CN104690366B - Material cutting and chamfering integrated machine - Google Patents
Material cutting and chamfering integrated machine Download PDFInfo
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- CN104690366B CN104690366B CN201510024216.6A CN201510024216A CN104690366B CN 104690366 B CN104690366 B CN 104690366B CN 201510024216 A CN201510024216 A CN 201510024216A CN 104690366 B CN104690366 B CN 104690366B
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- Prior art keywords
- material cutting
- chamfering
- disk
- motor mount
- knife rest
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Abstract
The invention belongs to the field of machinery, and particularly relates to a material cutting and chamfering integrated machine. The machine comprises a rack, wherein a loading mechanism, a conveying mechanism, a clamping device, a material cutting mechanism, a double-chamfering mechanism and an unloading mechanism are mounted on the rack. The machine overcomes defects that the working efficiency is not high, the cost is wasted and the product accuracy cannot be guaranteed due to the fact that a material cutting procedure and a chamfering procedure are separated on the market at present. The machine is simple in structure and convenient to manufacture and mount and has the characteristics of high accuracy, high efficiency, low cost and long service life.
Description
Technical field
The present invention relates to mechanical field, more particularly to a kind of material cutting, chamfering all-in-one.
Background technology
At present on the market pipe cutting material needs separately to be operated with chamfering, and such working method has following defect：
1. two procedures are completed because operation separately needs to take more time, work efficiency is not high；
2. two procedures need to spend more manpower and materials to go to complete, cost of idleness；
3. because chamfering process at present on the market needs manually to go to complete, it is impossible to guarantee the chamfering one of each product
Cause, it is ensured that not Product Precision；
And material cutting, chamfering all-in-one, play material cutting work integrated with chamfering.
The content of the invention
It is an object of the invention to provide a kind of material cutting, chamfering all-in-one, its simple structure, manufacture easy for installation, have
In high precision, the characteristics of high efficiency, low cost and long service life.
In order to achieve the above object, the technical scheme is that：
A kind of material cutting, chamfering all-in-one, including frame, are provided with feed mechanism, connecting gear, clamp dress in the frame
Put, material cutting mechanism, double chamfer mechanisms and shedding mechanism；
The feed mechanism includes rack-mounted loading guide and cylinder, and on the loading guide feeding is provided with
Plate, the upper flitch and cylinders, the bottom of the upper flitch is provided with cylinder buffering device, and on upper flitch feeding is provided with
Elastic clip；
The connecting gear includes rack-mounted disk fixed seat, and disk biography is provided with the disk fixed seat
Moving axis；One end of the disk power transmission shaft is provided with ratchet, and the other end is provided with disk, on the disk reinforcing plate is provided with,
At least 4 clamp grooves are offered between the disk and reinforcing plate, described clamp groove is rotationally symmetrical with regard to the central point of disk；
The material cutting mechanism includes rack-mounted material cutting guide rail, and on the material cutting guide rail knife rest is provided with, described
Knife bar and spline shaft are installed on knife rest；One end of the knife bar is provided with the first arc gear wheel, and the other end is provided with knife
Tool；One end of the spline shaft is provided with the second arc gear wheel, and the other end is connected with material cutting motor；First arc-shaped gear
Wheel is meshed with the second arc gear wheel；The bottom of the knife rest is connected with screw mandrel, and the screw mandrel is connected with material cutting servomotor；
Described pair of chamfer mechanism includes rack-mounted chamfering guide rail, and left motor peace is provided with the chamfering guide rail
Dress seat and right motor mount, are provided with left motor and left knife rest on the left motor mount, be provided with the left knife rest
Left rose reamer, the left motor is connected with left rose reamer；The bottom of the left motor mount is connected with left servomotor；It is described
The perpendicular bisector axial symmetry of left motor mount and right motor mount with regard to chamfering guide rail；It is provided with the right motor mount
Right motor and right knife rest, are provided with right rose reamer on the right knife rest, the right motor is connected with right rose reamer；The right motor
The bottom of mounting seat is connected with right servomotor；
The shedding mechanism includes rack-mounted discharging base, and on the discharging base 2-7 dischargings are provided with
Bar, is also equipped with discharging rotating shaft on the discharging base, at the top of the discharging rotating shaft fixed cover is provided with.
The clamping device includes clamping plate, and fixed train wheel bridge and movable lower plate, the activity are provided with the clamping plate
Fastening spring is installed between lower plate and clamping plate, between the fixed train wheel bridge and movable lower plate clamp hole is offered.
16 clamp grooves are offered between the disk and reinforcing plate, described clamp groove rotates with regard to the central point of disk
Symmetrically, rotationally symmetrical angle is 90 °.
The spline shaft is connected with material cutting motor by synchronous belt.
The bottom of the left motor mount is connected with left servomotor by left screw rod；The bottom of the right motor mount
Portion is connected with right servomotor by right screw rod.
4 discharge arms are installed, the discharge arm is integrally manufactured with discharging base to be formed on the discharging base.
A kind of material cutting, the operational approach of chamfering all-in-one, comprise the steps：1）Materials in the tube to be processed are placed into feeding to lead
Upper flitch on rail, cylinder promotes upper flitch；2）Cylinder promotes upper flitch the front end of materials in the tube to be processed is passed through on disk
Clamp groove is clamped fixation to clamping device；3）The material cutting motor of material cutting mechanism controls respectively cutter with material cutting servomotor
Rotation with feeding materials in the tube are cut；Now, double chamfer mechanisms carry out double chamfering process to the materials in the tube after cutting, if disk
On clamp groove in without materials in the tube, just carry out sky feed；At the same time, shedding mechanism carries out blankers to the materials in the tube on clamp groove
Make, if just carrying out sky without materials in the tube in clamp groove walks operation；Material cutting mechanism, double chamfer mechanisms, shedding mechanism tripartite work simultaneously；
4）After material cutting mechanism cuts to materials in the tube, then disc rotary certain angle circulates 1）、2）、3）Step.
The invention has the beneficial effects as follows：Its simple structure of the invention, manufacture easy for installation, with high accuracy, high efficiency, low
The characteristics of cost and long service life.
Description of the drawings
Fig. 1 is the structural representation of the present invention；
Fig. 2 is the schematic diagram of feed mechanism；
Fig. 3 is the schematic diagram of connecting gear；
Fig. 4 is the schematic diagram of disk；
Fig. 5 is the schematic diagram of clamping device；
Fig. 6 is the schematic diagram of material cutting mechanism；
Fig. 7 is the schematic diagram of double chamfer mechanisms；
Fig. 8 is the schematic diagram of shedding mechanism.
Specific embodiment
Embodiment 1
A kind of material cutting, chamfering all-in-one, including frame 1 as shown in Fig. 1-8, be provided with the frame 1 feed mechanism 2,
Connecting gear 3, clamping device 4, material cutting mechanism 5, double chamfer mechanisms 6 and shedding mechanism 40；
The feed mechanism 2 includes loading guide 7 and the cylinder 8 being arranged in frame 1, installs on the loading guide 7
There is upper flitch 9, the upper flitch 9 is connected with cylinder 8, the bottom of the upper flitch 9 is provided with cylinder buffering device 10, upper flitch
Feeding elastic clip 11 is installed on 9；
The connecting gear 3 includes the disk fixed seat 12 being arranged in frame 1, is provided with the disk fixed seat 12
Disk power transmission shaft 13；One end of the disk power transmission shaft 13 is provided with ratchet 14, and the other end is provided with disk 15, the disk 15
On reinforcing plate 16 is installed, at least 4 clamp grooves 17, described clamp groove 17 are offered between the disk 15 and reinforcing plate 16
It is rotationally symmetrical with regard to the central point of disk 15；
The material cutting mechanism 5 includes the material cutting guide rail 18 being arranged in frame 1, and on the material cutting guide rail 18 knife rest is provided with
19, knife bar 20 and spline shaft 21 are installed on the knife rest 19；One end of the knife bar 20 is provided with the first arc gear wheel
22, the other end is provided with cutter 23；One end of the spline shaft 21 is provided with the second arc gear wheel 24, the other end and material cutting
Motor 25 is connected；First arc gear wheel 22 is meshed with the second arc gear wheel 24；The bottom of the knife rest 19 and screw mandrel 26
It is connected, the screw mandrel 26 is connected with material cutting servomotor 27；
Described pair of chamfer mechanism 6 includes the chamfering guide rail 28 being arranged in frame 1, and on the chamfering guide rail 28 left side is provided with
Motor mount 29 and right motor mount 30, are provided with left motor 31 and left knife rest 32, institute on the left motor mount 29
State and left rose reamer 33 is installed in left knife rest 32, the left motor 31 is connected with left rose reamer 33；The left motor mount 29
Bottom be connected with left servomotor 34；The left motor mount 29 and right motor mount 30 are with regard in chamfering guide rail 28
Vertical line axial symmetry；Right motor 35 and right knife rest 36 are installed on the right motor mount 30, are provided with the right knife rest 36
Right rose reamer 37, the right motor 35 is connected with right rose reamer 37；The bottom of the right motor mount 30 and right servomotor
38 are connected；
The shedding mechanism 40 includes the discharging base 41 being arranged in frame 1, it is provided with 2 on the discharging base 41-
7 discharge arms 42, are also equipped with discharging rotating shaft 43 on the discharging base 41, the top of the discharging rotating shaft 43 is provided with fixation
Set 44.
The clamping device 4 includes clamping plate 45, and fixed train wheel bridge 46 and movable lower plate 47 are provided with the clamping plate 45,
Fastening spring 48 is installed between the movable lower plate 47 and clamping plate 45, the fixed train wheel bridge 46 and movable lower plate 47 it
Between offer clamp hole 49.
16 clamp grooves 17 are offered between the disk 15 and reinforcing plate 16, described clamp groove 17 is with regard to disk 15
Central point is rotationally symmetrical, and rotationally symmetrical angle is 90 °.
The spline shaft 21 is connected with material cutting motor 25 by synchronous belt 50.
The bottom of the left motor mount 29 is connected with left servomotor 34 by left screw rod 52；The right motor is installed
The bottom of seat 30 passes through right screw rod with right servomotor 38（52）It is connected.
4 discharge arms 42 are installed on the discharging base 41, the discharge arm 42 it is integrally manufactured with discharging base 41 and
Into.
A kind of material cutting, the operational approach of chamfering all-in-one, comprise the steps：1）Materials in the tube to be processed are placed into feeding to lead
Upper flitch 9 on rail 7, cylinder 8 promotes upper flitch 9；2）Cylinder 8 promotes upper flitch 9 to make the front end of materials in the tube to be processed through circle
Clamp groove 14 on disk 15 is clamped fixation to clamping device 4；3）The material cutting motor 25 of material cutting mechanism 5 and material cutting servo electricity
Machine 27 controls respectively the rotation of cutter and feeding is cut to materials in the tube；Now, the materials in the tube after the 6 pairs of cuttings of double chamfer mechanisms are carried out
Double chamfering process, if just carrying out sky feed without materials in the tube in the clamp groove 14 on disk 15；At the same time, shedding mechanism 40 pairs
Materials in the tube on clamp groove 14 carry out blanking work, if just carrying out sky without materials in the tube in clamp groove 14 walks operation；It is material cutting mechanism 5, double
Chamfer mechanism 6, the tripartite of shedding mechanism 40 work simultaneously；4）After material cutting mechanism 5 cuts to materials in the tube, disk 15 is rotated by 90 °,
Then 1 is circulated）、2）、3）Step.
A kind of material cutting of the present embodiment, chamfering all-in-one, its simple structure, manufacture are easy for installation, with high accuracy, efficiently
The characteristics of rate, low cost and long service life.
Embodiment 2
A kind of material cutting, chamfering all-in-one, including frame 1 as shown in Fig. 1-8, be provided with the frame 1 feed mechanism 2,
Connecting gear 3, clamping device 4, material cutting mechanism 5, double chamfer mechanisms 6 and shedding mechanism 40；
The feed mechanism 2 includes loading guide 7 and the cylinder 8 being arranged in frame 1, installs on the loading guide 7
There is upper flitch 9, the upper flitch 9 is connected with cylinder 8, the bottom of the upper flitch 9 is provided with cylinder buffering device 10, upper flitch
Feeding elastic clip 11 is installed on 9；
The connecting gear 3 includes the disk fixed seat 12 being arranged in frame 1, is provided with the disk fixed seat 12
Disk power transmission shaft 13；One end of the disk power transmission shaft 13 is provided with ratchet 14, and the other end is provided with disk 15, the disk 15
On reinforcing plate 16 is installed, at least 4 clamp grooves 17, described clamp groove 17 are offered between the disk 15 and reinforcing plate 16
It is rotationally symmetrical with regard to the central point of disk 15；
The material cutting mechanism 5 includes the material cutting guide rail 18 being arranged in frame 1, and on the material cutting guide rail 18 knife rest is provided with
19, knife bar 20 and spline shaft 21 are installed on the knife rest 19；One end of the knife bar 20 is provided with the first arc gear wheel
22, the other end is provided with cutter 23；One end of the spline shaft 21 is provided with the second arc gear wheel 24, the other end and material cutting
Motor 25 is connected；First arc gear wheel 22 is meshed with the second arc gear wheel 24；The bottom of the knife rest 19 and screw mandrel 26
It is connected, the screw mandrel 26 is connected with material cutting servomotor 27；
Described pair of chamfer mechanism 6 includes the chamfering guide rail 28 being arranged in frame 1, and on the chamfering guide rail 28 left side is provided with
Motor mount 29 and right motor mount 30, are provided with left motor 31 and left knife rest 32, institute on the left motor mount 29
State and left rose reamer 33 is installed in left knife rest 32, the left motor 31 is connected with left rose reamer 33；The left motor mount 29
Bottom be connected with left servomotor 34；The left motor mount 29 and right motor mount 30 are with regard in chamfering guide rail 28
Vertical line axial symmetry；Right motor 35 and right knife rest 36 are installed on the right motor mount 30, are provided with the right knife rest 36
Right rose reamer 37, the right motor 35 is connected with right rose reamer 37；The bottom of the right motor mount 30 and right servomotor
38 are connected；
The shedding mechanism 40 includes the discharging base 41 being arranged in frame 1, it is provided with 2 on the discharging base 41-
7 discharge arms 42, are also equipped with discharging rotating shaft 43 on the discharging base 41, the top of the discharging rotating shaft 43 is provided with fixation
Set 44.
The clamping device 4 includes clamping plate 45, and fixed train wheel bridge 46 and movable lower plate 47 are provided with the clamping plate 45,
Fastening spring 48 is installed between the movable lower plate 47 and clamping plate 45, the fixed train wheel bridge 46 and movable lower plate 47 it
Between offer clamp hole 49.
16 clamp grooves 17 are offered between the disk 15 and reinforcing plate 16, described clamp groove 17 is with regard to disk 15
Central point is rotationally symmetrical, and rotationally symmetrical angle is 90 °.
The spline shaft 21 is connected with material cutting motor 25 by synchronous belt 50.
The bottom of the left motor mount 29 is connected with left servomotor 34 by left screw rod 51；The right motor is installed
The bottom of seat 30 is connected with right servomotor 38 by right screw rod 52.
4 discharge arms 42 are installed on the discharging base 41, the discharge arm 42 it is integrally manufactured with discharging base 41 and
Into.
The conveyer belt 53 and the aerator 54 for radiating for chip removal is also equipped with above-mentioned frame 1.
A kind of material cutting, the operational approach of chamfering all-in-one, comprise the steps：1）Materials in the tube to be processed are placed into feeding to lead
Upper flitch 9 on rail 7, cylinder 8 promotes upper flitch 9；2）Cylinder 8 promotes upper flitch 9 to make the front end of materials in the tube to be processed through circle
Clamp groove 14 on disk 15 is clamped fixation to clamping device 4；3）The material cutting motor 25 of material cutting mechanism 5 and material cutting servo electricity
Machine 27 controls respectively the rotation of cutter and feeding is cut to materials in the tube；Now, the materials in the tube after the 6 pairs of cuttings of double chamfer mechanisms are carried out
Double chamfering process, if just carrying out sky feed without materials in the tube in the clamp groove 14 on disk 15；At the same time, shedding mechanism 40 pairs
Materials in the tube on clamp groove 14 carry out blanking work, material cutting mechanism 5, double if just carrying out sky without materials in the tube in clamp groove 14 walks operation
Chamfer mechanism 6, the tripartite of shedding mechanism 40 work simultaneously；4）After material cutting mechanism 5 cuts to materials in the tube, disk 15 is rotated by 90 °,
Then 1 is circulated）、2）、3）Step.
A kind of material cutting of the present embodiment, chamfering all-in-one, its simple structure, manufacture are easy for installation, with high accuracy, efficiently
The characteristics of rate, low cost and long service life.
Claims (6)
1. a kind of material cutting, chamfering all-in-one, it is characterised in that：Including frame（1）, the frame（1）On feed mechanism is installed
（2）, connecting gear（3）, clamping device（4）, material cutting mechanism（5）, double chamfer mechanisms（6）And shedding mechanism（40）；
The feed mechanism（2）Including installed in frame（1）On loading guide（7）And cylinder（8）, the loading guide（7）
On flitch is installed（9）, the upper flitch（9）With cylinder（8）It is connected, the upper flitch（9）Bottom be provided with cylinder delay
Flushing device（10）, upper flitch（9）On feeding elastic clip is installed（11）；
The connecting gear（3）Including installed in frame（1）On disk fixed seat（12）, the disk fixed seat（12）Upper peace
Equipped with disk power transmission shaft（13）；The disk power transmission shaft（13）One end ratchet is installed（14）, the other end is provided with disk
（15）, the disk（15）On reinforcing plate is installed（16）, the disk（15）And reinforcing plate（16）Between offer at least 4
Clamp groove（17）, described clamp groove（17）With regard to disk（15）Central point it is rotationally symmetrical；
The material cutting mechanism（5）Including installed in frame（1）On material cutting guide rail（18）, the material cutting guide rail（18）On be provided with
Knife rest（19）, the knife rest（19）On knife bar is installed（20）And spline shaft（21）；The knife bar（20）One end install
There is the first arc gear wheel（22）, the other end is provided with cutter（23）；The spline shaft（21）One end the second arc is installed
Shape gear（24）, the other end and material cutting motor（25）It is connected；First arc gear wheel（22）With the second arc gear wheel（24）Phase
Engagement；The knife rest（19）Bottom and screw mandrel（26）It is connected, the screw mandrel（26）With material cutting servomotor（27）It is connected；
Described pair of chamfer mechanism（6）Including installed in frame（1）On chamfering guide rail（28）, the chamfering guide rail（28）Upper installation
There is left motor mount（29）With right motor mount（30）, the left motor mount（29）On left motor is installed（31）With
Left knife rest（32）, the left knife rest（32）On left rose reamer is installed（33）, the left motor（31）With left rose reamer（33）Phase
Even；The left motor mount（29）Bottom and left servomotor（34）It is connected；The left motor mount（29）With right electricity
Machine mounting seat（30）With regard to chamfering guide rail（28）Perpendicular bisector axial symmetry；The right motor mount（30）On right motor is installed
（35）With right knife rest（36）, the right knife rest（36）On right rose reamer is installed（37）, the right motor（35）With right rose reamer
（37）It is connected；The right motor mount（30）Bottom and right servomotor（38）It is connected；
The shedding mechanism（40）Including installed in frame（1）On discharging base（41）, the discharging base（41）Upper installation
There are 2-7 discharge arms（42）, the discharging base（41）On be also equipped with discharging rotating shaft（43）, the discharging rotating shaft（43）'s
Top is provided with fixed cover（44）.
2. a kind of material cutting according to claim 1, chamfering all-in-one, it is characterised in that：The clamping device（4）Including folder
Plate（45）, the clamping plate（45）On fixed train wheel bridge is installed（46）With movable lower plate（47）, the movable lower plate（47）
With clamping plate（45）Between fastening spring is installed（48）, the fixed train wheel bridge（46）With movable lower plate（47）Between offer
Clamp hole（49）.
3. a kind of material cutting according to claim 1, chamfering all-in-one, it is characterised in that：The disk（15）And reinforcing plate
（16）Between offer 16 clamp grooves（17）, described clamp groove（17）With regard to disk（15）Central point it is rotationally symmetrical, rotation
Turn symmetry angle for 90 °.
4. a kind of material cutting according to claim 1, chamfering all-in-one, it is characterised in that：The spline shaft（21）With
Material cutting motor（25）By synchronous belt（50）It is connected.
5. a kind of material cutting according to claim 1, chamfering all-in-one, it is characterised in that：The left motor mount（29）
Bottom and left servomotor（34）By left screw rod（51）It is connected；The right motor mount（30）Bottom and right servo electricity
Machine（38）By right screw rod（52）It is connected.
6. a kind of material cutting according to claim 1, chamfering all-in-one, it is characterised in that：The discharging base（41）Upper peace
Equipped with 4 discharge arms（42）, the discharge arm（42）With discharging base（41）It is integrally manufactured to form.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510024216.6A CN104690366B (en) | 2015-01-19 | 2015-01-19 | Material cutting and chamfering integrated machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510024216.6A CN104690366B (en) | 2015-01-19 | 2015-01-19 | Material cutting and chamfering integrated machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104690366A CN104690366A (en) | 2015-06-10 |
| CN104690366B true CN104690366B (en) | 2017-05-17 |
Family
ID=53338127
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510024216.6A Expired - Fee Related CN104690366B (en) | 2015-01-19 | 2015-01-19 | Material cutting and chamfering integrated machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN104690366B (en) |
Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106041214A (en) * | 2016-05-31 | 2016-10-26 | 珠海格力电器股份有限公司 | Electrode tip processing device and electrode tip processing method |
| CN105921819B (en) * | 2016-06-12 | 2018-08-14 | 中车青岛四方机车车辆股份有限公司 | A kind of pipeline automatic blanking process equipment and its application method |
| CN107443081A (en) * | 2017-08-13 | 2017-12-08 | 宁波三灵电子有限公司 | Light-wall pipe fully automatic feeding, material cutting, flat head chamfering all-in-one |
| CN109623393B (en) * | 2018-12-13 | 2020-06-05 | 无锡圣唐液压成型精密钢管有限公司 | Automatic processing equipment for steel pipes |
Family Cites Families (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2673592Y (en) * | 2004-02-23 | 2005-01-26 | 傅新明 | Pipe material cutting fillet machine |
| KR100601825B1 (en) * | 2004-09-20 | 2006-07-19 | (주)파워텍코리아 | The cutting machine for Stopper F.L |
| JP2013022694A (en) * | 2011-07-22 | 2013-02-04 | Sankyo Shigyo Kk | Pipe cutter |
| CN102756175B (en) * | 2012-07-27 | 2015-01-28 | 浙江澳太机械制造有限公司 | Saw blade type numerical control cutting and chamfering machine |
| CN104117999A (en) * | 2014-06-30 | 2014-10-29 | 广东联塑机器制造有限公司 | Novel pipe fitting cutting and chamfering machine |
| CN204524416U (en) * | 2015-01-19 | 2015-08-05 | 新昌县宏胜机械有限公司 | A kind of material cutting, chamfering all-in-one |
-
2015
- 2015-01-19 CN CN201510024216.6A patent/CN104690366B/en not_active Expired - Fee Related
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| CN104690366A (en) | 2015-06-10 |
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