CN104674434A - 35D/144F polyester low-stretch yarn fabric production process - Google Patents
35D/144F polyester low-stretch yarn fabric production process Download PDFInfo
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- CN104674434A CN104674434A CN201510128429.3A CN201510128429A CN104674434A CN 104674434 A CN104674434 A CN 104674434A CN 201510128429 A CN201510128429 A CN 201510128429A CN 104674434 A CN104674434 A CN 104674434A
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
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- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02H—WARPING, BEAMING OR LEASING
- D02H3/00—Warping machines
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B15/00—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/04—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of yarns, threads or filaments
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
- D10B2331/04—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyesters, e.g. polyethylene terephthalate [PET]
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Woven Fabrics (AREA)
- Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The invention discloses a 35D/144F polyester low-stretch yarn fabric production process. Through carrying out process adjustment on four working procedures of warping, slashing, re-beaming and weaving, the kinking, the turning and the breaking are reduced, the sizing ratio is improved, the phenomena of rough yarns and cracked ends are reduced, the production efficiency is improved, and the product quality is ensured.
Description
Technical field
The present invention relates to the manufacturing technique method of the product in the field of weaving, particularly a kind of 35D/144F polyester low stretch silk face fabric production technology.
Background technology
The application of current polyester low stretch silk face fabric is more and more extensive, and in view of the feature of 35D/144F terylene thread raw material itself, mainly there is following problem in process of production: 35D/144F terylene thread itself has the twist, easily twist together in warping process; Because the yarn of 35D/144F terylene thread is comparatively thin, multifilament only has 35D, and single fiber is 0.243 D, adds that drying room tension force is less, easily occurs transfer, kink, disconnected first order issue when drying after hot blast blows in drying room; This external cause yarn is comparatively thin, F number is high, and in sizing process, existing sizing technique easily causes permeability deficiency, clad ratio bad, produces the problems such as hair warp, cracked ends in weaving process.
Summary of the invention
For above-mentioned existing Problems existing and deficiency, the object of this invention is to provide one and can effectively control to reverse, reduce transfer, broken end, starching covering property is good, reduces the 35D/144F polyester low stretch silk face fabric production technology of hair warp, cracked ends,
Technical scheme: for achieving the above object, the technical solution used in the present invention is: a kind of 35D/144F polyester low stretch silk face fabric production technology comprises the warping of fabric, sizing axle, weaves, it is characterized in that: described technological parameter is as follows:
(1) warping: warping number is 1200, speed of beaming 200m/min, monofilament 8-10g/ root, hardness 61-63, curl tension 6 g/ root, bobbin cradle tension force 7-9 g/ root;
(2) sizing: moving back and separating tension force is 7-11kg, moving back and separating monofilament tension force is 4.8-6.8kg, and coiling tension is 12-14kg, and soaking paste pressure is 3.5-3.7kg/cm
2, mud jacking pressure: fast pressure pressure 3.1-3.3mpa, slow pressure pressure 2.3-2.5mpa, halted state downforce 3.1-3.3mpa; Concentration of sizing mixing is 12-14%, and slurry groove temperature is 54-56 DEG C, and drying room temperature is: drying room 1:142-152 DEG C, drying room 2:137-147 DEG C, drying room 3:142-152 DEG C, drying room 4:137-147 DEG C; Cylinder temperature: cylinder 1:107-113 DEG C, cylinder 2:102-108 DEG C, cylinder 3:97-103 DEG C, cylinder 4:92-98 DEG C, cylinder 5:87-93 DEG C; Yarn speed is 250-270m/min, and the rate of sizing of yarn is 13-13.2%;
(3) and axle: the speed of a motor vehicle is 70m/mim, and sending tension force is 15kg, and coiling tension is 165kg, and tapering is 15%, and the axle number of axle is 10, hardness 6.5, total quantity of warps 12000, and door width is 173.9cm;
(4) weave: the upper total head line of machine 12000, upper gate width 173.9cm, No. 23 reeds 3 enter; Openpore filling density is 52/cm; Plain weave, sprinkler is weaved, the loom speed of a motor vehicle: 550r/min, Nozzle combination 20/17, heald frame height: 161.8-162.2mm, injection beginning angle 95-105 °, water end of a period 165-175 °, restrain angle 225-235 °, weight 4-6kg, number of coils 6-8, water is to selvedge 225-235 °.
The technological parameter of described warping process is: monofilament 9g/ root, hardness 62, bobbin cradle tension force 8g/ root.
The technological parameter of described sizing operation is: moving back and separating tension force is 9kg, and moving back and separating monofilament tension force is 5.8kg, and coiling tension is 13kg, and soaking paste pressure is 3.6kg/cm
2, mud jacking pressure: fast pressure pressure 3.2mpa, slow pressure pressure 2.4mpa, halted state downforce 3.2mpa; Concentration of sizing mixing is 13%, and slurry groove temperature is 55 DEG C, and drying room temperature is: drying room 1:147 DEG C, drying room 2:142 DEG C, drying room 3:147 DEG C, drying room 4:142 DEG C; Cylinder temperature: cylinder 1:110 DEG C, cylinder 2:105 DEG C, cylinder 3:100 DEG C, cylinder 4:95 DEG C, cylinder 5:90 DEG C; Yarn speed is 260m/min, and the rate of sizing of yarn is 13.1%.
Described weaving process parameter is: Nozzle combination 20/17, heald frame height: 162mm, 100 °, injection beginning angle, and water ends 170 °, and restrain 230 °, angle, weight 5kg, the number of coils 7, water is to selvedge 230 °.
In described warping process, yarn cylinder all puts cloth bag, between described drying room and cylinder, add reed together.
Process advantage of the present invention:
(1) in warping process, cloth bag on yarn cylinder all overlaps, utilizes the frictional force of cloth bag and yarn, makes yarn in order and move stably, reduce the warping caused because of snarling and stop platform phenomenon; Simultaneously by the downward of coiling tension and speed of beaming in warping process, be conducive to the kink preventing raw material, reduce the end breakage rate of raw material.
(2) in sizing operation, moving back solution tension force by reducing, decreasing the broken fine rate of raw material; By adjustment mud jacking pressure, soaking paste pressure and concentration of sizing mixing, increase the rate of sizing and make the parcel of raw material better, not easily broken fine in weaving process.
(3) and axle time, adjustment hardness, reduces the elongation of raw material and broken fine.
(4) in weaving process process, change Nozzle combination, lower heald frame height, spray water in advance, reduce the dynamics of beating up, increase warp tension, further improve production efficiency, ensure that product quality.
By the technique adjustment of this aspect, (1) (2) (3) (4) four, the weaving efficiency of 35D/144F polyester low stretch silk face fabric brings up to more than 95%, the more former technique of radical of broken end, transfer reduces 40%, and finished product AA level (Grade A) quality produced has original 80% to bring up to 92%.
Detailed description of the invention
Specific embodiment below, illustrate the present invention further, these embodiments should be understood only be not used in for illustration of the present invention and limit the scope of the invention, after having read the present invention, the amendment of those skilled in the art to the various equivalent form of value of the present invention has all fallen within the application's claims limited range.
Embodiment 1
35D/144F polyester low stretch silk face fabric production technology comprises the warping of fabric, sizing an axle, weaves, it is characterized in that: described technological parameter is as follows:
(1) warping: warping number is 1200, speed of beaming 200m/min, monofilament 8g/ root, hardness 61, curl tension 6 g/ root, bobbin cradle tension force 7g/ root;
(2) sizing: moving back and separating tension force is 7kg, moving back and separating monofilament tension force is 4.8kg, and coiling tension is 12kg, and soaking paste pressure is 3.5kg/cm
2, mud jacking pressure: fast pressure pressure 3.1mpa, slow pressure pressure 2.3mpa, stopping pressure 3.1mpa; Concentration of sizing mixing is 12%, and slurry groove temperature is 54 DEG C, and drying room temperature is: drying room 1:142 DEG C, drying room 2:137 DEG C, drying room 3:142 DEG C, drying room 4:137 DEG C; Cylinder temperature: cylinder 1:107 DEG C, cylinder 2:102 DEG C, cylinder 3:97 DEG C, cylinder 4:92 DEG C, cylinder 5:87 DEG C; Yarn speed is 250m/min, and the rate of sizing of yarn is 13%;
(3) and axle: the speed of a motor vehicle is 70m/mim, and sending tension force is 15kg, and coiling tension is 165kg, and tapering is 15%, and the axle number of axle is 10, hardness 6.5, total quantity of warps 12000, and door width is 173.9cm;
(4) weave: the upper total head line of machine 12000, upper gate width 173.9cm, No. 23 reeds 3 enter; Openpore filling density is 52/cm; Plain weave, sprinkler is weaved, the loom speed of a motor vehicle: 550r/min, Nozzle combination 20/17, heald frame height: 161.8mm, 95 °, injection beginning angle, and restrain 225 °, angle, weight 4kg, the number of coils 6, water is to selvedge 225 °.
In warping process, yarn cylinder all puts cloth bag, and add reed together between described drying room and cylinder.
Embodiment 2
35D/144F polyester low stretch silk face fabric production technology comprises the warping of fabric, sizing an axle, weaves, it is characterized in that: described technological parameter is as follows:
(1) warping: warping number is 1200, speed of beaming 200m/min, monofilament 10g/ root, hardness 63, curl tension 6 g/ root, bobbin cradle tension force 9 g/ root;
(2) sizing: moving back and separating tension force is 11kg, moving back and separating monofilament tension force is 6.8kg, and coiling tension is 14kg, and soaking paste pressure is 33.7kg/cm
2, mud jacking pressure: fast pressure pressure 3.3mpa, slow pressure pressure 2.5mpa, stopping pressure 3.3mpa; Concentration of sizing mixing is 14%, and slurry groove temperature is 56 DEG C, and drying room temperature is: drying room 1:152 DEG C, drying room 2:147 DEG C, drying room 3:152 DEG C, drying room 4:147 DEG C; Cylinder temperature: cylinder 1:113 DEG C, cylinder 2:108 DEG C, cylinder 3:103 DEG C, cylinder 4:98 DEG C, cylinder 5:93 DEG C; Yarn speed is 270m/min, and the rate of sizing of yarn is 13.2%;
(3) and axle: the speed of a motor vehicle is 70m/mim, and sending tension force is 15kg, and coiling tension is 165kg, and tapering is 15%, and the axle number of axle is 10, hardness 6.5, total quantity of warps 12000, and door width is 173.9cm;
(4) weave: the upper total head line of machine 12000, upper gate width 173.9cm, No. 23 reeds 3 enter; Openpore filling density is 52/cm; Plain weave, sprinkler is weaved, the loom speed of a motor vehicle: 550r/min, Nozzle combination 20/17, heald frame height: 162.2mm, 105 °, injection beginning angle, and water ends 175 °, and restrain 235 °, angle, weight 6kg, the number of coils 8, water is to selvedge 235 °.
In warping process, yarn cylinder all puts cloth bag, and add reed together between described drying room and cylinder.
Embodiment 3
35D/144F polyester low stretch silk face fabric production technology comprises the warping of fabric, sizing an axle, weaves, it is characterized in that: described technological parameter is as follows:
(1) warping: warping number is 1200, speed of beaming 200m/min, monofilament 9g/ root, hardness 62, curl tension 6 g/ root, bobbin cradle tension force 8g/ root;
(2) sizing: moving back and separating tension force is 9kg, moving back and separating monofilament tension force is 5.8kg, and coiling tension is 13kg, and soaking paste pressure is 3.6kg/cm
2, mud jacking pressure: fast pressure pressure 3.2mpa, slow pressure pressure 2.4mpa, stopping pressure 3.2mpa; Concentration of sizing mixing is 13%, and slurry groove temperature is 55 DEG C, and drying room temperature is: drying room 1:147 DEG C, drying room 2:142 DEG C, drying room 3:147 DEG C, drying room 4:142 DEG C; Cylinder temperature: cylinder 1:110 DEG C, cylinder 2:105 DEG C, cylinder 3:100 DEG C, cylinder 4:95 DEG C, cylinder 5:90 DEG C; Yarn speed is 260m/min, and the rate of sizing of yarn is 13.1%;
(3) and axle: the speed of a motor vehicle is 70m/mim, and sending tension force is 15kg, and coiling tension is 165kg, and tapering is 15%, and the axle number of axle is 10, hardness 6.5, total quantity of warps 12000, and door width is 173.9cm;
(4) weave: the upper total head line of machine 12000, upper gate width 173.9cm, No. 23 reeds 3 enter; Openpore filling density is 52/cm; Plain weave, sprinkler is weaved, the loom speed of a motor vehicle: 550r/min, Nozzle combination 20/17, heald frame height: 162mm, 100 °, injection beginning angle, and water ends 170 °, and restrain 230 °, angle, weight 5kg, the number of coils 7, water is to selvedge 230 °.
In weaving process, by selecting the Nozzle combination of 20/17, while strengthening waterline convergence, also improving the thickness of waterline, be more conducive to weaving; Reduced the friction of warp thread and comprehensive yarn by adjustment heald frame height, obtain the effect reducing filoplume and cracked ends; Because DTY yarn water imbibition is comparatively strong, the present invention have adjusted injection beginning angle and carries out appropriateness and spray water in advance, is conducive to forming leading water; Reducing the dynamics of picking by adjusting contained angle, realizing stablizing picking; Patent of invention, by the improvement of above-mentioned technique, overcomes the drawback that the existing production technology of 35D/144F terylene thread exists, improves production efficiency, ensure that product quality.
Embodiment 4
35D/144F polyester low stretch silk face fabric production technology comprises the warping of fabric, sizing an axle, weaves, it is characterized in that: described technological parameter is as follows:
(1) warping: warping number is 1200, speed of beaming 200m/min, monofilament 9g/ root, hardness 63, curl tension 6 g/ root, bobbin cradle tension force 7 g/ root;
(2) sizing: moving back and separating tension force is 10kg, moving back and separating monofilament tension force is 5.8kg, and coiling tension is 14kg, and soaking paste pressure is 3.5kg/cm
2, mud jacking pressure: fast pressure pressure 3.2mpa, slow pressure pressure 2.4mpa, stopping pressure 3.2mpa; Concentration of sizing mixing is 12%, and slurry groove temperature is 56 DEG C, and drying room temperature is: drying room 1:146 DEG C, drying room 2:141 DEG C, drying room 3:146 DEG C, drying room 4:141 DEG C; Cylinder temperature: cylinder 1:111 DEG C, cylinder 2:106 DEG C, cylinder 3:101 DEG C, cylinder 4:96 DEG C, cylinder 5:91 DEG C; Yarn speed is 260m/min, and the rate of sizing of yarn is 13.1%;
(3) and axle: the speed of a motor vehicle is 70m/mim, and sending tension force is 15kg, and coiling tension is 165kg, and tapering is 15%, and the axle number of axle is 10, hardness 6.5, total quantity of warps 12000, and door width is 173.9cm;
(4) weave: the upper total head line of machine 12000, upper gate width 173.9cm, No. 23 reeds 3 enter; Openpore filling density is 52/cm; Plain weave, sprinkler is weaved, the loom speed of a motor vehicle: 550r/min, Nozzle combination 20/17, heald frame height: 162mm, 102 °, injection beginning angle, and water ends 172 °, and restrain 232 °, angle, weight 5kg, the number of coils 7, water is to selvedge 232 °.
In warping process, yarn cylinder all puts cloth bag, and add reed together between described drying room and cylinder.
Adopt present invention process hair warp, cracked ends rate in weaving process to control within 6 times/day/platform, weaving efficiency brings up to 95% by original 91%.
Claims (8)
1. 35D/144F polyester low stretch silk face fabric production technology comprises the warping of fabric, sizing an axle, weaves, it is characterized in that: described technological parameter is as follows:
(1) warping: warping number is 1200, speed of beaming 200m/min, monofilament 8-10g/ root, hardness 61-63, curl tension 6 g/ root, bobbin cradle tension force 7-9 g/ root;
(2) sizing: moving back and separating tension force is 7-11kg, moving back and separating monofilament tension force is 4.8-6.8kg, and coiling tension is 12-14kg, and soaking paste pressure is 3.5-3.7kg/cm
2, mud jacking pressure: fast pressure pressure 3.1-3.3mpa, slow pressure pressure 2.3-2.5mpa, stopping pressure 3.1-3.3mpa; Concentration of sizing mixing is 12-14%, and slurry groove temperature is 54-56 DEG C, and drying room temperature is: drying room 1:142-152 DEG C, drying room 2:137-147 DEG C, drying room 3:142-152 DEG C, drying room 4:137-147 DEG C; Cylinder temperature: cylinder 1:107-113 DEG C, cylinder 2:102-108 DEG C, cylinder 3:97-103 DEG C, cylinder 4:92-98 DEG C, cylinder 5:87-93 DEG C; Yarn speed is 250-270m/min, and the rate of sizing of yarn is 13-13.2%;
(3) and axle: the speed of a motor vehicle is 70m/mim, and sending tension force is 15kg, and coiling tension is 165kg, and tapering is 15%, and the axle number of axle is 10, hardness 6.5, total quantity of warps 12000, and door width is 173.9cm;
(4) weave: the upper total head line of machine 12000, upper gate width 173.9cm, No. 23 reeds 3 enter; Openpore filling density is 52/cm; Plain weave, sprinkler is weaved, the loom speed of a motor vehicle: 550r/min, Nozzle combination 20/17, heald frame height: 161.8-162.2mm, injection beginning angle 95-105 °, water end of a period 165-175 °, restrain angle 225-235 °, weight 4-6kg, number of coils 6-8, water is to selvedge 225-235 °.
2. 35D/144F polyester low stretch silk face fabric production technology according to claim 1, is characterized in that: the technological parameter of described warping process is: monofilament 9g/ root, hardness 62, bobbin cradle tension force 8g/ root.
3. 35D/144F polyester low stretch silk face fabric production technology according to claim 1 and 2, it is characterized in that: the technological parameter of described sizing operation is: moving back and separating tension force is 9kg, moving back and separating monofilament tension force is 5.8kg, and coiling tension is 13kg, and soaking paste pressure is 3.6kg/cm
2, mud jacking pressure: fast pressure pressure 3.2mpa, slow pressure pressure 2.4mpa, halted state downforce 3.2mpa; Concentration of sizing mixing is 13%, and slurry groove temperature is 55 DEG C, and drying room temperature is: drying room 1:147 DEG C, drying room 2:142 DEG C, drying room 3:147 DEG C, drying room 4:142 DEG C; Cylinder temperature: cylinder 1:110 DEG C, cylinder 2:105 DEG C, cylinder 3:100 DEG C, cylinder 4:95 DEG C, cylinder 5:90 DEG C; Yarn speed is 260m/min, and the rate of sizing of yarn is 13.1%.
4. 35D/144F polyester low stretch silk face fabric production technology according to claim 1 and 2, is characterized in that: described weaving process parameter is: Nozzle combination 20/17, heald frame height: 162mm, 100 °, injection beginning angle, restrains 230 °, angle, weight 5kg, the number of coils 7, water is to selvedge 230 °.
5. 35D/144F polyester low stretch silk face fabric production technology according to claim 3, it is characterized in that: described weaving process parameter is: Nozzle combination 20/17, heald frame height: 162mm, 100 °, injection beginning angle, water ends 170 °, restrains 230 °, angle, weight 5kg, the number of coils 7, water is to selvedge 230 °.
6. the 35D/144F polyester low stretch silk face fabric production technology according to claim 1 or 2 or 5, is characterized in that: in described warping process, yarn cylinder all puts cloth bag, add reed together between described drying room and cylinder.
7. 35D/144F polyester low stretch silk face fabric production technology according to claim 3, is characterized in that: in described warping process, yarn cylinder all puts cloth bag, add reed together between described drying room and cylinder.
8. 35D/144F polyester low stretch silk face fabric production technology according to claim 4, is characterized in that: in described warping process, yarn cylinder all puts cloth bag, arrange reed together between described drying room and cylinder.
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| CN110195286A (en) * | 2019-06-06 | 2019-09-03 | 武汉裕大华纺织服装集团有限公司 | A kind of light net network yarn air-jet weaving method of the low bullet of eco-friendly car bunting |
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| CN109023653A (en) * | 2018-10-28 | 2018-12-18 | 吴江福华织造有限公司 | A kind of polyester color knits imitative cotton face fabric method for weaving |
| CN110195286A (en) * | 2019-06-06 | 2019-09-03 | 武汉裕大华纺织服装集团有限公司 | A kind of light net network yarn air-jet weaving method of the low bullet of eco-friendly car bunting |
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| CN104674434B (en) | 2016-06-15 |
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