CN104670545B - The full-automatic stack of retainer, packaging process equipment - Google Patents
The full-automatic stack of retainer, packaging process equipment Download PDFInfo
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- CN104670545B CN104670545B CN201510073787.9A CN201510073787A CN104670545B CN 104670545 B CN104670545 B CN 104670545B CN 201510073787 A CN201510073787 A CN 201510073787A CN 104670545 B CN104670545 B CN 104670545B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B11/00—Wrapping, e.g. partially or wholly enclosing, articles or quantities of material, in strips, sheets or blanks, of flexible material
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Abstract
The full-automatic stack of retainer, packaging process equipment, it is characterized in that including frame, frame arranges automatic material stacking set thin film mechanism and automatic edge sealing thermal contracting mechanism, described automatic material stacking overlaps thin film mechanism and includes retainer conveying feeding apparatus, stack plug conveyer device, film tube suit conveyer device, thin film chopping up apparatus and manipulator transferring device, and automatic edge sealing thermal contracting mechanism includes sealing crimping unit and shrinkage apparatus.By retainer automatic material stacking, and outside the retainer group that superposition is good, automatically overlap thin film, automatically carry out whole group of retainer again sealing, compress, flanging, finally packing film is carried out thermal contraction, make whole packaging more consolidation, it is ensured that entirety is more attractive in appearance, and everything utilizes cylinder, motor etc. to be automatically performed, alleviate the labor intensity of workman, improve production efficiency.
Description
Technical field
The present invention relates to the process equipment of retainer, particularly relate to the full-automatic stack of retainer, packaging add
Construction equipment.
Background technology
Retainer is one of key fitment of bearing, and its quality is good with bad, directly affects bearing quality, existing holding
Frame after punch forming, be all by workman by being carried out of one basket of basket of finished product, dry and antirust treatment, more one by one will by workman
Retainer stacks up by hand, often folds 100, more manually rolls with thin film anti-tarnish paper, and entered by manual operation hot press
Row hot-pressing, edge-sealing, accordingly even when fastest skilled worker every day also can only be about Bao Erwan sheet, the labor intensity of workman is big,
Production efficiency is low, and labour cost is high, and whole group of retainer packing film not consolidation after hot-pressing, edge-sealing, the most whole group of guarantor
Holding in the endoporus the most directly filling in whole group of retainer two after the longer packing film in frame two passes through hot-pressing, edge-sealing, two is longer
Packing film easily deviate from, affect attractive in appearance.
Summary of the invention
The invention aims to the shortcoming overcoming prior art to exist, it is provided that a kind of retainer automatic charging superposition,
And outside the retainer group that superposition is good packing film on set, then packing film sealed automatically, compress, flanging, pyrocondensation, make
Packing film reaches consolidation, it is ensured that entirety is more attractive in appearance, and everything is automatically performed, and alleviates labor strength, improves and produces
The full-automatic stack of retainer of efficiency, packaging process equipment.
The full-automatic stack of retainer of the present invention, packaging process equipment technical scheme be: it is characterized in that including machine
Frame, arranges automatic material stacking set thin film mechanism and automatic edge sealing thermal contracting mechanism in frame, and described automatic material stacking overlaps thin film mechanism bag
Include retainer conveying feeding apparatus, stack plug conveyer device, film tube suit conveyer device, thin film chopping up apparatus and mechanical hand
Transfer device, described retainer conveying feeding apparatus includes that conveyer belt, conveyer belt are arranged on central rack, and conveyer belt is by carrying
Driven by motor is run, and arranges retainer on the conveyor belt, and described stack plug conveyer device includes stack plug, side core
Rod clamping cylinder, plug push cylinder and plug lift cylinder, and stack plug is arranged on the lower section of conveyer belt outlet, stack plug
Under plug base is set, side core rod clamping cylinder is set in the side of plug base, opposite side arranges side clamping seats, and side core rod presss from both sides
Plug base is clamped mutually by tight cylinder with side clamping seats, and side core rod clamping cylinder and side clamping seats connect pushing plate, and pushing plate is even
Connect plug and push cylinder, fixed plate in connecting on the piston rod of plug lift cylinder, middle fixed plate arranges the clamping of middle plug
The plug base that plug propelling movement cylinder conveying is come by cylinder and middle clamping seats, middle plug clamping cylinder and middle clamping seats folds
Tightly, described film tube suit conveyer device includes that fixed mount, fixed mount are arranged on upper rack, arranges thin on fixed mount top
Film roll, the side of fixed mount arranges roll left wheel seat and right roller mount, arranges left active rotating shaft in the wheel seat that rolls left, left active rotating shaft
One connects left active rubber wheel, arranges right active rotating shaft in right roller mount, the right active rubber of connection of right active rotating shaft
Wheel, the synchronized actuating device in other end of left and right active rotating shaft drives synchronous rotary, arranges between left and right active rubber wheel
Central principal axis, central principal axis arranges left clamping wheels and right clamping wheels, left clamping wheels and left active rubber wheel and thin film
Left side match, right clamping wheels and right active rubber wheel match with the right side of thin film, described thin film chopping up apparatus bag
Including base plate, base plate is arranged on the front side of fixed mount, arranges little gear and gear wheel on base plate, and little gear is nibbled mutually with gear wheel
Closing, little gear rotates through the first stepping driven by motor, gear wheel arranges knife rest, arranges blade in knife rest, and blade is through little cylinder
Driving, be shaped with annular groove on central principal axis, little cylinder drives blade to match with annular groove and thin film, described mechanical hand transmission dress
Putting and include the second motor, the motor shaft of the second motor connects shaft joint, arranges transmission cylinder on shaft joint, transmission
The piston rod of cylinder connects rotary cylinder, and rotary cylinder connects mechanical paw, and mechanical paw matches with whole group of retainer, machinery
Arranging compression cylinder on paw, the piston rod connected positioning plate of compression cylinder, compression cylinder drives location-plate and whole group of retainer
Upper end contacts, and described automatic edge sealing thermal contracting mechanism includes sealing crimping unit and shrinkage apparatus, described sealing flanging dress
Putting the flanged plate including arranged on left and right sides, arrange big cylinder between the flanged plate of arranged on left and right sides, the piston rod connection of big cylinder pushes away
Plate, push pedal arranges backing plate, and backing plate arranges front V-type seat, and front V-type seat arranges the whole group of retainer being cased with packing film, front V
The front side of type seat arranges front push cylinder, and the piston rod of front push cylinder contacts, at flanged plate with whole group of retainer on front V-type seat
Both sides outside guide pillar and tight whole cylinder be set, guide pillar top connects cross tube, and cross tube arranges heat-sealing bar, and guide pillar following connects
Sheer pole, sheer pole drives through cross bar lift cylinder, arranges tight whole head, tight whole head and whole group of guarantor on the piston rod of tight whole cylinder
Holding packing film at the endoporus of frame to match, described shrinkage apparatus includes rear V-type seat, installs and promotes cylinder, push away under frame
The piston rod of dynamic air cylinder is connected with rear V-type seat, arranges clamp fixing plate in the left and right sides of rear V-type seat, clamp fixing plate by
Clamp cylinder drives, and the side of clamp fixing plate arranges fixture, has the both sides of air vent, fixture and whole group of retainer in fixture
Clamping mutually, the opposite side in clamp fixing plate arranges side warm-air pipe and small machine, and side warm-air pipe communicates with the air vent of fixture, little
Driven by motor fixture rotates, and arranges warm-air pipe, the hot blast of upper warm-air pipe and whole group of retainer outer wall in the upside of rear V-type seat
Packing film contacts.
The invention discloses a kind of full-automatic stack of retainer, packaging process equipment, overlap thin film machine at automatic material stacking
Can install before structure and automatic edge sealing thermal contracting mechanism automatic blanking discharge mechanism, ultrasonic cleaning agency, dry body, atomization prevent
Rust mechanism, connects conveyer belt between each mechanism, automatic blanking discharge mechanism may utilize vibrating disk by vibration by each retainer
Recognizing face ordered arrangement, then by tape transport to ultrasonic cleaning agency, ultrasonic cleaning agency utilizes cleaning machine to conveying
On band, each retainer kerosene carries out ultrasonic waves for cleaning, then the retainer after being cleaned by conveyer belt is delivered to dry body and enters
Row dries up, then is delivered to be atomized antirust mechanism by the retainer dried up by conveyer belt, is atomized by antirust oil by high pressure, and is sprayed onto
On each retainer, the concrete structure of each mechanism above-mentioned is prior art, after can purchasing the most from the market and assemble
Form a process line, and the retainer after atomization continued on to automatic material stacking by conveyer belt and overlaps thin film mechanism,
When retainer runs the exit position to conveyer belt, retainer drops downwards, and is just enclosed within stack plug conveyer device
On stack plug, and infrared induction head can be set, when folded full 100 retainers, on stack plug in the side of stack plug
The sensing of retainer and infrared induction head contact, now to control conveyer belt out of service for conveying motor, and plug propelling movement cylinder
Piston rod promotes pushing plate, and pushing plate promotes side core rod clamping cylinder and side clamping seats, and now side core rod clamping cylinder presss from both sides with side
Tight seat is in clamped condition to plug base, and therefore side core rod clamping cylinder and side clamping seats drive plug base and stack plug
Together move forward, when plug moves to time above plug lift cylinder, and side core rod clamping cylinder and side clamping seats unclamp plug
Base, and return feeding next time of preparation in situ, and clamped plug base by middle plug clamping cylinder and middle clamping seats, now plug
The piston rod band disorder of internal organs fixed plate of lift cylinder moves up, plug clamping cylinder, middle clamping seats, plug in the drive of middle fixed plate
Base and stack plug rise, and when mobile to specified altitude assignment, synchronous transmission device drive left and right active rotating shaft to synchronize rotation
Turning, (the most left and right active rotating shaft is clipped in center to the left and right clamping wheels clamping rotatable engagement of left and right active rotating shaft and central principal axis
Between the clamping wheels on main shaft both sides, clamping wheels can be driven to rotate, make thin film in the extruding of clamping wheels with active rotating shaft
Coordinate and run downwards, central principal axis can be kept again to maintain static, owing to the thin film of film rolling is flat form, be set to retainer
First to be strutted before outside group, therefore central principal axis rises and struts membrane action, but central principal axis cannot be direct with fixture
Install fixing, hence with left and right active rubber wheel and the cooperation of left and right clamping wheels, make central principal axis be clamped solid
Fixed), make the thin film of film rolling move down and be enclosed within outside the stack plug of folded full retainer, after packaging, Synchronous Transmission fills
Putting out of service, left and right active rotating shaft and thin film are the most out of service, are now driven knife rest by the little cylinder of thin film chopping up apparatus,
Knife rest band cutting blade inwardly snaps in the annular groove of central principal axis, then is rotated by the first little gear of stepping driven by motor, little gear driven
Gear wheel rotates, and gear wheel band cutting blade rotates a circle, and cuts off, the thin film completing sleeve pipe now by manipulator transferring device
Transmission cylinder driving mechanical paw moves forward to be cased with whole group of retainer position of packing film, mechanical paw block whole group
The two ends up and down of retainer, then driven location-plate downwardly against whole group of retainer by compression cylinder, make mechanical paw protect whole group
Holding frame reliable clamping, now plug lift cylinder band disorder of internal organs fixed plate moves down, plug clamping cylinder in the drive of middle fixed plate
Moving down with middle clamping seats, middle plug clamping cylinder and middle clamping seats drive plug base and stack plug to exit downwards whole group
Retainer, then by the second stepping driven by motor transmission cylinder, mechanical paw and whole group of retainer around the second motor
Motor shaft rotate 180 ° to sealing crimping unit front V-type seats put, rotate while, rotary cylinder driving mechanical paw around
The cylinder axis half-twist of rotary cylinder, making mechanical paw is that transverse horizontal is arranged, and mechanical paw drives whole group of retainer to be horizontal stroke
To being horizontally disposed with, making whole group of retainer corresponding with front V-type seat, now compression cylinder drives location-plate to unclamp, and will be cased with packaging
Whole group of retainer of thin film is put on front V-type seat, the flanged plate of arranged on left and right sides keep off at two of whole group of retainer, prevent whole
Group retainer is loose, is then driven sheer pole to move down by the piston rod of cross bar lift cylinder, and sheer pole is on guide pillar drives
Cross bar moves down, and cross tube drives the heat-sealing bar of both sides to move down, and heat-sealing bar can connect temperature control sealing machine so that it is locate always
In the state of heating, when its move down the packing film unnecessary with whole group of retainer both sides contact time, heat-sealing pole pair packaging
Film heating, seals the annular membrane that both sides are unnecessary, and after sealing, cross bar lift cylinder drives heat-sealing bar upwards to return former
Position, the piston rod of the tightest whole cylinder drives tight whole head, and packing film unnecessary for two ends after sealing is filled in whole group of guarantor by tight whole head
Holding in the endoporus of frame, after stoppering, tight whole head exits, and the piston rod of big cylinder drives push pedal to be moved rearwards by, and push pedal drives backing plate and front
V-type seat is moved rearwards by, and front V-type seat drives the most sealed and is moved rearwards by by the whole group of retainer that two is the most whole, whole group of holding
Frame is while being moved rearwards by, and the packing film at its two and flanged plate contact internal walls, the packaging making whole group of retainer two is thin
Film crimping is smooth, and current V-type seat moves to (rear V-type seat now be less than front V-type seat) when contacting with rear V-type seat, front pushes away gas
Whole group of retainer on front V-type seat is shifted onto on rear V-type seat by cylinder, and front V-type seat is return and prepared in situ to enter next group retainer
Row sealing flanging, then V-type seat is pushed up by the piston rod promoting cylinder, when the height of whole group of retainer is consistent with fixture,
Being driven clamp fixing plate to medial movement by clamp cylinder, clamp fixing plate drives fixture inwardly to clamp the two of whole group of retainer
Head, after promoting cylinder to drive, V-type seat exits downwards retainer, and now side warm-air pipe and upper warm-air pipe are started working blowout hot blast,
The hot blast of side warm-air pipe blowout carries out uniform heat through the air vent of fixture to the packing film in whole group of retainer two endoporus
Contracting, the hot blast of upper warm-air pipe blowout carries out uniform pyrocondensation, meanwhile, small machine band to the packing film of whole group of retainer outer wall
Dynamic fixture rotates, and fixture drives whole group of retainer to rotate, and makes the whole circle packing film of whole group of retainer outer wall can obtain uniformly
Pyrocondensation, the more consolidation of the packing film after pyrocondensation, internal retainer is difficult to loose, makes whole group of retainer packaging more attractive in appearance.
The full-automatic stack of this programme retainer, packaging process equipment, by retainer automatic material stacking, and in the good retainer group of superposition
The outer thin film that automatically puts, more automatically carry out whole group of retainer sealing, compress, flanging, finally packing film is carried out thermal contraction,
Make whole packaging more consolidation, it is ensured that entirety is more attractive in appearance, and everything utilizes cylinder, motor etc. to be automatically performed, and alleviates
The labor intensity of workman, improves production efficiency.
The full-automatic stack of retainer of the present invention, packaging process equipment, described frame arranges left and right two groups of conveyings
Band, pushing cylinder with corresponding stack plug below conveyer belt outlet, side core rod clamping cylinder, plug is two groups, left and right.Two
Group conveyer belt carries retainer simultaneously, improves the efficiency of stack.Described synchronous transmission device includes synchronous motor, synchronous motor
Output shaft through first Timing Belt connect left synchromesh gear, left synchromesh gear is meshed with right synchromesh gear, left synchromesh gear warp
Axle connects the first lower-left belt pulley, and the first lower-left belt pulley warp beam connects the first left shaft holder, and the first lower-left belt pulley is through second
Left Timing Belt connects the first upper left belt pulley, and the first upper left belt pulley warp beam connects the first left shaft holder, the second upper left belt pulley
With the second left shaft holder, the second upper left belt pulley connects the second lower-left belt pulley, the second lower-left belt pulley through the 3rd left Timing Belt
Being connected with the other end of left active rotating shaft, right synchromesh gear warp beam connects the first bottom right belt pulley, the first bottom right belt pulley warp
Axle connects the first right bearing seat, and the first bottom right belt pulley connects the first upper right belt pulley, the first upper right skin through the second right Timing Belt
Belt wheel warp beam connects the first right bearing seat, the second upper right belt pulley and the second right bearing seat, and the second upper right belt pulley is right through the 3rd
Timing Belt connects the second bottom right belt pulley, and the second bottom right belt pulley is connected with the other end of right active rotating shaft, described left wheel
Left adjustment seat is set on Zuo, right roller mount arranges right adjustment seat, double end screw mandrel, double end screw mandrel are set between left and right adjustment seat
A connection adjusting handle, double end screw mandrel peripheral hardware is put along tooth nut and sets one's teeth on edge nut, joins with left adjustment seat screw thread along tooth nut
Close, set one's teeth on edge nut and right adjustment seat threaded engagement.Driving double end screw mandrel to rotate by rotating adjusting handle, double end screw mandrel can carry
Dynamic left and right adjustment seat relatively moves, and left and right adjustment seat drives left and right roller mount to relatively move, so that left and right active
The central principal axis that rubber wheel is suitable for different thicknesses size matches；And after moving left and right adjustment seat and left and right roller mount,
Left and right active rotating shaft also can produce movement, and the second left and right bottom pulley being simultaneously connected with left and right active rotating shaft other end also can
Produce mobile, and use this synchronous transmission device, ensureing the first left and right bottom pulley, the first left and right upper belt pulley and second
In the case of left and right upper belt pulley maintains static, the second left and right bottom pulley and left and right active rotating shaft can arbitrarily regulate left and right
Position, easy to adjust.12 left driven spindles are set on the described wheel seat that rolls left, one of each left driven spindle connection left from
Dynamic rubber wheel, right roller mount arranges 12 right driven spindles, a right driven rubber wheel of connection of each right driven spindle,
The left and right sides of central principal axis arranges the left and right clamping in corresponding 12 group wheels, left and right clamping wheels and left and right driven rubber
Rubber tire matches.There are left and right active rubber wheel and left and right driven rubber wheel reliable to central principal axis clamping.Described base plate
Under clamping frame cylinder is set, the piston rod of clamping frame cylinder connects thin film and steps up frame, thin film step up frame to the annular groove of central principal axis below
Thin film clamp mutually.Owing to thin film has toughness, when thin film chopping up apparatus is when cutting thin film, clamping frame cylinder promote film-clamp
Tight frame, is pressed on thin film on central principal axis, thus produces skew when avoiding thin film to cut and cannot be cut off.
Accompanying drawing explanation
Fig. 1 is the full-automatic stack of retainer of the present invention, the structural representation of packaging process equipment；
Fig. 2 is the structural representation that automatic material stacking overlaps thin film mechanism；
Fig. 3 is the schematic front view of stack plug conveyer device；
Fig. 4 is the schematic top plan view of stack plug conveyer device；
Fig. 5 is the A A direction schematic cross-section of Fig. 4；
Fig. 6 is the B B direction schematic cross-section of Fig. 4；
Fig. 7 is the schematic front view of film tube suit conveyer device；
Fig. 8 is that the left and right clamping wheels on central principal axis coordinate with left and right active rubber wheel and left and right driven rubber wheel
Status architecture schematic diagram；
Fig. 9 is left and right adjustment seat and double end screw mandrel mated condition structural representation；
Figure 10 is the schematic front view of the left synchromesh gear left active rotating shaft of drive of synchronous transmission device；
Figure 11 is the schematic front view of the right synchromesh gear right active rotating shaft of drive of synchronous transmission device；
Figure 12 is that synchronous motor drives left synchromesh gear and the structural representation of right synchromesh gear；
Figure 13 is the structural representation of thin film chopping up apparatus；
Figure 14 is the structural representation of manipulator transferring device；
Figure 15 is the structural representation of automatic edge sealing thermal contracting mechanism；
Figure 16 is the schematic front view of sealing crimping unit；
Figure 17 is the schematic top plan view of sealing crimping unit；
Figure 18 is the schematic front view of shrinkage apparatus；
Figure 19 is the schematic top plan view of shrinkage apparatus partial enlargement；
Figure 20 is automatic blanking discharge mechanism, ultrasonic cleaning agency, dry body, atomization antirust mechanism automatic material stacking set
Thin film mechanism and automatic edge sealing thermal contracting mechanism form the schematic perspective view of whole piece streamline.
Detailed description of the invention
The present invention relates to a kind of full-automatic stack of retainer, packaging process equipment, as shown in Fig. 1 Figure 20, it is special
Levy and be: include frame 1, frame arranges automatic material stacking set thin film mechanism 17 and automatic edge sealing thermal contracting mechanism 18, described from
Fold Liao Tao thin film mechanism 17 includes retainer conveying feeding apparatus 2, stack plug conveyer device 3, film tube suit conveying dress
Putting 4, thin film chopping up apparatus 8 and manipulator transferring device 9, described retainer conveying feeding apparatus 2 includes conveyer belt 21, conveying
Band is arranged in the middle part of frame 1, and conveyer belt is driven operation by carrying motor 22, arranges retainer 23 on the conveyor belt, described
Stack plug conveyer device 3 include that stack plug 31, side core rod clamping cylinder 32, plug push cylinder 33 and plug lifting air
Cylinder 34, stack plug is arranged on the lower section of conveyer belt 21 outlet, arranges plug base 35, at the one of plug base under stack plug
Side arranges side core rod clamping cylinder 32, and opposite side arranges side clamping seats 36, and side core rod clamping cylinder and side clamping seats are at the bottom of plug
Seat 35 phase clamps, and side core rod clamping cylinder 32 and side clamping seats 36 connect pushing plate 37, and pushing plate connects plug and pushes cylinder 33,
Fixed plate 38 in connecting on the piston rod of plug lift cylinder 34, middle fixed plate arranges middle plug clamping cylinder 39 and middle folder
The plug base 35 that plug propelling movement cylinder 33 conveying is come by tight seat 30, middle plug clamping cylinder and middle clamping seats clamps mutually, institute
The film tube suit conveyer device 4 stated includes fixed mount 41, and fixed mount is arranged on frame 1 top, arranges thin on fixed mount top
Film roll 42, the side of fixed mount arranges roll left wheel seat 43 and right roller mount 44, arranges left active rotating shaft 45, left master in the wheel seat that rolls left
One left active rubber wheel 46 of connection of dynamic rotating shaft, arranges right active rotating shaft 47, a company of right active rotating shaft in right roller mount
Connecing right active rubber wheel 48, the synchronized actuating device in other end 49 of left and right active rotating shaft drives synchronous rotary, left and right master
Between dynamic rubber wheel, central principal axis 50 is set, central principal axis arranges left clamping wheels 51 and right clamping wheels 52, left clamping wheel
Group and left active rubber wheel 46 match with the left side of thin film, the right side phase of right clamping wheels and right active rubber wheel 48 and thin film
Coordinating, described thin film chopping up apparatus 8 includes base plate 81, and base plate is arranged on the front side of fixed mount 41, arranges little tooth on base plate
Wheel 82 and gear wheel 83, little gear is meshed with gear wheel, and little gear is rotated through the first motor 84, and gear wheel sets
Knife-carrier 85, arranges blade 86 in knife rest, blade drives through little cylinder 89, is shaped with annular groove 78, little cylinder on central principal axis 50
Band cutting blade matches with annular groove and thin film, and described manipulator transferring device 9 includes the second motor 91, the second stepping electricity
The motor shaft of machine connects shaft joint 92, arranges transmission cylinder 93 on shaft joint, and the piston rod of transmission cylinder connects rotary cylinder
94, rotary cylinder connects mechanical paw 95, and mechanical paw matches with whole group of retainer, mechanical paw arranges compression cylinder
96, the piston rod connected positioning plate 97 of compression cylinder, compression cylinder drives location-plate to contact with whole group of retainer 106 upper end,
Described automatic edge sealing thermal contracting mechanism includes sealing crimping unit 10 and shrinkage apparatus 12, and described sealing crimping unit includes
The flanged plate 101 of arranged on left and right sides, arranges big cylinder 102 between the flanged plate of arranged on left and right sides, the piston rod connection of big cylinder pushes away
Plate 103, push pedal arranges backing plate 104, and backing plate arranges front V-type seat 105, and front V-type seat arranges be cased with packing film whole group
Retainer 106, the front side of front V-type seat arranges front push cylinder 107, the piston rod of front push cylinder and whole group of holding on front V-type seat
Frame 106 contacts, and arranges guide pillar 108 and tight whole cylinder 109 outside the both sides of flanged plate 101, and guide pillar top connects cross tube
110, cross tube arranges heat-sealing bar 111, guide pillar following connects sheer pole 112, and sheer pole drives through cross bar lift cylinder 113,
The piston rod of tight whole cylinder 109 arranges the most whole 114, packing film phase at tight whole head and the endoporus of whole group of retainer 106
Coordinating, described shrinkage apparatus 12 includes rear V-type seat 121, installs for 1 time in frame and promotes cylinder 122, promotes the piston rod of cylinder
Being connected with rear V-type seat, arrange clamp fixing plate 123 in the left and right sides of rear V-type seat, clamp fixing plate is by clamp cylinder 124
Driving, the side of clamp fixing plate arranges fixture 125, has air vent 126, fixture and the two of whole group of retainer 106 in fixture
Side clamps mutually, and the opposite side in clamp fixing plate arranges side warm-air pipe 127 and small machine 128, and side warm-air pipe is logical with fixture 125
Air holes 126 communicates, and small machine drives fixture to rotate, and arranges warm-air pipe 129, the hot blast of upper warm-air pipe in the upside of rear V-type seat
Contact with the packing film of whole group of retainer 106 outer wall.Automatic material stacking set thin film mechanism 17 and automatic edge sealing thermal contracting mechanism
Before 18, automatic blanking discharge mechanism 13, ultrasonic cleaning agency 14, dry body 15 can be installed, be atomized antirust mechanism 16, respectively
Connecting conveyer belt 21 between mechanism, automatic blanking discharge mechanism 13 may utilize vibrating disk, by vibration, each retainer 23 recognized face
Ordered arrangement, is then delivered to ultrasonic cleaning agency 14 by conveyer belt 21, and ultrasonic cleaning agency utilizes cleaning machine to conveying
On band, each retainer 23 carries out ultrasonic waves for cleaning with kerosene, then the retainer 23 after being cleaned by conveyer belt 21 is delivered to dry up
Mechanism 15 dries up, then is delivered to be atomized antirust mechanism 16 by the retainer 23 dried up by conveyer belt 21, will be anti-by high pressure
Rust oil atomization, and be sprayed onto on each retainer, the concrete structure of each mechanism above-mentioned is prior art, can adopt the most from the market
Purchase rear and carry out assembling one process line of formation, and the retainer 23 after atomization is continued on to certainly by conveyer belt 21
Fold Liao Tao thin film mechanism 17, when retainer runs the exit position to conveyer belt, retainer drops downwards, and is just enclosed within
On the stack plug 31 of stack plug conveyer device 3, and infrared induction head can be set, when folded full 100 in the side of stack plug
During individual retainer 23, the retainer on stack plug contacts with the sensing of infrared induction head, and now conveying motor 22 controls conveyer belt
21 is out of service, and the piston rod that plug pushes cylinder 33 promotes pushing plate 37, and pushing plate promotes side core rod clamping cylinder 32 He
Side clamping seats 36, now side core rod clamping cylinder and side clamping seats are in clamped condition to plug base 35, therefore side core rod folder
Tight cylinder and side clamping seats drive plug base and stack plug 31 together to move forward, when plug moves to plug lift cylinder
Time above in the of 34, side core rod clamping cylinder 32 and side clamping seats 36 unclamp plug base 35, and return feeding next time of preparation in situ, and
Plug base 35, now the piston rod band disorder of internal organs of plug lift cylinder 34 is clamped by middle plug clamping cylinder 39 and middle clamping seats 30
Fixed plate 38 moves up, plug clamping cylinder 39, middle clamping seats 30, plug base 35 and stack plug in the drive of middle fixed plate
31 rise, and when mobile to specified altitude assignment, synchronous transmission device 49 drive left and right active rotating shaft 45,47 synchronous rotary, left,
Right active rotating shaft clamps rotatable engagement (during the most left and right active rotating shaft is clipped in the left and right clamping wheels 51,52 of central principal axis 50
Between the clamping wheels on heart main shaft both sides, clamping wheels can be driven to rotate, make thin film squeezing at clamping wheels and active rotating shaft
Press-fit runs downwards, and central principal axis can be kept again to maintain static, and owing to the thin film of film rolling is flat form, is being set to holding
First to be strutted before outside frame group, therefore central principal axis rises and struts membrane action, but central principal axis cannot be straight with fixture
Connect installation fixing, hence with left and right active rubber wheel and the cooperation of left and right clamping wheels, make central principal axis be clamped solid
Fixed), make the thin film of film rolling 42 move down and be enclosed within outside the stack plug 31 of folded full retainer, after packaging, synchronize to pass
Dynamic device 49 is out of service, and left and right active rotating shaft 45,47 and thin film are the most out of service, now stingy by thin film chopping up apparatus 8
Cylinder 89 band movable knife rack 85, knife rest band cutting blade 86 inwardly snaps in the annular groove 78 of central principal axis 50, then is carried by the first motor 84
Dynamic little gear 82 rotates, and little gear driven gear wheel 83 rotates, and gear wheel band cutting blade 86 rotates a circle, and will complete the thin of sleeve pipe
Film cuts off, and now is moved forward to be cased with packing film by the transmission cylinder 93 driving mechanical paw 95 of manipulator transferring device 9
Whole group of retainer 106 position, mechanical paw block the two ends up and down of whole group of retainer, then driven location by compression cylinder 96
Plate 97 downwardly against whole group of retainer 106, make mechanical paw 95 to whole group of retainer reliable clamping, now plug lift cylinder 34
Band disorder of internal organs fixed plate 38 moves down, and in the drive of middle fixed plate, plug clamping cylinder 39 and middle clamping seats 30 move down, SMIS
Rod clamping cylinder and middle clamping seats drive plug base 35 and stack plug 31 to exit downwards whole group of retainer 106, then by the
Two stepping motor 91 drives transmission cylinder 93, mechanical paw 95 and whole group of retainer 106 around the motor shaft of the second motor
Rotate 180 ° of front V-type seat 105 positions to sealing crimping unit 10, while rotating, rotary cylinder 94 driving mechanical paw
95 around the cylinder axis half-twist of rotary cylinder, and making mechanical paw is that transverse horizontal is arranged, and mechanical paw drives whole group of retainer
106 are arranged in transverse horizontal, make whole group of retainer corresponding with front V-type seat 105, and now compression cylinder 96 drives location-plate 97 pine
Open, the whole group of retainer 106 being cased with packing film is put on front V-type seat 105, the flanged plate 101 of arranged on left and right sides keeps off whole
Two of group retainer, prevents whole group of retainer loose, is then driven sheer pole 112 by the piston rod of cross bar lift cylinder 113
Moving down, sheer pole drives cross tube 110 to move down through guide pillar 108, and cross tube drives the heat-sealing bar 111 of both sides to moving down
Dynamic, heat-sealing bar can connect temperature control sealing machine so that it is is constantly in the state of heating, when it moves down and whole group of retainer 106
When the unnecessary packing film in both sides contacts, heat-sealing pole pair packing film heating, the annular membrane that both sides are unnecessary is sealed,
After sealing, cross bar lift cylinder 113 drives heat-sealing bar 111 upwards to return in situ, and the piston rod of the tightest whole cylinder 109 drives tight
Whole 114, packing film unnecessary for two ends after sealing is filled in the endoporus of whole group of retainer 106 by tight whole head, the most whole after stoppering
114 exit, and the piston rod of big cylinder 102 drives push pedal 103 to be moved rearwards by, push pedal drive backing plate 104 and front V-type seat 105 to
Rear movement, front V-type seat drives the most sealed and is moved rearwards by by the whole group of retainer 106 that two is the most whole, and whole group of retainer exists
While being moved rearwards by, the packing film at its two and flanged plate 101 contact internal walls, make the packing film at whole group of retainer two
Crimping is smooth, and current V-type seat 105 moves to (rear V-type seat now is less than front V-type seat) when contacting with rear V-type seat 121, front
Whole group of retainer 106 on front V-type seat 105 is shifted onto on rear V-type seat 121 by push cylinder 107, and front V-type seat is return and prepared in situ
Carrying out sealing flanging to next group retainer, then V-type seat is pushed up by the piston rod promoting cylinder 122, when whole group of retainer
When the height of 106 is consistent with fixture 125, clamp cylinder 124 drive clamp fixing plate 123 to medial movement, clamp fixing plate
Driving fixture inwardly to clamp two of whole group of retainer 106, after promoting cylinder 122 to drive, V-type seat 121 exits downwards retainer,
Now side warm-air pipe 127 and upper warm-air pipe 129 are started working blowout hot blast, and the hot blast of side warm-air pipe blowout is through fixture 125
Air vent 126 carries out uniform pyrocondensation, the heat of upper warm-air pipe 129 blowout to the packing film in whole group of retainer 106 two endoporus
Wind carries out uniform pyrocondensation to the packing film of whole group of retainer outer wall, and meanwhile, small machine 128 drives fixture 125 to rotate, folder
Tool drives whole group of retainer 106 to rotate, and makes the whole circle packing film of whole group of retainer outer wall can obtain uniform pyrocondensation, after pyrocondensation
Packing film more consolidation, internal retainer is difficult to loose, makes whole group of retainer packaging more attractive in appearance.This programme bearing is protected
Hold the full-automatic stack of frame, packaging process equipment, by retainer 23 automatic material stacking, and automatically overlap outside the retainer group that superposition is good
Thin film, more automatically carry out whole group of retainer 106 sealing, compress, flanging, finally packing film is carried out thermal contraction, makes whole
Pack more consolidation, it is ensured that entirety is more attractive in appearance, and everything utilizes cylinder, motor etc. to be automatically performed, and alleviates workman
Labor intensity, improve production efficiency.Left and right two groups of conveyer belts 21 are set in described frame 1, below conveyer belt outlet
It is two groups, left and right that corresponding stack plug 31, side core rod clamping cylinder 32, plug push cylinder 33.Two groups of conveyer belts 21 are simultaneously
Conveying retainer 23, improves the efficiency of stack.Described synchronous transmission device 49 includes synchronous motor 53, the output of synchronous motor
Axle connects left synchromesh gear 55 through the first Timing Belt 54, and left synchromesh gear is meshed with right synchromesh gear 56, left synchromesh gear warp
Axle connects the first lower-left belt pulley 57, and the first lower-left belt pulley warp beam connects the first left shaft holder 58, the first lower-left belt pulley warp
Second left Timing Belt 59 connects the first upper left belt pulley 60, and the first upper left belt pulley warp beam connects the first left shaft holder 58, second
Upper left belt pulley 61 and the second left shaft holder 62, the second upper left belt pulley connects the second lower-left belt pulley through the 3rd left Timing Belt 63
64, the second lower-left belt pulley is connected with the other end of left active rotating shaft 45, and right synchromesh gear 56 warp beam connects the first bottom right skin
Belt wheel 65, the first bottom right belt pulley warp beam connects the first right bearing seat 66, and the first bottom right belt pulley is through the second right Timing Belt 67 even
Connecing the first upper right belt pulley 68, the first upper right belt pulley warp beam connects first right bearing seat the 66, second upper right belt pulley 69 and
Two right bearing seats 70, the second upper right belt pulley connects the second bottom right belt pulley 72, the second bottom right belt through the 3rd right Timing Belt 71
Wheel is connected with the other end of right active rotating shaft 47, described in roll left left adjustment seat 73 be set on wheel seat 43, right roller mount 44 sets
Put right adjustment seat 74, double end screw mandrel 75 is set between left and right adjustment seat, a connection adjusting handle 79 of double end screw mandrel, double end
Arrange outside screw mandrel along tooth nut 76 and nut 77 of setting one's teeth on edge, along tooth nut and left adjustment seat 73 threaded engagement, set one's teeth on edge nut and right tune
Joint seat 74 threaded engagement.Driving double end screw mandrel 75 to rotate by rotating adjusting handle 79, double end screw mandrel can drive left and right regulation
Seat 73,74 relatively moves, and left and right adjustment seat drives left and right roller mount 43,44 to relatively move, so that left and right active rubber
The central principal axis 50 that rubber tire 46,48 is suitable for different thicknesses size matches；And when mobile left and right adjustment seat 73,74 and left and right
After roller mount 43,44, left and right active rotating shaft 45,47 also can produce movement, is simultaneously connected with the of left and right active rotating shaft other end
Two left and right bottom pulley 64,72 also can produce movement, and uses this synchronous transmission device 49, is ensureing the first left and right lower belt
In the case of wheel 57,65, first left and right upper belt pulley the 60,68 and second left and right upper belt pulley 61,69 maintains static, second
Left and right bottom pulley 64,72 and left and right active rotating shaft 45,47 can arbitrarily regulate right position, easy to adjust.Described rolls left
12 left driven spindles 431 are set on wheel seat 43, a left driven rubber wheel 432 of connection of each left driven spindle, right roller
Arranging 12 right driven spindles 441 on seat 44, a right driven rubber wheel 442 of connection of each right driven spindle, at center main
The left and right sides of axle 50 arranges the left and right clamping in corresponding 12 group wheels 51,52, left and right clamping wheels and left and right driven rubber
Rubber tire matches.Having had left and right active rubber wheel 46,48 and 432,442 pairs of central principal axis 50 of left and right driven rubber wheel to clamp can
Lean on.Described base plate arranges clamping frame cylinder 87 for 81 times, and the piston rod of clamping frame cylinder connects thin film and steps up frame 88, and thin film steps up frame pair
Thin film below the annular groove 78 of central principal axis 50 clamps mutually.Owing to thin film has toughness, when thin film chopping up apparatus 8 is at cutting thin film
Time, clamping frame cylinder 87 promote thin film clamping support 88, thin film is pressed on central principal axis 50, thus produce when avoiding thin film to cut
Life offsets and cannot be cut off.
Claims (5)
1. the full-automatic stack of retainer, packaging process equipment, it is characterised in that: include frame (1), frame is arranged certainly
Fold Liao Tao thin film mechanism (17) and automatic edge sealing thermal contracting mechanism (18), described automatic material stacking overlaps thin film mechanism and includes that retainer is defeated
Send feeding device (2), stack plug conveyer device (3), film tube suit conveyer device (4), thin film chopping up apparatus (8) and machinery
Hands transfer device (9), described retainer conveying feeding apparatus (2) includes conveyer belt (21), and conveyer belt is arranged in frame (1)
Portion, conveyer belt is driven operation by carrying motor (22), arranges retainer (23) on the conveyor belt, and described stack plug is defeated
Stack plug (31), side core rod clamping cylinder (32), plug push cylinder (33) and plug lift cylinder to send device (3) to include
(34), stack plug is arranged on the lower section that conveyer belt (21) exports, and arranges plug base (35), at plug base under stack plug
Side side core rod clamping cylinder (32) is set, opposite side arranges side clamping seats (36), side core rod clamping cylinder and side clamping seats
Clamping plug base (35) mutually, side core rod clamping cylinder (32) and side clamping seats (36) connect pushing plate (37), and pushing plate is even
Connect plug and push cylinder (33), fixed plate (38) in connecting on the piston rod of plug lift cylinder (34), middle fixed plate sets
Putting middle plug clamping cylinder (39) and middle clamping seats (30), middle plug clamping cylinder and middle clamping seats push cylinder (33) to plug
The plug base (35) that conveying comes clamps mutually, and described film tube suit conveyer device (4) includes fixed mount (41), fixed mount
Being arranged on frame (1) top, arrange film rolling (42) on fixed mount top, the side of fixed mount arranges roll left wheel seat (43) and the right side
Roller mount (44), arranges left active rotating shaft (45) in the wheel seat that rolls left, a left active rubber wheel (46) of connection of left active rotating shaft,
Arranging right active rotating shaft (47) in right roller mount, a right active rubber wheel (48) of connection of right active rotating shaft, left and right active turns
The synchronized actuating device in the other end (49) of axle drives synchronous rotary, arranges central principal axis between left and right active rubber wheel
(50), central principal axis arranges left clamping wheels (51) and right clamping wheels (52), left clamping wheels and left active rubber wheel
(46) matching with the left side of thin film, right clamping wheels and right active rubber wheel (48) match with the right side of thin film, described
Thin film chopping up apparatus (8) includes base plate (81), and base plate is arranged on the front side of fixed mount (41), arranges little gear (82) on base plate
With gear wheel (83), little gear is meshed with gear wheel, and little gear is rotated through the first motor (84), and gear wheel sets
Knife-carrier (85), arranges blade (86) in knife rest, blade drives through little cylinder (89), is shaped with annular groove on central principal axis (50)
(78), little cylinder drives blade to match with annular groove and thin film, and described manipulator transferring device (9) includes the second motor
(91), the motor shaft of the second motor connects shaft joint (92), arranges transmission cylinder (93) on shaft joint, transmission cylinder
Piston rod connects rotary cylinder (94), and rotary cylinder connects mechanical paw (95), and mechanical paw matches with whole group of retainer, machine
Compression cylinder (96) is set on tool paw, the piston rod connected positioning plate (97) of compression cylinder, compression cylinder drive location-plate with
Whole group of retainer (106) upper end contacts, and described automatic edge sealing thermal contracting mechanism includes sealing crimping unit (10) and pyrocondensation dress
Putting (12), described sealing crimping unit includes the flanged plate (101) of arranged on left and right sides, arranges between the flanged plate of arranged on left and right sides
Big cylinder (102), the piston rod of big cylinder connects push pedal (103), push pedal arranges backing plate (104), backing plate arranges front V-type seat
(105), front V-type seat arranging the whole group of retainer (106) being cased with packing film, the front side of front V-type seat arranges front push cylinder
(107), the piston rod of front push cylinder contacts, in the both sides of flanged plate (101) with whole group of retainer (106) on front V-type seat
Outer guide pillar (108) and the tight whole cylinder (109) of arranging, guide pillar top connects cross tube (110), cross tube arranges heat-sealing bar
(111), guide pillar following connects sheer pole (112), and sheer pole drives through cross bar lift cylinder (113), tight whole cylinder (109)
Arranging tight whole head (114) on piston rod, tight whole head matches with packing film at the endoporus of whole group of retainer (106), described
Shrinkage apparatus (12) includes rear V-type seat (121), under frame (1) install promote cylinder (122), promote cylinder piston rod with
Rear V-type seat is connected, and arranges clamp fixing plate (123) in the left and right sides of rear V-type seat, and clamp fixing plate is by clamp cylinder
(124) driving, the side of clamp fixing plate arranges fixture (125), has air vent (126), fixture and whole group of holding in fixture
The both sides of frame (106) clamp mutually, and the opposite side in clamp fixing plate arranges side warm-air pipe (127) and small machine (128), side hot blast
Pipe communicates with the air vent (126) of fixture (125), and small machine drives fixture to rotate, and arranges warm-air pipe in the upside of rear V-type seat
(129), the hot blast of upper warm-air pipe contacts with the packing film of whole group of retainer (106) outer wall.
2. the full-automatic stack of retainer as claimed in claim 1, packaging process equipment, it is characterised in that: described machine
Arranging left and right two groups of conveyer belts (21) on frame (1), stack plug (31), the side core rod corresponding with below conveyer belt outlet press from both sides
It is two groups, left and right that tight cylinder (32), plug push cylinder (33).
3. the full-automatic stack of retainer as claimed in claim 1, packaging process equipment, it is characterised in that: described is same
Step actuating device (49) includes synchronous motor (53), and the output shaft of synchronous motor connects left synchromesh gear through the first Timing Belt (54)
(55), left synchromesh gear is meshed with right synchromesh gear (56), and left synchromesh gear warp beam connects the first lower-left belt pulley (57), the
One lower-left belt pulley warp beam connects the first left shaft holder (58), and the first lower-left belt pulley connects first through the second left Timing Belt (59)
Upper left belt pulley (60), the first upper left belt pulley warp beam connects the first left shaft holder (58), the second upper left belt pulley (61) and
Two left shaft holders (62), the second upper left belt pulley connects the second lower-left belt pulley (64) through the 3rd left Timing Belt (63), and second is left
Bottom pulley is connected with the other end of left active rotating shaft (45), and right synchromesh gear (56) warp beam connects the first bottom right belt pulley
(65), the first bottom right belt pulley warp beam connects the first right bearing seat (66), and the first bottom right belt pulley is through the second right Timing Belt (67)
Connecting the first upper right belt pulley (68), the first upper right belt pulley warp beam connects the first right bearing seat (66), the second upper right belt pulley
(69) and the second right bearing seat (70), the second upper right belt pulley connects the second bottom right belt pulley through the 3rd right Timing Belt (71)
(72), the second bottom right belt pulley is connected with the other end of right active rotating shaft (47), described in roll left left tune be set on wheel seat (43)
Joint seat (73), right roller mount (44) arranges right adjustment seat (74), arranges double end screw mandrel (75), double end between left and right adjustment seat
One connection adjusting handle (79) of screw mandrel, double end screw mandrel peripheral hardware is put along tooth nut (76) and nut of setting one's teeth on edge (77), along tooth nut
With left adjustment seat (73) threaded engagement, set one's teeth on edge nut and right adjustment seat (74) threaded engagement.
4. the full-automatic stack of retainer as claimed in claim 1, packaging process equipment, it is characterised in that: a described left side
12 left driven spindles (431) are set in roller mount (43), a left driven rubber wheel of connection of each left driven spindle
(432), right roller mount (44) arranges 12 right driven spindles (441), a right driven rubber of connection of each right driven spindle
Rubber tire (442), arranges the left and right clamping in corresponding 12 group wheels (51,52) in the left and right sides of central principal axis (50), left,
Right clamping wheels match with left and right driven rubber wheel.
5. the full-automatic stack of retainer as claimed in claim 1, packaging process equipment, it is characterised in that: the described end
Arranging clamping frame cylinder (87) under plate (81), the piston rod of clamping frame cylinder connects thin film and steps up frame (88), and thin film steps up Jia Dui center
The thin film of annular groove (78) lower section of main shaft (50) clamps mutually.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201510073787.9A CN104670545B (en) | 2015-02-12 | 2015-02-12 | The full-automatic stack of retainer, packaging process equipment |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201510073787.9A CN104670545B (en) | 2015-02-12 | 2015-02-12 | The full-automatic stack of retainer, packaging process equipment |
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| CN104670545A CN104670545A (en) | 2015-06-03 |
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| CN101767668A (en) * | 2009-01-06 | 2010-07-07 | 上海金步机械科技发展有限公司 | Short board transition device of full-automatic film-covering sealing and cutting machine |
| CN102897334B (en) * | 2011-07-27 | 2014-07-09 | 雅化集团绵阳实业有限公司 | Automatic electric detonator packaging machine |
| CN102815419B (en) * | 2012-08-21 | 2014-05-28 | 佛山市特福德自动化科技有限公司 | Full-automatic packaging machine |
| CN202879810U (en) * | 2012-10-25 | 2013-04-17 | 汕头市宏川工贸有限公司 | High-speed full-automatic packing machine |
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Effective date of registration: 20190627 Address after: 317000 Shiniu Village, Yanjiang Town, Linhai City, Taizhou City, Zhejiang Province Patentee after: Taizhou Jinyu Bearing Co., Ltd. Address before: 318020 Wuli Brand Village, Beicheng Street, Huangyan District, Taizhou City, Zhejiang Province Patentee before: Taizhou plain Huangyan drive ons bearing Co., Ltd boldly |
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Denomination of invention: Bearing cage automatic stacking, packaging processing equipment Effective date of registration: 20210113 Granted publication date: 20160817 Pledgee: Yanjiang sub branch of Zhejiang Linhai Rural Commercial Bank Co.,Ltd. Pledgor: Taizhou Jinyu Bearing Co.,Ltd. Registration number: Y2021330000031 |
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