CN105884276A - Furniture board and preparation process - Google Patents

Furniture board and preparation process Download PDF

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Publication number
CN105884276A
CN105884276A CN201610221347.8A CN201610221347A CN105884276A CN 105884276 A CN105884276 A CN 105884276A CN 201610221347 A CN201610221347 A CN 201610221347A CN 105884276 A CN105884276 A CN 105884276A
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CN
China
Prior art keywords
board
furniture
wood
blank
preparation technology
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN201610221347.8A
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Chinese (zh)
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CN105884276B (en
Inventor
黄俊杰
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
LIUZHOU JIE TE BUILDING MATERIALS Co Ltd
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LIUZHOU JIE TE BUILDING MATERIALS Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Priority to CN201610221347.8A priority Critical patent/CN105884276B/en
Publication of CN105884276A publication Critical patent/CN105884276A/en
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Publication of CN105884276B publication Critical patent/CN105884276B/en
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Classifications

    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B1/00Producing shaped prefabricated articles from the material
    • B28B1/52Producing shaped prefabricated articles from the material specially adapted for producing articles from mixtures containing fibres, e.g. asbestos cement
    • B28B1/525Producing shaped prefabricated articles from the material specially adapted for producing articles from mixtures containing fibres, e.g. asbestos cement containing organic fibres, e.g. wood fibres
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B3/00Producing shaped articles from the material by using presses; Presses specially adapted therefor

Abstract

The invention relates to the technical field of furniture materials, in particular to a furniture board and a preparation process. The furnace board is mainly prepared from pure silicon cement, quartz powder, wood fibers, bentonite, silica fume, glassy water, carbon fibers, calcium hydroxide, wood meal, perlite and mineral fibers. The preparation process mainly comprises steps as follows: slurry is obtained by mixing components of raw materials and water; water in the slurry is removed with a slurry aggregating process, and the slurry is pressed to form a blank; the blank is steamed under high pressure at high temperature and dried; the surface of the dried blank is sanded, roller coating and sealing are performed, the blank is dried, and the furniture board is obtained. The mixed material is prepared and formed in a high-temperature and high-pressure reaction manner, the stretching and bending strength is improved by means of the characteristics of materials, so that the furniture board has the characteristics of fire prevention, moisture prevention and deformation prevention, no chemical reagent is added to the board, and the furniture board is environment-friendly, beneficial to health and suitable for being used at home; the board further has the characteristics that the board can be nailed, sawed and the like, has good processability and is suitable for being used as the furniture board.

Description

A kind of Furniture panel and preparation technology
Technical field
The present invention relates to furniture material technical field, especially relate to a kind of Furniture panel and preparation technology.
Background technology
Sheet material in the market can be divided into solid wood board, the big class of wood-based plate two by material classification;Solid wood board It it is exactly the wood plank using complete timber to make.These sheet materials are sturdy and durable, lines natural, are dresses Repair excellent in choosing.But owing to this type of sheet material cost is high, and construction process requirement is high, in finishing Use the most few on the contrary.At present in addition to floor and door leaf can use solid wood board, general furniture is used Sheet material be all wood-based plate.
Wood-based plate is with timber or other non-wood plants as raw material, is separated into respectively through certain machining After planting unit material, apply or do not apply adhesive and the sheet material of other additive gluings or mold pressing Goods.Mainly including plywood, three major types product such as wood shavings (particle) plate and fibre board etc., it extends Product and deep processed product reach hundreds of.Wood-based plate can improve the comprehensive utilization ratio of timber, 1 cubic metre of people Making plate can replace 3~5 cubic metres of logs to use.
The advantage of wood-based plate is: breadth is big, structural good, easy construction;Dilation rate is low, chi Very little stable, material relatively sawn timber is uniform, is unlikely to deform cracking;As the veneer of raw material of artifical plate and various Particle is prone to dipping, thus can make various functional processing (such as fire-retardant, anticorrosion, nonshrink, wear-resisting etc.); Thickness level and the density level suitability of wider range are strong;Brake forming performance is better than sawn timber.
The shortcoming of wood-based plate is that water resistance is poor, and glue-line can be aging, long-time bearing ability, uses Time limit than sawn timber much shorter, bending resistance and tensile strength all inferior to sawn timber.It addition, wood-based plate fire-retardant, Anticorrosion, nonshrink etc. processes, and generally uses the mode that chemicals (such as formaldehyde) soaks, heavy contamination, Unhealthful.
In order to increase the intensity of wood-based plate, some wood-based plate with the addition of glass fibre or steel fibre. But, glass fibre is under the occasion of soda acid after high temperature high pressure process, and its tension intensity is almost It is zero;And if using steel fibre, its protective layer need will at more than 10mm, but Furniture panel Generally also only having about 10mm, if protective layer thickness is inadequate, then steel fibre gets rusty easily, and such as Really protective layer is accomplished sufficiently thick, and in conjunction with the steel fibre of big proportion, the weight of whole sheet material can be very big, does Furniture out can be the heaviest, is difficult to make and transport.
Summary of the invention
It is an object of the invention to provide a kind of Furniture panel, have environmental protection, fire prevention, protection against the tide, Indeformable feature, is suitable as the alternative plate of furniture and uses.
The Furniture panel that the present invention provides, calculated in weight percent, mainly by following raw material components system For forming:
Pure silicon cement 20%~25%;
Silica flour 22%~28%;
Wood fibre 10%~14%;
Bentonite 5%~7%;
SILICA FUME 5%~7%;
Bath of glass 0.1%~0.3%;
Carbon fiber 0.3%~0.5%;
Calcium hydroxide 16%~20%;
Wood powder 4%~6%;
Perlite 0.8%~1.4%;
Ore deposit fiber 2.5%~3.5%.
The materials such as cement, silica flour, calcium hydroxide and SILICA FUME in component are form substrate;Group Wood powder in Fen and perlite can alleviate the quality of Furniture panel, alleviate weight;Carbon in component is fine Dimension, wood fibre and ore deposit fiber can increase the elastic modelling quantity of Furniture panel, improve bending resistance and tension is strong Degree.
Further, calculated in weight percent, this Furniture panel is mainly prepared by following raw material components Form:
Pure silicon cement 22.6%, silica flour 25.3%, wood fibre 12%, bentonite 5.9%, micro-silicon Powder 6.2%, bath of glass 0.2%, carbon fiber 0.4%, calcium hydroxide 18.1%, wood powder 5.2%, Margarita Rock 1.1% and ore deposit fiber 3%.
Further, described silica flour is 450~550 mesh, and described wood powder is 70~90 mesh.
Further, described silica flour is 500 mesh, and described wood powder is 80 mesh.
Present invention also offers the preparation technology of a kind of described Furniture panel, specifically include following steps:
Raw material components and water are mixed to get slip;
Described slip is dehydrated by collection sizing process and is pressed into blank;
By described blank autoclave at high temperature, and dry;
By the blank surface sanding of drying, roller coating front cover and dry, obtain Furniture panel.
Further, described collection sizing process comprises the following steps:
Cloth is starched: described slip uniform spreading on the woollen blanket with water penetration;
De-watering of slurries: use vacuum dehydration, plate to scrape the combination dewatering type of water and extrusion dehydration, make The final water content of slurry reaches 24%~28%;
Compressing: moist slurry after dehydration will be pressed into base on woollen blanket, and the base substrate by molding Separate with woollen blanket.
Further, it is additionally included in before preparing slip, the step to part material component pretreatment: will Wood powder and calcium hydroxide hybrid concurrency ferment 24~36 hours, then steaming and decocting 3.5~4.5 under conditions of 130 DEG C Hour
Further, also include the Furniture panel after drying carries out the step that wood grain is compound.
Further, in described slip, the percentage by weight of described raw material components is 16%~20%.
Further, during described autoclave at high temperature, temperature is 130 DEG C~180 DEG C, and pressure is 0.4kPa~0.7kPa;Described drying course uses high temperature air, and the temperature of air is 110 DEG C~130 DEG C, Humidity is 20%~30%, and drying time is 40min~50min;The moisture content of the blank after drying is 2% Left and right.
Further, described compressing employing roller press realizes, and the nominal pressure of described roller press is 250kg~800kg.
The invention have the benefit that
Mixing material is prepared molding by the way of high-temperature high-voltage reaction by the present invention, utilizes material itself Feature improve stretching and bending strength, and make it possess fire prevention, feature moistureproof, distortion-free, plate Material itself is without chemical reagent, environmental protection, and good for health, suitable family uses;
This sheet material also has can follow closely features such as can sawing, and processability is good, is suitable as Furniture panel.
Accompanying drawing explanation
In order to be illustrated more clearly that the specific embodiment of the invention or technology of the prior art Scheme, below by detailed description of the invention or description of the prior art required use attached Figure is briefly described, it should be apparent that, the accompanying drawing in describing below is the one of the present invention A little embodiments, for those of ordinary skill in the art, are not paying creative labor On the premise of Dong, it is also possible to obtain other accompanying drawing according to these accompanying drawings.
The rolling that the Furniture panel preparation technology that Fig. 1 provides for the embodiment of the present invention three uses The front view of machine;
Fig. 2 is the left view of the roller press shown in Fig. 1.
Detailed description of the invention
Below in conjunction with accompanying drawing, technical scheme is clearly and completely described, it is clear that Described embodiment is a part of embodiment of the present invention rather than whole embodiments.Based on this Embodiment in bright, those of ordinary skill in the art are obtained under not making creative work premise Every other embodiment, broadly fall into the scope of protection of the invention.
In describing the invention, it should be noted that term " " center ", " on ", D score, " left ", The orientation of the instruction such as " right ", " vertically ", " level ", " interior ", " outward " or position relationship are for based on accompanying drawing institute The orientation shown or position relationship, be for only for ease of the description present invention and simplify description rather than instruction Hint indication device or element must have specific orientation, with specific azimuth configuration and operation, Therefore it is not considered as limiting the invention.Additionally, term " first ", " second ", " the 3rd " are only For descriptive purposes, and it is not intended that instruction or hint relative importance.
In describing the invention, it should be noted that unless otherwise clearly defined and limited, art Language " is installed ", " being connected ", " connection " should be interpreted broadly, and connects for example, it may be fixing, it is possible to Being to removably connect, or it is integrally connected;Can be to be mechanically connected, it is also possible to be electrical connection;Can Being to be joined directly together, it is also possible to be indirectly connected to by intermediary, can be the company of two element internals Logical.For the ordinary skill in the art, can understand that above-mentioned term is at this with concrete condition Concrete meaning in bright.
Embodiment 1
The Furniture panel of the offer in the present embodiment, calculated in weight percent, by following raw material components It is prepared from:
Pure silicon cement 22.6%, silica flour 25.3%, wood fibre 12%, bentonite 5.9%, micro-silicon Powder 6.2%, bath of glass 0.2%, carbon fiber 0.4%, calcium hydroxide 18.1%, wood powder 5.2%, Margarita Rock 1.1% and ore deposit fiber 3%.
Wherein, silica flour is 500 mesh, and described wood powder is 80 mesh.
The materials such as cement, silica flour, calcium hydroxide and SILICA FUME in component are form substrate;Group Wood powder in Fen and perlite can alleviate the quality of Furniture panel, alleviate weight;Carbon in component is fine Dimension, wood fibre and ore deposit fiber can increase the elastic modelling quantity of Furniture panel, improve bending resistance and tension is strong Degree.
Embodiment 2
The Furniture panel of the offer in the present embodiment, calculated in weight percent, by following raw material components It is prepared from:
Pure silicon cement 20%, silica flour 27%, wood fibre 13%, bentonite 7%, SILICA FUME 5%, Bath of glass 0.2%, carbon fiber 0.5%, calcium hydroxide 17%, wood powder 6%, perlite 1% and ore deposit Fiber 3.3%.
Wherein, silica flour is 470 mesh, and described wood powder is 85 mesh.
Embodiment 3
Furniture panel in embodiment one and two, prepares according to following processing step:
(1) to part material component pretreatment: by wood powder and calcium hydroxide hybrid concurrency ferment 24~36 Hour, then steaming and decocting 4 hours under conditions of 130 DEG C;
(2) raw material components and water are mixed to get slip;In slip, the weight percent of raw material components Ratio is 16%~20%;
(3) described slip is dehydrated by collection sizing process and is pressed into blank;
This collection sizing process comprises the following steps:
(301) cloth slurry: described slip uniform spreading on the woollen blanket with water penetration;
(302) de-watering of slurries: the combination using vacuum dehydration, plate to scrape water and extrusion dehydration takes off Water mode, makes the final water content of slurry reach 24%~28%;
(303) compressing: the moist slurry after dehydration on woollen blanket is pressed into base, and by molding Base substrate separate with woollen blanket.
(4) by described blank autoclave at high temperature, and dry;During autoclave at high temperature, temperature is 150 DEG C, Pressure is 0.5kPa;Drying course uses high temperature air, and the temperature of air is 120 DEG C, and humidity is 20%~30%, drying time is 45min;The moisture content of the blank after drying is about 2%;
(5) blank surface of drying is carried out secondary sanding by two sanders, is used three rollings Painting machine carries out three roller coating front cover operations and uses baking box to dry, and obtains Furniture panel;
(6) use compounding machine that the Furniture panel after drying carries out wood grain to be combined.
Further, described compressing employing roller press realizes, and the nominal pressure of described roller press is 250kN~800kN.
In the present embodiment, the structure of roller press as depicted in figs. 1 and 2, specifically includes that forming tube group Part 1, breast roll assembly 4, main frame wallboard 2, pressure arm 10 and air bag more than 11 major part.
Main frame wallboard 2 is divided into two pieces, left and right, is each attached on bottom surface.Lead between two blocks of main frame wallboards 2 Cross distance sink tube 6 and support connection, and be arranged to type tube bearing block 7 on the top of main frame wallboard 2, simultaneously Installation forming cartridge module 1.
Pressure arm 10 is arranged on two blocks of main frame wallboards 2 in articulated manner by pressure arm swivel pin 5 Between position on the lower.Pressure arm 10 forms the lever construction with pressure arm swivel pin 5 as fulcrum.
On the one arm of pressure arm 10, by backing plate 9, breast roll bearing block 8 is installed, and breast is installed Roll assembly 4.Breast roll assembly 4 is positioned at the underface of forming tube assembly 1 or the most inclined position.
The end of the arm of breast roll assembly 4 is installed at pressure arm 10, air bag 11 is set.Air bag 11 Upper end is connected with pressure arm 10, and lower end is fixed on main frame wallboard 2.
So, the lifting of breast roll assembly 4 can be realized by the harmomegathus controlling air bag 11, thus adjust Produced force value between joint breast roll assembly 4 and forming tube assembly 1.
During regulation, forming tube assembly 1 position is motionless, is adjusted merely by the position of breast roll assembly 4 Putting and regulate briquetting pressure, regulation process is convenient simply;Breast roll group is controlled by air bag 11 The lifting of part 4, response speed is fast, briquetting pressure can be made to reach desired value in very short time.
When breast roll assembly 4 is positioned at the most inclined position of forming tube assembly 1, forming tube assembly 1 Central shaft and breast roll assembly 4 central shaft projection in the horizontal plane between spacing be typically taken as -20mm~150mm, wherein, negative value represents that the central shaft of breast roll assembly 4 is positioned at forming tube assembly 1 Central shaft and pressure arm swivel pin 5 between, on the occasion of represent breast roll assembly 4 central shaft be positioned at molding Between central shaft and the air bag 11 of cartridge module 1.
Preferably, the central shaft of the central shaft of forming tube assembly 1 and breast roll assembly 4 is in the horizontal plane Spacing between projection is preferably 0~50mm.
The lifting of harmomegathus with breast roll assembly 4 in order to make air bag 11 preferably coordinates, and needs according to breast Eccentric situation between roll assembly 4 and forming tube assembly 1 carries out the further setting of setting angle.
Being set as type tube assembly 1 center with the line at breast roll assembly 4 center and the angle of vertical direction is a, The centrage of air bag 11 and the angle of horizontal direction are b, then need a Yu b complementary.
Under normal circumstances, according to central shaft and the breast roll assembly 4 of the forming tube assembly 1 be above given Spacing between central shaft projection in the horizontal plane, the span arranging angle a is -1.04 °~7.72 °, wherein, negative value represents that the central shaft of breast roll assembly 4 is positioned at forming tube assembly 1 Between central shaft and pressure arm swivel pin 5, it is positioned at forming tube on the occasion of the central shaft representing breast roll assembly 4 Between central shaft and the air bag 11 of assembly 1.
Preferably, the span of angle a is 0~2.59 °.
In a preferred embodiment of the invention, it is also possible to set away from one end of air bag 11 at pressure arm 10 Put oil cylinder 3.
Oil cylinder 3 typically uses the mode being vertically arranged, and its upper end is hinged with main frame wallboard 2, lower end with Pressure arm 10 is hinged.
Oil cylinder 3 uses as auxiliary pressurized equipment.The force value of the compressing needs of general conventional plate For 25t, only with air bag 11;And during low-density and high-strength plate, need the force value of about 80t, Now need by air bag 11 and oil cylinder 3 with the use of, thus improve the force value upper limit, reach technique Demand.
For ensureing oil cylinder 3 and the co-ordination of air bag 11, need oil cylinder 3 and the position of air bag 11 It is configured.
If the distance between the central shaft of described oil cylinder 3 and pressure arm swivel pin 5 is L0, described pressure Distance between the vertical plane at arm swivel pin 5 and breast roll assembly 4 central shaft place is L1, described breast roll Distance between the vertical plane at assembly 4 central shaft place and air bag 11 upper surface central point is L2;Then lead to In the case of Chang, set L0: L1: L2=1:1:1.
Aforementioned proportion relation character closes mechanics principle, it is possible to pressure oil cylinder 3 and air bag 11 provided is Being applied on breast roll assembly 4 of limits so that it is maximum briquetting pressure can be reached.
This equipment is for collecting the compressing step of slurry processes base, and response speed is fast, easy to adjust, becomes Type force value is high, it is possible to be applicable to the fiber cement tile of various requirement of strength, plate compressing.
Last it is noted that various embodiments above is only in order to illustrate technical scheme, rather than It is limited;Although the present invention being described in detail with reference to foregoing embodiments, this area Those of ordinary skill is it is understood that the technical scheme described in foregoing embodiments still can be entered by it Row amendment, or the most some or all of technical characteristic is carried out equivalent;And these amendment or Person replaces, and does not make the essence of appropriate technical solution depart from the model of various embodiments of the present invention technical scheme Enclose.

Claims (10)

1. a Furniture panel, it is characterised in that calculated in weight percent, mainly by following former Material component is prepared from:
Pure silicon cement 20%~25%, silica flour 22%~28%, wood fibre 10%~14%, swelling Soil 5%~7%, SILICA FUME 5%~7%, bath of glass 0.1%~0.3%, carbon fiber 0.3%~0.5%, hydrogen Calcium oxide 16%~20%, wood powder 4%~6%, perlite 0.8%~1.4% and ore deposit fiber 2.5%~3.5%.
Furniture panel the most according to claim 1, it is characterised in that by weight percentage Calculate, be mainly prepared from by following raw material components:
Pure silicon cement 22.6%, silica flour 25.3%, wood fibre 12%, bentonite 5.9%, micro-silicon Powder 6.2%, bath of glass 0.2%, carbon fiber 0.4%, calcium hydroxide 18.1%, wood powder 5.2%, treasure Pearl rock 1.1% and ore deposit fiber 3%.
Furniture panel the most according to claim 1 and 2, it is characterised in that described silica flour Being 450~550 mesh, described wood powder is 70~90 mesh.
4. the preparation technology of Furniture panel described in any one of claims 1 to 3, it is characterised in that bag Include following steps:
Raw material components and water are mixed to get slip;
Described slip is dehydrated by collection sizing process and is pressed into blank;
By described blank autoclave at high temperature, and dry;
By the blank surface sanding of drying, roller coating front cover and dry, obtain Furniture panel.
5. preparation technology described in claim 4, it is characterised in that described collection sizing process includes following Step:
Cloth is starched: described slip uniform spreading on the woollen blanket with water penetration;
De-watering of slurries: use vacuum dehydration, plate to scrape the combination dewatering type of water and extrusion dehydration, The final water content making slurry reaches 24%~28%;
Compressing: moist slurry after dehydration will be pressed into base on woollen blanket, and the base substrate by molding Separate with woollen blanket.
6. preparation technology described in claim 4, it is characterised in that be additionally included in before preparing slip, Step to part material component pretreatment: by little with calcium hydroxide hybrid concurrency ferment 24~36 for wood powder Time, then steaming and decocting 3.5~4.5 hours under conditions of 130 DEG C.
7. preparation technology described in claim 4, it is characterised in that also include the furniture after drying Sheet material carries out the step that wood grain is compound.
8. preparation technology described in claim 4, it is characterised in that in described slip, described raw material The percentage by weight of component is 16%~20%.
9. preparation technology described in claim 4, it is characterised in that during described autoclave at high temperature, Temperature is 130 DEG C~180 DEG C, and pressure is 0.4kPa~0.7kPa;Described drying course uses high temperature air, The temperature of air is 110 DEG C~130 DEG C, and humidity is 20%~30%, and drying time is 40min~50min.
10. preparation technology described in claim 5, it is characterised in that described compressing employing rolls Machine realizes, and the nominal pressure of described roller press is 250kg~800kg.
CN201610221347.8A 2016-04-11 2016-04-11 A kind of Furniture panel and preparation technology Active CN105884276B (en)

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Application Number Priority Date Filing Date Title
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CN105884276B CN105884276B (en) 2018-03-20

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CN107232768A (en) * 2017-06-10 2017-10-10 刘彩平 A kind of carbon fiber tea tray or tea table
CN111423204A (en) * 2020-05-27 2020-07-17 上海志江艺术装饰材料有限公司 Material for diatom ooze decorative plate and preparation method of diatom ooze decorative plate

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CN109250990A (en) * 2018-11-17 2019-01-22 长沙浩然医疗科技有限公司 A kind of production technology of environmental protection furniture material

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107232768A (en) * 2017-06-10 2017-10-10 刘彩平 A kind of carbon fiber tea tray or tea table
CN111423204A (en) * 2020-05-27 2020-07-17 上海志江艺术装饰材料有限公司 Material for diatom ooze decorative plate and preparation method of diatom ooze decorative plate
CN111423204B (en) * 2020-05-27 2022-01-28 上海志江艺术装饰材料有限公司 Material for diatom ooze decorative plate and preparation method of diatom ooze decorative plate

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