CN104671722A - Partition board - Google Patents

Partition board Download PDF

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Publication number
CN104671722A
CN104671722A CN201410753826.5A CN201410753826A CN104671722A CN 104671722 A CN104671722 A CN 104671722A CN 201410753826 A CN201410753826 A CN 201410753826A CN 104671722 A CN104671722 A CN 104671722A
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China
Prior art keywords
parts
hardwood pulp
cutting
partition plate
belt
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Granted
Application number
CN201410753826.5A
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Chinese (zh)
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CN104671722B (en
Inventor
叶长青
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Jingjiang Keerte Drying Machinery Manufacturing Co ltd
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Individual
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Priority to CN201410753826.5A priority Critical patent/CN104671722B/en
Priority claimed from CN201310124186.7A external-priority patent/CN103172318B/en
Publication of CN104671722A publication Critical patent/CN104671722A/en
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Publication of CN104671722B publication Critical patent/CN104671722B/en
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/91Use of waste materials as fillers for mortars or concrete

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  • Processing Of Solid Wastes (AREA)

Abstract

The invention discloses a partition board. The method for manufacturing the partition board is characterized by comprising the following steps: (1) preparing a nano zinc oxide solution; (2) treating hardwood pulp, and bleaching the hardwood pulp; (3) performing antibacterial modification on hardwood pulp granules, and treating the hardwood pulp granules treated in a pressure impregnation tank by utilizing ultrasonic waves of 35kHz, wherein the ultrasonic treatment time is 4-5 minutes, and the temperature is 45 DEG C; (4) preparing the slurry; (5) preparing the board by virtue of pulp fluid; (6) dehydrating to obtain a blank, uniformly distributing the slurry onto cloth by virtue of a slurry flowing box, performing natural dehydration and multi-stage vacuum dehydration, forming small uniform materials, and winding the materials on a molding cylinder, wherein the molding number of turns is 15-20; (7) cutting the blank; (8) performing high-temperature steam curing; (9) drying; and (10) sanding the board surface. The partition board disclosed by the invention has the characteristics of high antibacterial capacity and high strength.

Description

Partition plate
Technical field
The present invention relates to Material Field, particularly partition plate.
Background technology
Oil shale waste is the material that oil shale distillation or burning are left, and vesicular structure, has good activity, and thus purposes widely.Oil shale waste is silica-rich material, and the main component of oil shale waste is SiO 2, Al 2o 3, Fe 2o 3, MgO, CaO etc., can be used as material of construction, as high-grade cement filler, light weight concrete aggregate haydite and light cinder brick material etc.The comprehensive utilization of oil shale waste can obtain good resource, environment, economy and social benefit, is significant for the Sustainable development realizing resource.
Summary of the invention
Technical problem to be solved by this invention is to provide a kind of partition plate of good physical performance.
For this reason, the raw material weight proportioning of partition plate provided by the invention is: oil shale waste 33 parts ~ 35 parts, carbide slag 10 parts ~ 12 parts, cement 8 parts ~ 10 parts, hardwood pulp 15 parts ~ 17 parts, nano oxidized zinc solution 8 parts ~ 10 parts, 20 parts ~ 22 parts, water.
Oil shale waste fineness is more than 50 orders, and cement adopts 32.5 grades of ordinary Portland cements, and in carbide slag, effective calcium amount is more than 70%, and carbide slag adopts the waste residue of resin processing plant's discharge.
Present invention also offers the manufacture method of above-mentioned ceiling board, comprise following making step:
(1) preparation of nano burnett's solution
Nano oxidized zinc solution is made by following manner: be added drop-wise to by ammoniacal liquor in zinc nitrate solution, makes solution system pH value be greater than 9, then obtains precipitation with funnel, and with deionized water washing sediment repeatedly, until the pH value of system is close to 7; Maintain the temperature at 50 DEG C, in precipitation, successively add concentration is that 0.95mol/L salpeter solution stirs, and between to system pH to 3.5 ~ 4.1, can obtain nano oxidized zinc solution.
(2) hardwood pulp is processed
Bleached hardwood pulp can to remove in hardwood pulp contained xylogen completely in bleaching process, with bleached hardwood pulp be fiber and base material after the goods pressure of raw material is steamed bonding better, rigidity and the flexural strength of goods can be improved.Pulverize after bleached hardwood pulp and sieve hardwood pulp particle, hardwood pulp grain diameter is 30 ~ 40 orders.
(3) carry out antibacterial modified to hardwood pulp particle
Hardwood pulp is placed in airtight pressure immersion can, plus nano burnett's solution, be pressurized to 1MPa, pressure keeps 1 minute, extract a small amount of nano oxidized zinc solution out with recycle pump, make to produce vacuum in immersion can, continue the direction changing four way valve after 1 minute by device for automatically regulating, make nano zine oxide rely on fluid filling pump to turn back in immersion can again, and make the pressure in immersion can reach 1MPa.After 1 minute, again change the direction of four-way valve, extract nano oxidized zinc solution out by recycle pump again, make immersion can form vacuum.So repeatedly carry out repeatedly.Four-way valve is by cam mechanism, regulates with computer program controlled automatic, realizes vacuum, pressurization frequent transitions.Vacuum-pressurization is once one-period, and treatment cycle reaches 60 times.
Nano zine oxide has extremely strong oxidation activity, can destroy biological activity and the metabolism breeding function of bacterium, thus reach antibacterial object.In addition, nano zine oxide, can the disintegrate electronegative electronics that goes out to move freely under ultraviolet irradiation, and leaves the hole of positively charged, and the oxygen in air activates as active oxygen by this hole, and active oxygen can kill most of pathogenic bacteria and virus.Therefore, using nano granular of zinc oxide as antimicrobial substance, utilize the ionic absorption performance that hardwood pulp fiber is good simultaneously, obtain the partition plate that antibacterial ability is strong.The ultrasonic wave of the hardwood pulp particle 35kHz after the process of pressure immersion can processed, hyperacoustic treatment time is 4 ~ 5min, and temperature is 45 DEG C.
Nano zine oxide is introduced hardwood pulp fibrocyte and after gel, effectively can be completely cut off the contact of hardwood pulp fiber and oxygen, thus suppresses the carrying out of burning.Nano zine oxide is introduced in hardwood pulp fibrocyte, gel can delay the transmission of heat effectively, cell wall constituent can only be dewatered carbonization, thus the speed generating flammable volatility product during the partition plate pyrolysis of system obviously reduces, the speed that simultaneously heat is delivered to partition plate surface slows down, and flame retardant effect is obvious.
Ultrasonication can improve the hydrogen bonded between hardwood pulp fiber, thus significantly improves the intensity of partition plate.
(4) slip is made
Mixed with carbide slag, cement, oil shale waste and water by hardwood pulp particle after antibacterial modified, stir and make required slip in 5 minutes, pulp density is 11% ~ 13%.Pulp density requires slip to have good mobility but can not excessive flow, while guarantee slip is uniform and stable, requires that slip is extruded molding space not too much when exerting pressure.
(5) stream slurry making sheet
During head box paving slurry dehydration forming, the thickness of the thin bed of material should control at 0.5 ~ 0.6mpm; The rotating speed of agitator should control at 70 ~ 90rpm.
(6) base is dehydrated into
Slip is starched on felt through the even cloth of head box, through natural-dehydration and multi-stage vacuum dehydration, form even small powder, be wound on forming tube, the shaping number of turns is 15 ~ 20, and adopt Pneumatic Pressure, shaping air pressure is 0.25 ~ 0.3MPa, after reaching specific thickness pneumatic go out cutter automatically pull base, felt cleaning adopt vacuum hydro-extraction.
Select the good felt of permeability to be also more crucial factor, the performance of felt directly determines the water separation capability of the bed of material sometimes.Acupuncture combination felt selected by felt.
(7) base is cut
Because mechanical trimming causes the unacceptable product of corner defect more, product appearance qualification rate is low, and outward appearance unacceptable product also could will be sold through the sheet material of changing system into nonstandard specification, and production cost remains high.In order to solve a difficult problem for this puzzlement product appearance quality, adopt high-pressure water cutting cutting in blank process.The thick nylon based thin layer type belt of conveyer of 3mm is changed into by connecing base machine rubber conveyer belt, to solve the sideslip of conveying belt, base conveyor initiatively top roll and the location passive top roll of belt and middle transition roller will be connect, axis parallel degree between three rollers is adjusted to and is less than 1mm, location belt cutting transfer rate is 20m/min, connecing base belt cutting transfer rate is 18m/min, slab is made not produce conveying cutting camber line from connecing base Belt Conveying to longitudinal cutting process of location belt, to guarantee slab edge flatness, by the running orbit of vacuum stacker transverse cutting shower nozzle with connect base machine central axis degree and be adjusted to and be less than 1.5%, to guarantee the edge-perpendicular degree of slab.Connect base location Water Cutting after by stacker automatic piling.
(8) high-temperature vapour maintenance
Stacker is sent in autoclave and carry out steam press maintenance.Pressure is 0.9MPa ~ 1MPa, keeps 10h at this pressure.
(9) dry
Sheet material drying machine is dried, and water ratio is lower than 10%.
(10) plate facing sand light
Carry out getting product after one side sanding through grinder in plate face.
The present invention has the advantages that fungi-proofing ability is strong, intensity is high.
Embodiment
The present embodiment Raw weight proportion is: oil shale waste 34 parts, carbide slag 11 parts, cement 9 parts, hardwood pulp 16 parts, nano oxidized zinc solution 9 parts, 21 parts, water.
Oil shale waste fineness is more than 50 orders, and cement adopts 32.5 grades of ordinary Portland cements, and in carbide slag, effective calcium amount is more than 70%, and carbide slag adopts the waste residue of resin processing plant's discharge.
Making step comprises:
(1) preparation of nano burnett's solution
Nano oxidized zinc solution is made by following manner: be added drop-wise to by ammoniacal liquor in zinc nitrate solution, makes solution system pH value be greater than 9, then obtains precipitation with funnel, and with deionized water washing sediment repeatedly, until the pH value of system is close to 7; Maintain the temperature at 50 DEG C, in precipitation, successively add concentration is that 0.95mol/L salpeter solution stirs, and between to system pH to 3.5 ~ 4.1, can obtain nano oxidized zinc solution.
(2) hardwood pulp is processed
Bleach hardwood pulp, pulverize and sieve hardwood pulp particle after bleached hardwood pulp, hardwood pulp grain diameter is 30 ~ 40 orders.
(3) carry out antibacterial modified to hardwood pulp particle
Hardwood pulp is placed in airtight pressure immersion can, plus nano burnett's solution, be pressurized to 1MPa, pressure keeps 1 minute, extract a small amount of nano oxidized zinc solution out with recycle pump, make to produce vacuum in immersion can, continue the direction changing four way valve after 1 minute by device for automatically regulating, make nano zine oxide rely on fluid filling pump to turn back in immersion can again, and make the pressure in immersion can reach 1MPa.After 1 minute, again change the direction of four-way valve, extract nano oxidized zinc solution out by recycle pump again, make immersion can form vacuum.So repeatedly carry out repeatedly.Four-way valve is by cam mechanism, regulates with computer program controlled automatic, realizes vacuum, pressurization frequent transitions.Vacuum-pressurization is once one-period, and treatment cycle reaches 60 times.
The ultrasonic wave of the hardwood pulp particle 35kHz after the process of pressure immersion can processed, hyperacoustic treatment time is 4 ~ 5min, and temperature is 45 DEG C.
(4) slip is made
Mixed with carbide slag, cement, oil shale waste and water by hardwood pulp particle after antibacterial modified, stir and make required slip in 5 minutes, pulp density is 11% ~ 13%.
(5) stream slurry making sheet
During head box paving slurry dehydration forming, the thickness of the thin bed of material should control at 0.5 ~ 0.6mpm; The rotating speed of agitator should control at 70 ~ 90rpm.
(6) base is dehydrated into
Slip is starched on felt through the even cloth of head box, through natural-dehydration and multi-stage vacuum dehydration, form even small powder, be wound on forming tube, the shaping number of turns is 15 ~ 20, and adopt Pneumatic Pressure, shaping air pressure is 0.25 ~ 0.3MPa, after reaching specific thickness pneumatic go out cutter automatically pull base, felt cleaning adopt vacuum hydro-extraction.
Acupuncture combination felt selected by felt.
(7) base is cut
Adopt high-pressure water cutting cutting in blank process.The thick nylon based thin layer type belt of conveyer of 3mm is changed into by connecing base machine rubber conveyer belt, base conveyor initiatively top roll and the location passive top roll of belt and middle transition roller will be connect, axis parallel degree between three rollers is adjusted to and is less than 1mm, location belt cutting transfer rate is 20m/min, connecing base belt cutting transfer rate is 18m/min, slab is made not produce conveying cutting camber line from connecing base Belt Conveying to longitudinal cutting process of location belt, to guarantee slab edge flatness, by the running orbit of vacuum stacker transverse cutting shower nozzle with connect base machine central axis degree and be adjusted to and be less than 1.5%, to guarantee the edge-perpendicular degree of slab.Connect base location Water Cutting after by stacker automatic piling.
(8) high-temperature vapour maintenance
Stacker is sent in autoclave and carry out steam press maintenance.Pressure is 0.9MPa ~ 1MPa, keeps 10h at this pressure.
(9) dry
Sheet material drying machine is dried, and water ratio is lower than 10%.
(10) plate facing sand light
Carry out getting product after one side sanding through grinder in plate face.

Claims (10)

1. a partition plate, is characterized in that raw material weight proportioning is as follows: oil shale waste 33 parts ~ 35 parts, carbide slag 10 parts ~ 12 parts, cement 8 parts ~ 10 parts, hardwood pulp 15 parts ~ 17 parts, nano oxidized zinc solution 8 parts ~ 10 parts, 20 parts ~ 22 parts, water.
2. partition plate according to claim 1, is characterized in that making step comprises:
(1) preparation of nano burnett's solution
(2) hardwood pulp is processed
Bleach hardwood pulp, pulverize and sieve hardwood pulp particle after bleached hardwood pulp, hardwood pulp grain diameter is 30 ~ 40 orders;
(3) carry out antibacterial modified to hardwood pulp particle
Hardwood pulp is placed in airtight pressure immersion can, plus nano burnett's solution, be pressurized to 1MPa, pressure keeps 1 minute, extract a small amount of nano oxidized zinc solution out with recycle pump, make to produce vacuum in immersion can, continue the direction changing four way valve after 1 minute by device for automatically regulating, make nano zine oxide rely on fluid filling pump to turn back in immersion can again, and make the pressure in immersion can reach 1MPa; After 1 minute, again change the direction of four-way valve, extract nano oxidized zinc solution out by recycle pump again, make immersion can form vacuum; So repeatedly carry out repeatedly; Four-way valve is by cam mechanism, regulates with computer program controlled automatic, realizes vacuum, pressurization frequent transitions; Vacuum-pressurization is once one-period, and treatment cycle reaches 60 times;
The ultrasonic wave of the hardwood pulp particle 35kHz after the process of pressure immersion can processed, hyperacoustic treatment time is 4 ~ 5min, and temperature is 45 DEG C;
(4) slip is made
Hardwood pulp particle after antibacterial modified is mixed with carbide slag, cement, oil shale waste and water, stirs and make required slip in 5 minutes;
(5) stream slurry making sheet
The rotating speed of agitator should control at 70 ~ 90rpm;
(6) base is dehydrated into
Slip is starched on felt through the even cloth of head box, and through natural-dehydration and multi-stage vacuum dehydration, form even small powder, be wound on forming tube, the shaping number of turns is 15 ~ 20;
(7) base is cut
Adopt high-pressure water cutting cutting in blank process; The thick nylon based thin layer type belt of conveyer of 3mm is changed into by connecing base machine rubber conveyer belt, base conveyor initiatively top roll and the location passive top roll of belt and middle transition roller will be connect, axis parallel degree between three rollers is adjusted to and is less than 1mm, connect base location Water Cutting after by stacker automatic piling;
(8) high-temperature vapour maintenance
Stacker is sent in autoclave and carry out steam press maintenance; Pressure is 0.9MPa ~ 1MPa, keeps 10h at this pressure;
(9) dry
Sheet material drying machine is dried, and water ratio is lower than 10%;
(10) plate facing sand light
Carry out getting product after one side sanding through grinder in plate face.
3. partition plate according to claim 1, is characterized in that optimum raw material weight proportioning is as follows: oil shale waste 34 parts, carbide slag 11 parts, cement 9 parts, hardwood pulp 16 parts, nano oxidized zinc solution 9 parts, 21 parts, water.
4. partition plate according to claim 1, it is characterized in that oil shale waste fineness is more than 50 orders, cement adopts 32.5 grades of ordinary Portland cements, and in carbide slag, effective calcium amount is more than 70%, and carbide slag adopts the waste residue of resin processing plant's discharge.
5. partition plate according to claim 3, it is characterized in that oil shale waste fineness is more than 50 orders, cement adopts 32.5 grades of ordinary Portland cements, and in carbide slag, effective calcium amount is more than 70%, and carbide slag adopts the waste residue of resin processing plant's discharge.
6. partition plate according to claim 2, it is characterized in that adopting Pneumatic Pressure, shaping air pressure is 0.25 ~ 0.3MPa.
7. partition plate according to claim 3, it is characterized in that adopting Pneumatic Pressure, shaping air pressure is 0.25 ~ 0.3MPa.
8. partition plate according to claim 2, is characterized in that acupuncture combination felt selected by felt.
9. partition plate according to claim 2, it is characterized in that cutting in blank process locate belt cutting transfer rate be 20m/min, connecing base belt cutting transfer rate is 18m/min, makes slab not produce conveying cutting camber line from connecing base Belt Conveying to longitudinal cutting process of location belt.
10. partition plate according to claim 3, it is characterized in that cutting in blank process locate belt cutting transfer rate be 20m/min, connecing base belt cutting transfer rate is 18m/min, makes slab not produce conveying cutting camber line from connecing base Belt Conveying to longitudinal cutting process of location belt.
CN201410753826.5A 2013-03-21 2013-03-21 Partition plate Expired - Fee Related CN104671722B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201410753826.5A CN104671722B (en) 2013-03-21 2013-03-21 Partition plate

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
CN201410753826.5A CN104671722B (en) 2013-03-21 2013-03-21 Partition plate
CN201310124186.7A CN103172318B (en) 2013-03-21 2013-03-21 Antibacterial partition board

Related Parent Applications (1)

Application Number Title Priority Date Filing Date
CN201310124186.7A Division CN103172318B (en) 2013-03-21 2013-03-21 Antibacterial partition board

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CN104671722A true CN104671722A (en) 2015-06-03
CN104671722B CN104671722B (en) 2017-08-15

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105884276A (en) * 2016-04-11 2016-08-24 柳州市杰特建材有限责任公司 Furniture board and preparation process
CN109364834A (en) * 2018-11-10 2019-02-22 浙江理工大学 A kind of tri compound aeroge flame resistant heat insulation material and preparation method thereof by bamboo fiber reinforcement

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1104613A (en) * 1993-11-18 1995-07-05 中国建筑材料科学研究院房建材料与混凝土研究所 Manufacture of lightweight fibre-cement slab
US20040157724A1 (en) * 2003-02-07 2004-08-12 Doza Douglas K. Crack-resistant insulating dry refractory
CN101913832A (en) * 2010-08-04 2010-12-15 李彦峰 Antibacterial mildew-proof high-strength whitewash mortar
CN102093004A (en) * 2010-12-13 2011-06-15 郭东京 Composite tailing non-fired and non-steamed building block brick and preparation method thereof
CN102515675A (en) * 2011-11-16 2012-06-27 宁波易和绿色板业有限公司 Novel thermal insulation fireproof wall calcium silicate board and preparation method thereof

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1104613A (en) * 1993-11-18 1995-07-05 中国建筑材料科学研究院房建材料与混凝土研究所 Manufacture of lightweight fibre-cement slab
US20040157724A1 (en) * 2003-02-07 2004-08-12 Doza Douglas K. Crack-resistant insulating dry refractory
CN101913832A (en) * 2010-08-04 2010-12-15 李彦峰 Antibacterial mildew-proof high-strength whitewash mortar
CN102093004A (en) * 2010-12-13 2011-06-15 郭东京 Composite tailing non-fired and non-steamed building block brick and preparation method thereof
CN102515675A (en) * 2011-11-16 2012-06-27 宁波易和绿色板业有限公司 Novel thermal insulation fireproof wall calcium silicate board and preparation method thereof

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105884276A (en) * 2016-04-11 2016-08-24 柳州市杰特建材有限责任公司 Furniture board and preparation process
CN105884276B (en) * 2016-04-11 2018-03-20 柳州市杰特建材有限责任公司 A kind of Furniture panel and preparation technology
CN109364834A (en) * 2018-11-10 2019-02-22 浙江理工大学 A kind of tri compound aeroge flame resistant heat insulation material and preparation method thereof by bamboo fiber reinforcement

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Effective date of registration: 20191025

Address after: Friendship road 214500 Jingjiang City, Jiangsu Province town of bridge of Taizhou City No. 18

Patentee after: JINGJIANG KEERTE DRYING MACHINERY MANUFACTURING Co.,Ltd.

Address before: 325000 No. 4, Jinchuan Road, Tianhe street, Wenzhou economic and Technological Development Zone, Zhejiang, China

Patentee before: Ye Changqing

CF01 Termination of patent right due to non-payment of annual fee
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20170815