module 8, can slide on X-axis precision linear module 8 along with X-axis slide unit 11, described Y-axis precision linear module 14 is fixed on Y-axis built-in beam 13, described Y-axis slide unit 16 is fixed on described Y-axis precision linear module 14, described Y-axis servomotor 15 to be fixed on described Y-axis built-in beam 13 and to be connected with Y-axis precision linear module 14, for driving described Y-axis slide unit 16, described Y-axis precision linear module 14 two ends are respectively provided with the second limit switch described in, described Z axis lifting module 7 comprises: Z axis precision linear module 17, Z axis stepper motor 18, Z axis slide unit 19 and the 3rd limit switch, described Z axis precision linear module 17 is fixed on the Y-axis slide unit 16 of Y-axis precision linear module 14, can slide on Y-axis precision linear module 14 along with Y-axis slide unit 16, described Z axis slide unit 19 is arranged on Z axis precision linear module 17, described Z axis stepper motor 18 to be fixed on described Z axis precision linear module 17 and to be connected with Z axis precision linear module 17, for driving Z axis slide unit 19, described Z axis precision linear module 17 two ends are respectively provided with the 3rd limit switch described in, the setting-out shower nozzle 3 of described setting-out system is fixed on the Z axis slide unit 19 of described Z axis precision linear module 17, along with Z axis slide unit 19 is elevated along Z axis precision linear module 17, described ink jet numbering machine main frame 12 is fixed on described Y-axis built-in beam 13, described ink jet numbering machine main frame 12 is for controlling described setting-out shower nozzle 3, described setting-out shower nozzle 3 is small characters code spraying machine shower nozzles, maintain a certain distance between described setting-out shower nozzle 3 extreme lower position and die station 20, be preferably 10mm, the setting-out mode of described setting-out shower nozzle 3 is contactless spraying setting-out mode, described setting-out shower nozzle 3 rotates 45° angle around vertical axes and installs, guarantee the consistent of setting-out line live width anyhow, and the live width of institute's setting-out is adjustable, line color can be changed, described control system 4 is connected with X-axis servomotor 9, Y-axis servomotor 15 and Z axis stepper motor 18 respectively, each two ends of described X-axis precision linear module 8, Y-axis precision linear module 14 and Z axis precision linear module 17 are all provided with limit switch, avoid slide unit to move and exceed specified scope.
The present invention is in the specific implementation: before die station 20 arrives setting-out station, setting-out shower nozzle 3 is in maximum height, after die station 20 arrives setting-out station, be in the setting-out shower nozzle 3 of maximum height position first under control system 4 and X-axis servomotor 9 coordinate, the position of adjustment Y-axis walking module 6 on X-axis precision linear module 8, and then under control system 4 and Y-axis servomotor 15 coordinate, the adjustment Z axis lifting position of module 7 on Y-axis precision linear module 14, such setting-out shower nozzle 3 is just accurately positioned in setting-out original position.Now setting-out shower nozzle 3 start under the control of control system 4 reduce highly arrive from the surperficial distance to a declared goal of die station 20, then setting-out shower nozzle 3 goes out the position line of inserts under the control of control system 4 at die station 20 surface spraying according to Given Graph graphic data, after setting-out completes, setting-out shower nozzle 3 hoisting depth under the control of control system 4 resets to maximum height, die station 20 shifts out setting-out station, precision linear module ensure that the accuracy of the stationarity that setting-out shower nozzle 3 is walked and location, and the spraying setting-out mode of contact-free ensure that the accuracy of setting-out.
The precision linear module of running gear application module of the present invention, precision linear module itself has been integrated with guiding and transmission agency, can direct connecting power device, without the need to individually designing line slideway and transmission mechanism; Setting-out execution architecture directly utilizes the shower nozzle of small characters ink jet numbering machine, without the need to designing complicated setting-out executing agency.Line drawing machine structure based on modular precision linear module and small characters ink jet numbering machine greatly simplifies, and improve integrated level, reliability have also been obtained raising.Precision linear module used is as precise guide rail and transmission mechanism, noise is low, operate steadily, module self is light, and repetitive positioning accuracy is high, can reach ± 0.05mm, module can random length infinitely dock, to meet the different needs, transmission speed reaches as high as 12m/s, runs up and does not affect transmission accuracy.The application of precision linear module improves the stability of walking and the accuracy of location, and adopt spraying method setting-out, setting-out shower nozzle all the time and leave certain distance between die station, keep apart by setting-out shower nozzle and die station, to make setting-out shower nozzle from the impact of die station surface smoothness, setting-out becomes more accurate, setting-out shower nozzle rotates 45° angle around vertical axes and installs, ensure that the uniformity of setting-out line live width anyhow, the live width of institute's setting-out is adjustable, line color can be changed, adapt to die station different colours, utilize limit switch to X-axis precision linear module, six extreme positions of Y-axis precision linear module and Z axis precision linear module carry out spacing, improve the safety and reliability in running.
Claims (9)
1. a numerical control spraying line drawing machine, it is characterized in that, described numerical control spraying line drawing machine comprises: fixed underpan, running gear, setting-out system and control system, described running gear is arranged on fixed underpan, described setting-out Operation system setting is in running gear, and described control system is connected with running gear.
2. numerical control spraying line drawing machine according to claim 1, it is characterized in that, described fixed underpan comprises the rectangular support frame and several H profile steel columns that are made up of H profile steel beam, described rectangular support frame is fixedly mounted on H profile steel column, and described H profile steel column is distributed in the long limit of rectangular support frame two and each long limit is provided with at least two H profile steel columns.
3. numerical control spraying line drawing machine according to claim 1, it is characterized in that, described running gear comprises: X-axis walking module, Y-axis walking module and Z axis lifting module.
4. numerical control spraying line drawing machine according to claim 3, it is characterized in that, described X-axis walking module comprises: X-axis precision linear module, X-axis servomotor, X-axis transmission device, X-axis slide unit and the first limit switch, two long limits of fixed underpan rectangular support frame are respectively provided with X-axis precision linear module described in a group, described X-axis precision linear module is provided with an X-axis slide unit, described X-axis servomotor is fixed on described fixed underpan rectangular support frame minor face, be connected with the X-axis precision linear module of both sides respectively by two groups of X-axis transmission devices, described X-axis precision linear module two ends are respectively provided with the first limit switch described in.
5. numerical control spraying line drawing machine according to claim 4, it is characterized in that, described Y-axis walking module comprises: Y-axis built-in beam, Y-axis precision linear module, Y-axis servomotor, Y-axis slide unit and the second limit switch, described Y-axis built-in beam two ends are separately fixed on the X-axis slide unit of both sides X-axis precision linear module, described Y-axis precision linear module is fixed on Y-axis built-in beam, described Y-axis slide unit is fixed on described Y-axis precision linear module, described Y-axis servomotor to be fixed on described Y-axis built-in beam and to be connected with Y-axis precision linear module, described Y-axis precision linear module two ends are respectively provided with the second limit switch described in.
6. numerical control spraying line drawing machine according to claim 5, it is characterized in that, described Z axis lifting module comprises: Z axis precision linear module, Z axis stepper motor, Z axis slide unit and the 3rd limit switch, described Z axis precision linear module is fixed on the Y-axis slide unit of Y-axis precision linear module, described Z axis slide unit is arranged on Z axis precision linear module, described Z axis stepper motor to be fixed on described Z axis precision linear module and to be connected with Z axis precision linear module, and described axle precision linear module two ends are respectively provided with the 3rd limit switch described in.
7. numerical control spraying line drawing machine according to claim 6, it is characterized in that, described setting-out system comprises: setting-out shower nozzle and ink jet numbering machine main frame, and described setting-out shower nozzle is fixed on the Z axis slide unit of described Z axis precision linear module, and described ink jet numbering machine main frame is fixed on described Y-axis built-in beam.
8. numerical control spraying line drawing machine according to claim 7, is characterized in that, described setting-out shower nozzle rotates 45° angle around vertical axes and installs, and maintains a certain distance, be preferably 10mm between described setting-out shower nozzle extreme lower position and die station.
9. the numerical control spraying line drawing machine according to claim 4-6, it is characterized in that, described control system is connected with X-axis servomotor, Y-axis servomotor and Z axis stepper motor respectively.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201510082402.5A CN104690821A (en) | 2015-02-15 | 2015-02-15 | Numerically-controlled spraying line-drawing machine |
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| CN201510082402.5A CN104690821A (en) | 2015-02-15 | 2015-02-15 | Numerically-controlled spraying line-drawing machine |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105522555A (en) * | 2015-12-16 | 2016-04-27 | 上海振华重工(集团)股份有限公司 | Three-dimensional marking process for group holes of steel truss bar |
| CN106121201A (en) * | 2016-08-22 | 2016-11-16 | 泉州市联控自动化科技有限公司 | A kind of spray wall coating machine |
| CN106121199A (en) * | 2016-08-22 | 2016-11-16 | 泉州市联控自动化科技有限公司 | A kind of roof coatings flush coater |
| CN106121203A (en) * | 2016-08-22 | 2016-11-16 | 泉州市联控自动化科技有限公司 | A kind of ceiling coating machine |
| CN113400275A (en) * | 2021-06-16 | 2021-09-17 | 丽水市金贝聚医疗器械有限公司 | Line drawing machine |
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Application publication date: 20150610 |