CN104690366A - Material cutting and chamfering integrated machine - Google Patents
Material cutting and chamfering integrated machine Download PDFInfo
- Publication number
- CN104690366A CN104690366A CN201510024216.6A CN201510024216A CN104690366A CN 104690366 A CN104690366 A CN 104690366A CN 201510024216 A CN201510024216 A CN 201510024216A CN 104690366 A CN104690366 A CN 104690366A
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- material cutting
- chamfering
- disk
- motor mount
- tube
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Abstract
The invention belongs to the field of machinery, and particularly relates to a material cutting and chamfering integrated machine. The machine comprises a rack, wherein a loading mechanism, a conveying mechanism, a clamping device, a material cutting mechanism, a double-chamfering mechanism and an unloading mechanism are mounted on the rack. The machine overcomes defects that the working efficiency is not high, the cost is wasted and the product accuracy cannot be guaranteed due to the fact that a material cutting procedure and a chamfering procedure are separated on the market at present. The machine is simple in structure and convenient to manufacture and mount and has the characteristics of high accuracy, high efficiency, low cost and long service life.
Description
Technical field
The present invention relates to mechanical field, particularly relate to a kind of material cutting, chamfering all-in-one.
Background technology
Current pipe cutting material and chamfering on the market need to separate carries out work, and such working method exists following defect:
1., because operation separately needs to spend the more time to go two procedures, operating efficiency is not high;
2. two procedures needs to spend more manpower and materials to go, cost of idleness;
3., because current chamfering process on the market needs manually to have gone, can not guarantee that the chamfering of each product is consistent, not guarantee Product Precision;
And material cutting, chamfering all-in-one, play that material cutting is integrated with chamfering to work.
Summary of the invention
The object of the present invention is to provide a kind of material cutting, chamfering all-in-one, its structure is simple, making and installation is convenient, there is the feature of high accuracy, high efficiency, low cost and long service life.
In order to achieve the above object, technical scheme of the present invention is:
A kind of material cutting, chamfering all-in-one, comprise frame, described frame be provided with feed mechanism, connecting gear, clamping device, material cutting mechanism, two chamfer mechanism and shedding mechanism;
Described feed mechanism comprises rack-mounted loading guide and cylinder, and described loading guide is provided with flitch, described upper flitch and cylinders, and the bottom of described upper flitch is provided with cylinder buffering device, upper flitch is provided with material loading elastic clip;
Described connecting gear comprises rack-mounted disk holder, and described disk holder is provided with disk power transmission shaft; One end of described disk power transmission shaft is provided with ratchet, and the other end is provided with disk, and described disk is provided with stiffener, offers at least 4 clamp grooves between described disk and stiffener, and described clamp groove is about the central point Rotational Symmetry of disk;
Described material cutting mechanism comprises rack-mounted material cutting guide rail, described material cutting guide rail is provided with knife rest, described knife rest is provided with knife bar and spline shaft; One end of described knife bar is provided with the first arc gear wheel, and the other end is provided with cutter; One end of described spline shaft is provided with the second arc gear wheel, and the other end is connected with material cutting motor; Described first arc gear wheel is meshed with the second arc gear wheel; The bottom of described knife rest is connected with screw mandrel, and described screw mandrel is connected with material cutting servomotor;
Described pair of chamfer mechanism comprises rack-mounted chamfering guide rail, described chamfering guide rail is provided with left motor mount and right motor mount, described left motor mount is provided with left motor and left knife rest, described left knife rest is provided with left rose reamer, and described left motor is connected with left rose reamer; The bottom of described left motor mount is connected with left servomotor; Described left motor mount and right motor mount are about the perpendicular bisector axial symmetry of chamfering guide rail; Described right motor mount is provided with right motor and right knife rest, described right knife rest is provided with right rose reamer, described right motor is connected with right rose reamer; The bottom of described right motor mount is connected with right servomotor;
Described shedding mechanism comprises rack-mounted discharging base, and described discharging base is provided with 2-7 discharge arms, and described discharging base is also provided with discharging rotating shaft, and the top of described discharging rotating shaft is provided with fixed cover.
Described clamping device comprises clamping plate, described clamping plate is provided with fixing train wheel bridge and movable lower plate, is provided with fastening spring between described movable lower plate and clamping plate, offers clamp hole between described fixing train wheel bridge and movable lower plate.
Offer 16 clamp grooves between described disk and stiffener, described clamp groove is about the central point Rotational Symmetry of disk, and Rotational Symmetry angle is 90 °.
Described spline shaft is connected by synchronous belt with material cutting motor.
The bottom of described left motor mount is connected by left screw rod with left servomotor; The bottom of described right motor mount is connected by right screw rod with right servomotor.
Described discharging base is provided with 4 discharge arms, described discharge arm and discharging base is integrally manufactured forms.
A method of operating for material cutting, chamfering all-in-one, comprises the steps: 1) materials in the tube to be processed are placed the upper flitch on loading guide, cylinder promotes upper flitch; 2) cylinder promotes upper flitch and makes the front end of materials in the tube to be processed through the clamp groove on disk to clamping device, is fixedly clamped; 3) the material cutting motor of material cutting mechanism and material cutting servomotor control the rotation of cutter and feeding is cut materials in the tube respectively; Now, two chamfer mechanism carries out two chamfering process to the materials in the tube after cutting, if do not have materials in the tube in the clamp groove on disk, just carries out sky feed; Meanwhile, shedding mechanism carries out blanking work to the materials in the tube on clamp groove, if do not have materials in the tube just to carry out sky in clamp groove walk operation; Material cutting mechanism, two chamfer mechanism, shedding mechanism tripartite work simultaneously; 4) after material cutting mechanism cuts materials in the tube, disc rotary certain angle, then circulates 1), 2), 3) step.
The invention has the beneficial effects as follows: its structure of the present invention is simple, making and installation convenient, has the feature of high accuracy, high efficiency, low cost and long service life.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention;
Fig. 2 is the schematic diagram of feed mechanism;
Fig. 3 is the schematic diagram of connecting gear;
Fig. 4 is the schematic diagram of disk;
Fig. 5 is the schematic diagram of clamping device;
Fig. 6 is the schematic diagram of material cutting mechanism;
Fig. 7 is the schematic diagram of two chamfer mechanism;
Fig. 8 is the schematic diagram of shedding mechanism.
Detailed description of the invention
Embodiment 1
A kind of material cutting as shown in Fig. 1-8, chamfering all-in-one, comprise frame 1, described frame 1 is provided with feed mechanism 2, connecting gear 3, clamping device 4, material cutting mechanism 5, two chamfer mechanism 6 and shedding mechanism 40;
Described feed mechanism 2 comprises and is arranged on loading guide 7 in frame 1 and cylinder 8, described loading guide 7 is provided with flitch 9, described upper flitch 9 is connected with cylinder 8, and the bottom of described upper flitch 9 is provided with cylinder buffering device 10, and upper flitch 9 is provided with material loading elastic clip 11;
Described connecting gear 3 comprises the disk holder 12 be arranged in frame 1, and described disk holder 12 is provided with disk power transmission shaft 13; One end of described disk power transmission shaft 13 is provided with ratchet 14, the other end is provided with disk 15, described disk 15 is provided with stiffener 16, offers at least 4 clamp grooves 17 between described disk 15 and stiffener 16, described clamp groove 17 is about the central point Rotational Symmetry of disk 15;
Described material cutting mechanism 5 comprises the material cutting guide rail 18 be arranged in frame 1, and described material cutting guide rail 18 is provided with knife rest 19, described knife rest 19 is provided with knife bar 20 and spline shaft 21; One end of described knife bar 20 is provided with the first arc gear wheel 22, and the other end is provided with cutter 23; One end of described spline shaft 21 is provided with the second arc gear wheel 24, and the other end is connected with material cutting motor 25; Described first arc gear wheel 22 is meshed with the second arc gear wheel 24; The bottom of described knife rest 19 is connected with screw mandrel 26, and described screw mandrel 26 is connected with material cutting servomotor 27;
Described pair of chamfer mechanism 6 comprises the chamfering guide rail 28 be arranged in frame 1, described chamfering guide rail 28 is provided with left motor mount 29 and right motor mount 30, described left motor mount 29 is provided with left motor 31 and left knife rest 32, described left knife rest 32 is provided with left rose reamer 33, and described left motor 31 is connected with left rose reamer 33; The bottom of described left motor mount 29 is connected with left servomotor 34; Described left motor mount 29 and right motor mount 30 are about the perpendicular bisector axial symmetry of chamfering guide rail 28; Described right motor mount 30 is provided with right motor 35 and right knife rest 36, described right knife rest 36 is provided with right rose reamer 37, described right motor 35 is connected with right rose reamer 37; The bottom of described right motor mount 30 is connected with right servomotor 38;
Described shedding mechanism 40 comprises the discharging base 41 be arranged in frame 1, and described discharging base 41 is provided with 2-7 discharge arms 42, and described discharging base 41 is also provided with discharging rotating shaft 43, and the top of described discharging rotating shaft 43 is provided with fixed cover 44.
Described clamping device 4 comprises clamping plate 45, described clamping plate 45 are provided with fixing train wheel bridge 46 and movable lower plate 47, between described movable lower plate 47 and clamping plate 45, fastening spring 48 is installed, between described fixing train wheel bridge 46 and movable lower plate 47, offers clamp hole 49.
Offer 16 clamp grooves 17 between described disk 15 and stiffener 16, described clamp groove 17 is about the central point Rotational Symmetry of disk 15, and Rotational Symmetry angle is 90 °.
Described spline shaft 21 is connected by synchronous belt 50 with material cutting motor 25.
The bottom of described left motor mount 29 is connected by left screw rod 52 with left servomotor 34; The bottom of described right motor mount 30 is connected by right screw rod (52) with right servomotor 38.
Described discharging base 41 is provided with 4 discharge arms 42, described discharge arm 42 forms with discharging base 41 is integrally manufactured.
A method of operating for material cutting, chamfering all-in-one, comprises the steps: 1) materials in the tube to be processed are placed the upper flitch 9 on loading guide 7, cylinder 8 promotes upper flitch 9; 2) the upper flitch 9 of cylinder 8 promotion makes the front end of materials in the tube to be processed through clamp groove 14 to the clamping device 4 on disk 15, is fixedly clamped; 3) material cutting motor 25 and the material cutting servomotor 27 of material cutting mechanism 5 control the rotation of cutter and feeding is cut materials in the tube respectively; Now, two chamfer mechanism 6 carries out two chamfering process to the materials in the tube after cutting, if do not have materials in the tube in the clamp groove 14 on disk 15, just carries out sky feed; Meanwhile, the materials in the tube on shedding mechanism 40 pairs of clamp grooves 14 carry out blanking work, if do not have materials in the tube just to carry out sky in clamp groove 14 walk operation; Material cutting mechanism 5, two chamfer mechanism 6, shedding mechanism 40 tripartite work simultaneously; 4) after material cutting mechanism 5 pairs of materials in the tube are cut, disk 15 half-twist, then circulates 1), 2), 3) step.
A kind of material cutting of the present embodiment, chamfering all-in-one, its structure is simple, making and installation convenient, has the feature of high accuracy, high efficiency, low cost and long service life.
Embodiment 2
A kind of material cutting as shown in Fig. 1-8, chamfering all-in-one, comprise frame 1, described frame 1 is provided with feed mechanism 2, connecting gear 3, clamping device 4, material cutting mechanism 5, two chamfer mechanism 6 and shedding mechanism 40;
Described feed mechanism 2 comprises and is arranged on loading guide 7 in frame 1 and cylinder 8, described loading guide 7 is provided with flitch 9, described upper flitch 9 is connected with cylinder 8, and the bottom of described upper flitch 9 is provided with cylinder buffering device 10, and upper flitch 9 is provided with material loading elastic clip 11;
Described connecting gear 3 comprises the disk holder 12 be arranged in frame 1, and described disk holder 12 is provided with disk power transmission shaft 13; One end of described disk power transmission shaft 13 is provided with ratchet 14, the other end is provided with disk 15, described disk 15 is provided with stiffener 16, offers at least 4 clamp grooves 17 between described disk 15 and stiffener 16, described clamp groove 17 is about the central point Rotational Symmetry of disk 15;
Described material cutting mechanism 5 comprises the material cutting guide rail 18 be arranged in frame 1, and described material cutting guide rail 18 is provided with knife rest 19, described knife rest 19 is provided with knife bar 20 and spline shaft 21; One end of described knife bar 20 is provided with the first arc gear wheel 22, and the other end is provided with cutter 23; One end of described spline shaft 21 is provided with the second arc gear wheel 24, and the other end is connected with material cutting motor 25; Described first arc gear wheel 22 is meshed with the second arc gear wheel 24; The bottom of described knife rest 19 is connected with screw mandrel 26, and described screw mandrel 26 is connected with material cutting servomotor 27;
Described pair of chamfer mechanism 6 comprises the chamfering guide rail 28 be arranged in frame 1, described chamfering guide rail 28 is provided with left motor mount 29 and right motor mount 30, described left motor mount 29 is provided with left motor 31 and left knife rest 32, described left knife rest 32 is provided with left rose reamer 33, and described left motor 31 is connected with left rose reamer 33; The bottom of described left motor mount 29 is connected with left servomotor 34; Described left motor mount 29 and right motor mount 30 are about the perpendicular bisector axial symmetry of chamfering guide rail 28; Described right motor mount 30 is provided with right motor 35 and right knife rest 36, described right knife rest 36 is provided with right rose reamer 37, described right motor 35 is connected with right rose reamer 37; The bottom of described right motor mount 30 is connected with right servomotor 38;
Described shedding mechanism 40 comprises the discharging base 41 be arranged in frame 1, and described discharging base 41 is provided with 2-7 discharge arms 42, and described discharging base 41 is also provided with discharging rotating shaft 43, and the top of described discharging rotating shaft 43 is provided with fixed cover 44.
Described clamping device 4 comprises clamping plate 45, described clamping plate 45 are provided with fixing train wheel bridge 46 and movable lower plate 47, between described movable lower plate 47 and clamping plate 45, fastening spring 48 is installed, between described fixing train wheel bridge 46 and movable lower plate 47, offers clamp hole 49.
Offer 16 clamp grooves 17 between described disk 15 and stiffener 16, described clamp groove 17 is about the central point Rotational Symmetry of disk 15, and Rotational Symmetry angle is 90 °.
Described spline shaft 21 is connected by synchronous belt 50 with material cutting motor 25.
The bottom of described left motor mount 29 is connected by left screw rod 51 with left servomotor 34; The bottom of described right motor mount 30 is connected by right screw rod 52 with right servomotor 38.
Described discharging base 41 is provided with 4 discharge arms 42, described discharge arm 42 forms with discharging base 41 is integrally manufactured.
Above-mentioned frame 1 is also provided with for the conveyer belt 53 of chip removal and the air blast 54 for dispelling the heat.
A method of operating for material cutting, chamfering all-in-one, comprises the steps: 1) materials in the tube to be processed are placed the upper flitch 9 on loading guide 7, cylinder 8 promotes upper flitch 9; 2) the upper flitch 9 of cylinder 8 promotion makes the front end of materials in the tube to be processed through clamp groove 14 to the clamping device 4 on disk 15, is fixedly clamped; 3) material cutting motor 25 and the material cutting servomotor 27 of material cutting mechanism 5 control the rotation of cutter and feeding is cut materials in the tube respectively; Now, two chamfer mechanism 6 carries out two chamfering process to the materials in the tube after cutting, if do not have materials in the tube in the clamp groove 14 on disk 15, just carries out sky feed; Meanwhile, the materials in the tube on shedding mechanism 40 pairs of clamp grooves 14 carry out blanking work, if do not have materials in the tube just to carry out sky in clamp groove 14 walk operation, material cutting mechanism 5, two chamfer mechanism 6, shedding mechanism 40 tripartite work simultaneously; 4) after material cutting mechanism 5 pairs of materials in the tube are cut, disk 15 half-twist, then circulates 1), 2), 3) step.
A kind of material cutting of the present embodiment, chamfering all-in-one, its structure is simple, making and installation convenient, has the feature of high accuracy, high efficiency, low cost and long service life.
Claims (7)
1. a material cutting, chamfering all-in-one, it is characterized in that: comprise frame (1), described frame (1) is provided with feed mechanism (2), connecting gear (3), clamping device (4), material cutting mechanism (5), two chamfer mechanism (6) and shedding mechanism (40);
Described feed mechanism (2) comprises and is arranged on loading guide (7) in frame (1) and cylinder (8), described loading guide (7) is provided with flitch (9), described upper flitch (9) is connected with cylinder (8), the bottom of described upper flitch (9) is provided with cylinder buffering device (10), upper flitch (9) is provided with material loading elastic clip (11);
Described connecting gear (3) comprises the disk holder (12) be arranged in frame (1), and described disk holder (12) is provided with disk power transmission shaft (13); One end of described disk power transmission shaft (13) is provided with ratchet (14), the other end is provided with disk (15), described disk (15) is provided with stiffener (16), offer at least 4 clamp grooves (17) between described disk (15) and stiffener (16), described clamp groove (17) is about the central point Rotational Symmetry of disk (15);
Described material cutting mechanism (5) comprises the material cutting guide rail (18) be arranged in frame (1), and described material cutting guide rail (18) is provided with knife rest (19), described knife rest (19) is provided with knife bar (20) and spline shaft (21); One end of described knife bar (20) is provided with the first arc gear wheel (22), and the other end is provided with cutter (23); One end of described spline shaft (21) is provided with the second arc gear wheel (24), and the other end is connected with material cutting motor (25); Described first arc gear wheel (22) is meshed with the second arc gear wheel (24); The bottom of described knife rest (19) is connected with screw mandrel (26), and described screw mandrel (26) is connected with material cutting servomotor (27);
Described pair of chamfer mechanism (6) comprises the chamfering guide rail (28) be arranged in frame (1), described chamfering guide rail (28) is provided with left motor mount (29) and right motor mount (30), described left motor mount (29) is provided with left motor (31) and left knife rest (32), described left knife rest (32) is provided with left rose reamer (33), and described left motor (31) is connected with left rose reamer (33); The bottom of described left motor mount (29) is connected with left servomotor (34); Described left motor mount (29) and right motor mount (30) are about the perpendicular bisector axial symmetry of chamfering guide rail (28); Described right motor mount (30) is provided with right motor (35) and right knife rest (36), described right knife rest (36) is provided with right rose reamer (37), described right motor (35) is connected with right rose reamer (37); The bottom of described right motor mount (30) is connected with right servomotor (38);
Described shedding mechanism (40) comprises the discharging base (41) be arranged in frame (1), described discharging base (41) is provided with 2-7 discharge arms (42), described discharging base (41) is also provided with discharging rotating shaft (43), and the top of described discharging rotating shaft (43) is provided with fixed cover (44).
2. a kind of material cutting according to claim 1, chamfering all-in-one, it is characterized in that: described clamping device (4) comprises clamping plate (45), described clamping plate (45) are provided with fixing train wheel bridge (46) and movable lower plate (47), between described movable lower plate (47) and clamping plate (45), fastening spring (48) is installed, between described fixing train wheel bridge (46) and movable lower plate (47), offers clamp hole (49).
3. a kind of material cutting according to claim 1, chamfering all-in-one, it is characterized in that: between described disk (15) and stiffener (16), offer 16 clamp grooves (17), described clamp groove (17) is about the central point Rotational Symmetry of disk (15), and Rotational Symmetry angle is 90 °.
4. a kind of material cutting according to claim 1, chamfering all-in-one, is characterized in that: described spline shaft (21) is connected by synchronous belt (50) with material cutting motor (25).
5. a kind of material cutting according to claim 1, chamfering all-in-one, is characterized in that: the bottom of described left motor mount (29) is connected by left screw rod (51) with left servomotor (34); The bottom of described right motor mount (30) is connected by right screw rod (52) with right servomotor (38).
6. a kind of material cutting according to claim 1, chamfering all-in-one, is characterized in that: described discharging base (41) is provided with 4 discharge arms (42), and described discharge arm (42) forms with discharging base (41) is integrally manufactured.
7. a method of operating for material cutting, chamfering all-in-one, is characterized in that, comprise the steps: 1) materials in the tube to be processed are placed the upper flitch (9) on loading guide (7), flitch (9) in cylinder (8) promotion; 2) in cylinder (8) promotion, flitch (9) makes the front end of materials in the tube to be processed through the clamp groove (14) on disk (15) to clamping device (4), is fixedly clamped; 3) material cutting motor (25) and the material cutting servomotor (27) of material cutting mechanism (5) control the rotation of cutter and feeding is cut materials in the tube respectively; Now, two chamfer mechanism (6) carries out two chamfering process to the materials in the tube after cutting, if do not have materials in the tube in the clamp groove (14) on disk (15), just carries out sky feed; Meanwhile, shedding mechanism (40) carries out blanking work to the materials in the tube on clamp groove (14), if do not have materials in the tube just to carry out sky in clamp groove (14) walk operation; Material cutting mechanism (5), two chamfer mechanism (6), shedding mechanism (40) tripartite work simultaneously; 4) after material cutting mechanism (5) cuts materials in the tube, disk (15) rotates to an angle, and then circulates 1), 2), 3) step.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510024216.6A CN104690366B (en) | 2015-01-19 | 2015-01-19 | Material cutting and chamfering integrated machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510024216.6A CN104690366B (en) | 2015-01-19 | 2015-01-19 | Material cutting and chamfering integrated machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104690366A true CN104690366A (en) | 2015-06-10 |
| CN104690366B CN104690366B (en) | 2017-05-17 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510024216.6A Expired - Fee Related CN104690366B (en) | 2015-01-19 | 2015-01-19 | Material cutting and chamfering integrated machine |
Country Status (1)
| Country | Link |
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| CN (1) | CN104690366B (en) |
Cited By (4)
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| CN105921819A (en) * | 2016-06-12 | 2016-09-07 | 中车青岛四方机车车辆股份有限公司 | Pipeline automatic discharge processing equipment and application method thereof |
| CN106041214A (en) * | 2016-05-31 | 2016-10-26 | 珠海格力电器股份有限公司 | Processing device for electrode tip and processing method for electrode tip |
| CN107443081A (en) * | 2017-08-13 | 2017-12-08 | 宁波三灵电子有限公司 | Light-wall pipe fully automatic feeding, material cutting, flat head chamfering all-in-one |
| CN109623393A (en) * | 2018-12-13 | 2019-04-16 | 无锡圣唐液压成型精密钢管有限公司 | Steel pipe automatically processing device |
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| CN2673592Y (en) * | 2004-02-23 | 2005-01-26 | 傅新明 | Pipe material cutting fillet machine |
| KR20060026142A (en) * | 2004-09-20 | 2006-03-23 | (주)파워텍코리아 | The cutting machine for stopper f.l |
| JP2013022694A (en) * | 2011-07-22 | 2013-02-04 | Sankyo Shigyo Kk | Pipe cutter |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106041214A (en) * | 2016-05-31 | 2016-10-26 | 珠海格力电器股份有限公司 | Processing device for electrode tip and processing method for electrode tip |
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| CN107443081A (en) * | 2017-08-13 | 2017-12-08 | 宁波三灵电子有限公司 | Light-wall pipe fully automatic feeding, material cutting, flat head chamfering all-in-one |
| CN109623393A (en) * | 2018-12-13 | 2019-04-16 | 无锡圣唐液压成型精密钢管有限公司 | Steel pipe automatically processing device |
| CN109623393B (en) * | 2018-12-13 | 2020-06-05 | 无锡圣唐液压成型精密钢管有限公司 | Automatic processing equipment for steel pipes |
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| CN104690366B (en) | 2017-05-17 |
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