CN104678973B - Full hydraulic mobile crushing station automatic control system based on radio communication - Google Patents
Full hydraulic mobile crushing station automatic control system based on radio communication Download PDFInfo
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- CN104678973B CN104678973B CN201510088987.1A CN201510088987A CN104678973B CN 104678973 B CN104678973 B CN 104678973B CN 201510088987 A CN201510088987 A CN 201510088987A CN 104678973 B CN104678973 B CN 104678973B
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- controller
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- transmitting module
- receiving transmitting
- wlan
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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- Control Of Position, Course, Altitude, Or Attitude Of Moving Bodies (AREA)
- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
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- Quality & Reliability (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Automation & Control Theory (AREA)
Abstract
The present invention provides a kind of full hydraulic mobile crushing station automatic control system based on radio communication, solve the reserved difficult wiring of traditional Crushing Station, influence information transfer, it is difficult to find out trouble point during failure, and the problems such as having a strong impact on healthy staff and operating efficiency during using control manually, its technical scheme is, including monitoring station, host computer, controller, information acquisition unit and execution unit；Described information acquisition unit includes the sensor of multiple collection work informations, each sensor forms WLAN by radio receiving transmitting module, the WLAN is connected with controller, the control end of controller passes through wireless connection execution unit, controller is connected the transmission for realizing instruction and information by CAN with host computer simultaneously, and host computer is realized remotely being connected by wireless network and monitoring station.The present invention is not required to be installation wiring reserved location, it is to avoid wire harness is excessive and holding wire loosens or breaking phenomena appearance.
Description
Technical field
The present invention relates to mobile crushing station technical field, particularly a kind of full hydraulic mobile crushing based on radio communication
Stand automatic control system.
Background technology
Intelligentized mechanical construction mainly uses intelligent control technology, sensor technology, computer technology means to building site
The information such as resource, construction machinery resource effectively collect, manage and share, and improve engineering machinery operational paradigm and construction matter
Amount, lifts managerial skills, advances project progress, saves construction cost.
At present, mobile crushing station both domestic and external generally uses wire communication mode, in confined space mobile crushing station
Upper utilization wired communication mode, it is necessary to give its reserved wire location, so as to increased the difficulty of mobile crushing station Machine Design；Move
Dynamic Crushing Station is because long-term work is under conditions of high-intensity oscillation, and holding wire is excessive, is connected between circuit easily and occurs loosening
Or breaking phenomena, the transmission of information is influenceed, it is likely to result in Crushing Station cisco unity malfunction；When breaking down, for cable modem
The maintenance of letter mode need to one by one be checked along circuit, and various due to circuit, general to be difficult to find out trouble point in time, and be adopted
Setting up private radio data transfer mode with wireless data transmission module need to only safeguard digital transmission module, can then be rapidly found out during failure
Reason, recovers information normal transmission, and it can be made quickly to put into production again, improves production efficiency.
Full hydraulic mobile crushing station by hydraulic cylinder extension system, major and minor belt system, feeding system, crushing system,
Iron removal system, running gear are constituted, and above-mentioned each system is all driven by hydraulic pressure, and corresponding control is included in each system
The function of each system is realized in valve, control valve conversion action.
Domestic and international full hydraulic mobile crushing station walking is more based on control manually, do not it is found that automatically walk technology is applied to
It is manually operated to need the staff to carry out manual operation at the scene in all-hydraulic moving Crushing Station, due to field condition complexity,
Polytropy, makes staff be in dangerous work environment, while there is noise, dust, engineering machinery tail gas in industry spot, sternly
Have impact on that staff is healthy and operating efficiency again；Due in traditional manual control process, for safety, operator
Member is typically in the side of mobile crushing station, judges inaccurate for the road conditions in front, prevent mobile crushing station from stablizing,
Efficiently reach expected appointed place.
The content of the invention
For above-mentioned situation, for the purpose for overcoming the defect of prior art, the present invention is just to provide one kind based on channel radio
The full hydraulic mobile crushing station automatic control system of letter, when effectively solving traditional Crushing Station using restricted communication mode
Reserved difficult wiring, influences information transfer, during failure, it is difficult to find out trouble point, and serious shadow during using control manually
The problems such as ringing healthy staff and operating efficiency.
Its technical scheme is, including monitoring station, host computer, controller, information acquisition unit and execution unit；Described letter
Breath collecting unit includes speed probe, pressure sensor, temperature sensor, liquid level sensor, oil passage filter sensor
And image acquiring sensor, each sensor connects the first radio receiving transmitting module respectively, and each sensor is corresponding first wireless to be received
Wireless connection forms the WLAN that can be in communication with each other between hair module；Described execution unit is by multiple magnetic valve structures
Into each magnetic valve is connected to the 3rd radio receiving transmitting module；Described controller is connected with wireless with the first of each sensor
The second radio receiving transmitting module that transceiver module, the 3rd radio receiving transmitting module of each magnetic valve are communicated and coordinated, controller passes through
WLAN communicates with information acquisition unit and execution unit；Speed probe, pressure sensor, temperature sensor, liquid
Level sensor and oil passage filter are communicated by WLAN with sensor with controller；Image acquiring sensor passes through nothing
Line LAN connects graphics processing unit, and graphics processing unit is connected with manual operator；Controller by CAN with it is upper
Machine is connected, and host computer is connected with monitoring station by wireless network；Controller is connected by WLAN with execution unit
Connect.
Clever structure of the present invention, input cost is low, simple to operate, between multisensor and controller and multisensor it
Between realize the method for signal wireless receiving and dispatching, be not required to be installation wiring reserved location, simplify mechanical structure；Letter is carried out by network
The transmission of breath, it is to avoid wire harness is excessive, holding wire loosens or breaking phenomena occurs；And movement is realized using machine vision technique
Crushing Station automatically walk, reaches remote auto travelling control, allows operating personnel that operation is carried out in a good environment, reduces
Labour intensity, keeps good spirit and performance status, reduces the danger of field personnel's operation, more hommization and
It is intelligent.
Brief description of the drawings
Fig. 1 is mobile crushing station signal communication schematic diagram of the present invention.
Specific embodiment
Specific embodiment of the invention is described in further detail below in conjunction with accompanying drawing.
Be given by Fig. 1, the full hydraulic mobile crushing station automatic control system based on radio communication, including monitoring station 1, on
Position machine 2, controller, information acquisition unit and execution unit 17；Described information acquisition unit includes speed probe 3, pressure
Sensor 4, temperature sensor 5, liquid level sensor 6, oil passage filter sensor 7 and image acquiring sensor 8, each sensor
The first radio receiving transmitting module 9 is connected respectively, and wireless connection formation can between the first corresponding radio receiving transmitting module 9 of each sensor
The WLAN 10 being in communication with each other；Described execution unit 17 is made up of multiple magnetic valves, and each magnetic valve is connected to
3rd radio receiving transmitting module 11；Described controller is connected with and the first radio receiving transmitting module 9 of each sensor, each magnetic valve
The second radio receiving transmitting module 12 that 3rd radio receiving transmitting module 11 is communicated and coordinated, controller by WLAN 10 with
Information acquisition unit and execution unit 17 communicate；Speed probe 3, pressure sensor 4, temperature sensor 5, liquid level sensor 6
Communicated with controller by WLAN 10 with sensor 7 with oil passage filter；Image acquiring sensor 8 passes through wireless office
Domain network 10 connects graphics processing unit 13, and graphics processing unit 13 is connected with manual operator 14；Controller by CAN with
Host computer 2 is connected, and host computer is connected with monitoring station by wireless network；Controller is by WLAN 10 and performs list
Unit 17 is connected.
It is the reaction speed of strengthening system, described controller is made up of the first controller 15 and second controller 16, the
Connected by CAN between one controller 15 and second controller 16.
To ensure that each execution unit can receive command information, described each 3rd radio receiving transmitting module 11 and the first nothing
The intercommunication of line transceiver module 9 forms WLAN 10.
Described image acquiring sensor 8 is located at both sides before and after Crushing Station, existing by the collecting work of image acquiring sensor 8
Place walking road conditions image information, gathers image information and is transferred to image by WLAN by image acquiring sensor 8
Processing unit 13, graphics processing unit 13 carries out logical operation to image information, and the result of output is transmitted to manual operator 14, operator
The image information that member receives according to manual operator 14 sets the coordinate position that mobile crushing station need to be reached, and manual operator 14 sets
Coordinate position feed back to graphics processing unit 13 again, computing, output control are compared by the traffic information with later collection
Control valve corresponding to signal processed to walking mechanism in execution unit, thus can accurately control the mobile crushing station walking path,
Fast and accurately reach appointed place.
When the present invention is used, the various control parameters for controlled device are set in the controller, controller is using support
The algorithm that vector machine is combined with fuzzy control, to mobile crushing station in each controlled device automatically control.Operating personnel
After to electricity on mobile crushing station, speed probe 3, pressure sensor 4, temperature sensor 5, the filtering of liquid level sensor 6, oil circuit
Transducer 7 by collection information WLAN, controller are transferred to by each self-corresponding first radio receiving transmitting module 9
Each sensor information is obtained according to each IP address for pre-setting from WLAN, and is believed as controller input data
Breath.Operating personnel set in host computer and send corresponding work order as needed, and corresponding work order is total by CAN
Line is sent to controller, and controller carries out logical operation according to instruction, by WLAN 10 by controller operation result
Corresponding 3rd radio receiving transmitting module 11 of each magnetic valve in execution unit is transmitted to, each 3rd radio receiving transmitting module 11 is according to each pre-
The IP address for first setting obtains corresponding command information, and magnetic valve is complete with controlling its correspondence executing agency according to the instruction for obtaining
Into the action of respective execution mechanisms.Simultaneously according to pressure sensor 4, the liquid level sensor 6, temperature sensor installed on disintegrating machine
5th, speed probe 3 and oil passage filter the real-time working condition information of the acquisitions such as sensor 7, the algorithm process inside via controller
Afterwards, the result of output is transferred to host computer by CAN, and stores in real time, shows each several part operating mode and equipment health shape
State, and by GPRS, movement or UNICOM's network transmission to monitoring station, so that monitoring personnel carries out real time remote prison to each operating mode
Control, understands equipment operation condition and provides corresponding after-sale service in time, reduces maintenance of equipment cost.
The Crushing Station is communicated using radio receiving transmitting module, and system controller is by radio receiving transmitting module and the machine of execution
The modules such as structure, sensor enter the transmission of row information, and each radio receiving transmitting module constitutes LAN, plays relay communication,
Realize that each radio receiving transmitting module can be communicated mutually, effectively prevent the interference of signal, machine information is crushed outside Current Domestic and is led to
News rely primarily on wire harness carries out information transmission, it is necessary to give its reserved wire location, and Machine Design is complicated, using wireless communication module
Carry out communication and only need to two power lines, in mechanical mechanism design and optimization, be not required to consider to install mass communication wire harness
Reserved location, makes mechanical structure simple, simplified；Under conditions of the work of long-term high-intensity oscillation, because holding wire is excessive, circuit
Between connection it is possible that loosen or disconnect phenomenon, influence information transfer, cause the phenomenon of Crushing Station cisco unity malfunction,
It is various due to circuit, it is necessary to be checked one by one along circuit during failure, considerably increase staff workload,
Labour intensity, working time, the present invention only need to set up specific information wireless receiving and dispatching network, safeguard the normal work of radio receiving transmitting module
Make, information transfer checks that radio receiving transmitting module can then rapidly find out reason when breaking down, quick solve problem is recovered information and passed
Defeated is normal.
Clever structure of the present invention, input cost is low, simple to operate, between multisensor and controller and multisensor it
Between realize the method for signal wireless receiving and dispatching, be not required to be installation wiring reserved location, simplify mechanical structure；Letter is carried out by network
The transmission of breath, it is to avoid wire harness is excessive, holding wire loosens or breaking phenomena occurs；And movement is realized using machine vision technique
Crushing Station automatically walk, reaches remote auto travelling control, allows operating personnel that operation is carried out in a good environment, reduces
Labour intensity, keeps good spirit and performance status, reduces the danger of field personnel's operation, more hommization and
It is intelligent.
Claims (3)
1. the full hydraulic mobile crushing station automatic control system based on radio communication, including monitoring station（1）, host computer（2）, control
Device processed, information acquisition unit and execution unit（17）；Described information acquisition unit includes speed probe（3）, pressure sensing
Device（4）, temperature sensor（5）, liquid level sensor（6）, oil passage filter sensor（7）And image acquiring sensor（8）, respectively
Sensor connects the first radio receiving transmitting module respectively（9）, the first corresponding radio receiving transmitting module of each sensor（9）Between it is wireless
Connection forms the WLAN that can be in communication with each other（10）；Described execution unit（17）It is made up of multiple magnetic valves, each electricity
Magnet valve is connected to the 3rd radio receiving transmitting module（11）；Described controller is connected with the first wireless receiving and dispatching with each sensor
Module（9）, each magnetic valve the 3rd radio receiving transmitting module（11）The second radio receiving transmitting module for communicating and coordinating（12）, control
Device passes through WLAN（10）With information acquisition unit and execution unit（17）Communication；Speed probe（3）, pressure sensing
Device（4）, temperature sensor（5）, liquid level sensor（6）With oil passage filter sensor（7）By WLAN（10）
Communicated with controller；Image acquiring sensor（8）By WLAN（10）Connection graphics processing unit（13）, at image
Reason unit（13）With manual operator（14）It is connected；Controller passes through CAN and host computer（2）Be connected, host computer with monitoring
Stand and be connected by wireless network；Controller passes through WLAN（10）With execution unit（17）It is connected.
2. the full hydraulic mobile crushing station automatic control system based on radio communication according to claim 1, its feature
It is that described controller is by the first controller（15）And second controller（16）Constitute, the first controller（15）With the second control
Device processed（16）Between by CAN connect.
3. the full hydraulic mobile crushing station automatic control system based on radio communication according to claim 1, its feature
It is, the 3rd described radio receiving transmitting module（11）With the first radio receiving transmitting module（9）Intercommunication formed wireless local
Network（10）.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510088987.1A CN104678973B (en) | 2015-02-27 | 2015-02-27 | Full hydraulic mobile crushing station automatic control system based on radio communication |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510088987.1A CN104678973B (en) | 2015-02-27 | 2015-02-27 | Full hydraulic mobile crushing station automatic control system based on radio communication |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104678973A CN104678973A (en) | 2015-06-03 |
| CN104678973B true CN104678973B (en) | 2017-06-20 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510088987.1A Expired - Fee Related CN104678973B (en) | 2015-02-27 | 2015-02-27 | Full hydraulic mobile crushing station automatic control system based on radio communication |
Country Status (1)
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| CN (1) | CN104678973B (en) |
Family Cites Families (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102844641A (en) * | 2010-04-13 | 2012-12-26 | 阿格里泰克尼克工程有限公司 | An operation platform |
| CN203552000U (en) * | 2013-09-24 | 2014-04-16 | 芜湖市金贸环保材料科技有限公司 | Tabletting crusher state monitoring system |
| CN103970107A (en) * | 2014-05-19 | 2014-08-06 | 华北科技学院 | Coal cutter wireless monitoring system based on internet of things |
| CN103986913B (en) * | 2014-05-26 | 2017-08-11 | 中国矿业大学 | A kind of fully-mechanized mining working is with machine video switching at runtime monitoring system |
| CN204480023U (en) * | 2015-02-27 | 2015-07-15 | 郭畅 | Based on the full hydraulic mobile crushing station automatic control system of radio communication |
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2015
- 2015-02-27 CN CN201510088987.1A patent/CN104678973B/en not_active Expired - Fee Related
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| CN104678973A (en) | 2015-06-03 |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C41 | Transfer of patent application or patent right or utility model | ||
| CB03 | Change of inventor or designer information |
Inventor after: Huang Danping Inventor after: Guo Chang Inventor after: Tian Jianping Inventor after: Wang Junqi Inventor before: Guo Chang Inventor before: Huang Danping Inventor before: Tian Jianping Inventor before: Wang Junqi |
|
| COR | Change of bibliographic data | ||
| TA01 | Transfer of patent application right |
Effective date of registration: 20160427 Address after: 643000 Sichuan Province, Zigong City Hing Road Xueyuan Street No. 180 Applicant after: Sichuan University of Science & Engineering Applicant after: Henan Ding Kun Machinery Equipment Co., Ltd. Address before: 450000 Henan city of Zhengzhou province by the three North Road and intersection of Xinyuan Financial Plaza block room 407 Applicant before: Guo Chang |
|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20170620 Termination date: 20190227 |