CN104658754B - Coil manufacturing method and apparatus - Google Patents

Coil manufacturing method and apparatus Download PDF

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Publication number
CN104658754B
CN104658754B CN201410021127.1A CN201410021127A CN104658754B CN 104658754 B CN104658754 B CN 104658754B CN 201410021127 A CN201410021127 A CN 201410021127A CN 104658754 B CN104658754 B CN 104658754B
Authority
CN
China
Prior art keywords
coil
flange
fixture
membrane removal
line end
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Expired - Fee Related
Application number
CN201410021127.1A
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Chinese (zh)
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CN104658754A (en
Inventor
张巍腾
林祈廷
郭宗勋
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All Ring Tech Co Ltd
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All Ring Tech Co Ltd
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Filing date
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Publication of CN104658754A publication Critical patent/CN104658754A/en
Application granted granted Critical
Publication of CN104658754B publication Critical patent/CN104658754B/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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  • Manufacturing Cores, Coils, And Magnets (AREA)
  • Manufacture Of Motors, Generators (AREA)

Abstract

The invention relates to a coil manufacturing method and a device, which is characterized in that a coil is clamped by a clamp on a first intermittent rotary flow path, the coil is provided with a coil core part positioned between a first flange and a second flange, the coil core part is wound with a wire rod and forms a first wire end and a second wire end, and the first wire end and the second wire end are bent from one side of the first flange in the same direction and are covered on the first flange; after the wire is wound by the winding core part, a film removing process is carried out, the winding core part winding wire and the film removing process are completed in a first intermittent rotation flow path, the rotation axis of the first intermittent rotation flow path is parallel to the axis of the clamp, and a film removing tool carries out enameled film removing operation on the positions to be stained with tin of a first wire end and a second wire end on a first flange of the coil in the direction parallel to the first flange of the coil but vertical to the rotation axis of the flow path.

Description

Coil manufacture method and device
Technical field
The present invention is related to a kind of manufacture method and device, espespecially on the coil for completing coiling, enters to be about to wound skein product Treat coil manufacture method and device that the enamel-cover film at tin sticky position removed.
Background technology
The species of general coil is quite a lot of, and a kind of transformer or the coil of inductance as mobile phone, its construction includes:One core Material, it has the first flange, the second flange and the therebetween core positioned at two ends;The core wound skein product, its Lead-in wire terminal and leading-out terminal, which bend and respectively covered from the first flange side respectively but to the same direction, is against the first flange.
The coil of such a core that wire rod is wound in core, applicant are it is proposed that No. 102117302 " coil, line Circle manufacturing method and device " invention patent application case, this application case proposes to perform on a board to include:One hanging process, Wire rod is wound in the core of the core of coil on one carrying device;One broken string technique, will complete to enter line after winding End and leading-out terminal wire rod disconnect with coil to be departed from;One tin sticky technique, coil its residue for completing coiling is wound in the line of core Material lead-in wire terminal and leading-out terminal and the first flange attach the technique such as fixed by tin liquor is attached, and make the coiling and tin sticky of coil in a machine Completed in platform.
The content of the invention
But the technology of No. 102117302 Patent Case can no doubt make the coiling and tin sticky of coil in a used continuous work Complete, although the coil for completing coiling also has the program by soldering flux applying before tin sticky, but run into a board in skill When winding the coil compared with heavy wire, due to the general outside cladding coast of paint coating of wire rod, even if therefore via the journey of soldering flux applying Sequence, is still difficult to make the line end of the coil be stained with by tin liquor in tin sticky technique to cover, blocked consistent technique, have impact on work The efficiency of skill and the output of non-defective unit.
Therefore, wound skein product formation is made to bend and cover in the same direction from the first flange side it is an object of the invention to provide one kind The coil of the first flange is against, may be easy to carry out the coil manufacture method of tin sticky.
Another object of the present invention is to provide one kind to carry out wound skein product on coil to treat that tin sticky position enamel-cover film is gone The coil manufacturing apparatus removed.
A further object of the present invention is to provide a kind of device to perform described coil manufacture method.
According to the coil manufacture method of the object of the invention, the folder for making a coil be held on one first intermittent rotary stream Tool, the coil has the core being located between the first flange, the second flange, and the core wound skein product simultaneously forms one first line end And second line end, the two, which bends and covered from the first flange side to the same direction, is against the first flange;Coiling is set on the stream Work station, and in the core wound skein product after performing a film-removing technology on the stream, the core wound skein product and membrane removal Processing procedure lies in the completion of one first intermittent rotary stream, and the axis parallel of the first intermittent rotary stream axis of rotation and fixture makes one Membrane removal instrument is acted on one first slide rail of a Mobile base and by the flexible member that a spring is constituted;Mobile base is located at one On one second slide rail for carrying seat, and upper and lower displacement is made by feed actuator driving;Load seat is slided located at the one the 3rd of the mounting Rail, and forward and backward displacement is made by membrane removal actuator driving;Keep an appropriate elasticity to touch in membrane removal instrument bottom and support the portion for treating membrane removal Under position, with the direction of the parallel flange of coil first but the vertical stream axis of rotation, to First Line on the flange of coil first End and the second line end treat that tin sticky position carries out enamel-cover film and goes division operation.
According to the coil manufacturing apparatus of another object of the present invention, including:One fixture module, located at one first intermittent rotary stream Lu Shang, a clamping coil, the axis parallel of the first intermittent rotary stream axis of rotation and fixture, coil tool are available for provided with fixture Have positioned at the core between the first flange, the second flange, the core wound skein product simultaneously forms one first line end and the second line End, the two, which bends and covered from the first flange side to the same direction, is against the first flange;Clamping second flange end of fixture;One membrane removal Module, on the first intermittent rotary stream, provided with a mounting, mounting is driven provided with a Mobile base by a feed actuator Make upper and lower displacement and forward and backward displacement is made by membrane removal actuator driving, Mobile base is provided with membrane removal instrument;Membrane removal instrument is located at Acted on one first slide rail of Mobile base and by the flexible member that a spring is constituted;Mobile base carries the one second of seat located at one and slided On rail, and upper and lower displacement is made by feed actuator driving;Load seat is located at one the 3rd slide rail of the mounting, and by the membrane removal Forward and backward displacement is made in actuator driving;The membrane removal instrument can correspond to the coil being clamped on the fixture, in membrane removal instrument bottom Keep an appropriate elasticity to touch to support under the position for treating membrane removal, with the side of the parallel flange of coil first but the vertical stream axis of rotation To carrying out enamel-cover film to the first line end on the flange of coil first and the second line end and go division operation.
According to the coil manufacturing apparatus of another object of the present invention, including to perform the dress of described coil manufacture method Put.
Coil of embodiment of the present invention manufacture method and device, bend the first line end and the second line end and are overlying on the first flange Coil in wire casing, the work of coiling and tin sticky can be always completed with the first intermittent rotary device and the second intermittent rotary device In skill, the removal for treating tin sticky position enamel-cover film is obtained, the effect of tin sticky is obtained good fastness and is increased the output of non-defective unit.
Brief description of the drawings
Fig. 1 is the coil core schematic diagram to carry out membrane removal in the embodiment of the present invention.
Fig. 2 is the schematic diagram of wound skein product on coil core in the embodiment of the present invention to carry out membrane removal.
Fig. 3 is film-removing technology and coiling, the flow circuit relationship schematic diagram of tin sticky in the embodiment of the present invention.
Fig. 4 is the first intermittent rotary device and membrane removal module relationship schematic diagram in the embodiment of the present invention.
Fig. 5 is the schematic perspective view of fixture module in the embodiment of the present invention.
Fig. 6 is fixture structure diagrammatic cross-section in the embodiment of the present invention.
Fig. 7 is the schematic perspective view that film module is removed in the embodiment of the present invention.
Fig. 8 is except film module carries out the schematic diagram of membrane removal to fixture module coil wire rod in the embodiment of the present invention.
Fig. 9 is to amplify in the embodiment of the present invention to illustrate except the part that film module carries out fixture module coil wire rod membrane removal Figure.
Figure 10 is the schematic diagram that scraper carries out membrane removal to wire rod on coil in the embodiment of the present invention.
Figure 11 is the schematic diagram that medium plain emery wheel of the embodiment of the present invention carries out membrane removal to wire rod on coil.
【Symbol description】
The core of 1 coil 11
The flange of 111 first flange 112 second
The wire casing of 113 core 114
The wire rod of 115 Fixed Division 12
The line end of 121 first line end 122 second
The belt of 21 motor 22
The fixture module of 23 index dial 3
The cylinder base of 31 fixture 311
The flexible member of 312 chuck 313
The clamping jaw of 314 ejector pin 315
316 collet chucks 32 tug frame
The jaws of 321 actuator 322
4 remove the mounting of film module 41
The feed actuator of 411 the 3rd slide rail 42
The Mobile base of 43 membrane removal actuator 44
The scraper of 441 first slide rail 45
The flexible member of 46 negative pressure straw 47
48 carry the slide rail of seat 481 second
5 emery wheel A the first intermittent rotary devices
B the second intermittent rotary devices
Embodiment
Referring to Fig. 1, the embodiment of the present invention is used in core 11 as depicted, it has the first flange positioned at two ends 111st, on the second flange 112, and the core 113 between the first flange 111, the second flange 112, first flange 111 Be respectively provided with positioned at the both sides for being separated by appropriate spacing be parallel to each other and the two ends of the first flange of recessed insertion 111 wire casing 114.
Referring to Fig. 2, the embodiment of the present invention is in the wound skein product 12 of core 113, it forms one and is located at nearly second flange 112 the first line end 121 being made up of lead-in wire terminal and the second line end being made up of leading-out terminal of nearly first flange 111 122, the first line end 121 and the second line end 122 bend respectively but from the side of the first flange 111 and respectively covered and be against the to the same direction One flange 111 2 be parallel to each other and the first flange of recessed insertion two ends wire casing 114,122 points of the first line end 121 and the second line end It is not placed in the length of about half left and right of the wire casing 114 of the first flange 111 respectively, and is stained with to cover by the conductive materials of class such as tin liquor and is fixed on One is formed in the wire casing 114 of first flange 111 and speckles with the Fixed Division 115 in tin liquor region, and a complete coil is integrally formed 1。
Referring to Fig. 3, the embodiment of the present invention forms one first intermittent rotary stream by one first intermittent rotary device A, and In setting coiling work station on the stream, and after coil completes coiling and breaks, in performing a film-removing technology on the stream, to line The enamel-cover film of wound skein product is removed work on circle, and in completing after membrane removal, coil is moved into one first intermittent rotary device B In the second intermittent rotary stream formed, coil is set to carry out tin sticky in entering tin sticky work station on first-class road after soldering flux applying Technique.
Fig. 4, Fig. 5 are referred to, the first intermittent rotary device A through belt 22 can drive one division disk 23 to make by motor 21 Intermittent rotary is constituted, and index dial 23 is provided with four groups of fixture modules 3 for distinguishing separately 90 degree of settings, wherein a jig plate Block 3 removes film module 4 in correspondence one outside the first intermittent rotary device A;The fixture module 3 includes more several fixtures 31 and operates each folder Tool 31 is pressed from both sides, the tug frame 32 of pine operation, and the axle center of each fixture 31 is put down with the axis of rotation that the first intermittent rotary device A is formed OK, thereon with so that clamping pending membrane removal program is around the coil 1 of wire rod;The tug frame that tug frame 32 is constituted by a pneumatic cylinder Actuator 321 drives and can make oscilaltion operation, and opens up concave arc shape jaws 322 with one fixture 31 is pressed down against Or the operation discharged upwards.
Referring to Fig. 6, the construction of the fixture 31 includes:One cylinder base 311, its upper end pivot is cased with a chuck 312, chuck 312 Pivot is cased with the flexible member 313 of spring composition between cylinder base 311, and being pivoted with one in cylinder base 311 is located in certain altitude Ejector pin 314, pivot is cased with the collet chuck 316 that a upper end forms most clamping jaws 315, the upper end of ejector pin 314 between ejector pin 314 and cylinder base 311 A coil 1 is formed between clamping jaw 315 to be available between sandwiched embedding nip therein;The outside of the upper end clamping jaw 315 of collet chuck 316 forms the conical surface And by described 312 Bao Shu of chuck, the upper and lower displacement of the tug operation chuck 312 of frame 32 will support mantle face, and make the upper end clamping jaw of collet chuck 316 315 make beam contracting or unclasp, and operation is folded up coil 1 the embedding nip to perform.
Referring to Fig. 7, a mounting 41 should be included except film module 4, the feed driving that mounting 41 is constituted provided with vapour pressure cylinder The membrane removal actuator 43 of part 42 and one, the two respectively each Mobile base 44 of common driving one make upper and lower displacement and forward and backward displacement;It is mobile Seat 44 is provided with the membrane removal instrument 45 that is made up of scraper, and in the other place close to membrane removal instrument 45 provided with can connect bearing for negative pressure Press suction pipe 46.
Referring to Fig. 8, except the membrane removal instrument 45 of film module 4 is on one first slide rail 441 of Mobile base 44 and by a bullet The flexible member 47 that spring is constituted is acted on;Mobile base 44 is driven on one second slide rail 481 for carrying seat 48 by the feed Upper and lower displacement is made in the driving of part 42;Load seat 48 is located on one the 3rd slide rail 411 of the mounting 41, and by the membrane removal actuator 43 Forward and backward displacement is made in driving.
Refer to Fig. 8 to Figure 10, the embodiment of the present invention on the implementation, when the flange of coil 1 first for completing coiling and broken string 111 upward, and the fixture 31 clamps the (not shown) of 1 first line end of coil 121 and the second line end 122 and do not cover the lower section 1 the leaned on The (not shown) of two flanges 112, is made intermittent rotary by the index dial 23 when coil 1 and transported and the intermittent rotary of fixture module 3 correspondence To when removing film module 4, except the feed actuator 42 of film module 4 will drive Mobile base 44 to bottom offset until membrane removal instrument thereon 45 are butted on the positioning that coil 1 treats membrane removal, and are slid under the effect of flexible member 47 on the first slide rail 441, and with membrane removal instrument 45 bottoms keep an appropriate elasticity to touch the position supported and treat membrane removal;Then membrane removal actuator 43 will drive load seat 48 to interlock Mobile base 44 Forward, the driving of membrane removal actuator 43 is made to carry the first intermittent rotary device A radial directions along index dial 23 on the 3rd slide rail 411 of seat 48 Toward pivot direction, i.e., with the direction of the parallel flange 111 of coil 1 first but the vertical stream axis of rotation, make gearing position In Mobile base 44, membrane removal instrument 45 on the second slide rail 481 for carrying seat 48, to covering wire casing on the first flange 111 for be against coil 1 The (not shown) of the first line end 121 and the upper surface of the second line end 122 in 114, from the (not shown) of the first line end 121 and second The bending place of line end 122 is applied towards broken string end, so as to treat that tin sticky position enamel-cover film is scraped stripping and excluded;Complete after membrane removal, negative pressure is inhaled Pipe 46 will draw the detritus of paint film, and driving Mobile base 44 is also shifted up and departed from and the tactile of coil 1 is supported by feed actuator 42 State, then membrane removal actuator 43 will drive load seat 48 to interlock Mobile base 44, the displacement backward of membrane removal instrument 45, so as to complete membrane removal Coil 1 afterwards can be transferred to the technique that soldering flux applying and tin sticky are carried out in the second intermittent rotary device B in Fig. 3.
Coil of embodiment of the present invention manufacture method and device, bend the first line end 121 and the second line end 122 and are overlying on first Coil 1 on flange 111 in wire casing 114, can be always complete with the first intermittent rotary device A and the second intermittent rotary device B Into in the technique of coiling and tin sticky, obtain and treat that the stripping of scraping of tin sticky position enamel-cover film is excluded, the effect of tin sticky is obtained good jail Solidity and the output for increasing non-defective unit.
The instrument for using and being removed using emery wheel 5 as enamel-cover film can be changed by referring in Figure 11, another embodiment of the present invention, make sand Wheel 5 by oscilaltion feeding and front and rear displacement, and such as to scheme on correspondingly the first flange 111 of coil 1 the in wire casing 114 The relation of the (not shown) of one line end 121 and the second line end 122 makees clockwise steering, with to the first line end 121 and the second line Make the operation of enamel-cover film removal in end 122.
The foregoing is merely illustrative of the preferred embodiments of the present invention, when that can not limit the scope that the present invention is implemented with this, i.e., Generally the simple equivalent changes and modifications that claims under this invention and invention description content are made, all still belongs to the present invention In the range of patent covers.

Claims (14)

1. a kind of coil manufacture method, the fixture for making a coil be held on one first intermittent rotary stream, coil has Core between the first flange, the second flange, the core wound skein product simultaneously forms one first line end and the second line end, The two, which bends and covered from the first flange side to the same direction, is against the first flange;Coiling work station is set on the stream, and in this Core wound skein product is after performing a film-removing technology on the stream, the core wound skein product and membrane removal processing procedure lie in one first Intermittent rotary stream is completed, the axis parallel of the first intermittent rotary stream axis of rotation and fixture, a membrane removal instrument is located at one Acted on one first slide rail of Mobile base and by the flexible member that a spring is constituted;Mobile base carries the one second of seat located at one and slided On rail, and upper and lower displacement is made by the driving of feed actuator;Load seat is located at one the 3rd slide rail of mounting, and by membrane removal actuator Forward and backward displacement is made in driving;An appropriate elasticity is kept to touch to support and treat under the position of membrane removal in membrane removal instrument bottom, with parallel coil the The direction of one flange but the vertical stream axis of rotation, tin sticky portion is treated to the first line end on the flange of coil first and the second line end Position carries out enamel-cover film and goes division operation.
2. coil manufacture method as claimed in claim 1, it is characterised in that complete after membrane removal, coil moves into one second interval Rotate the technique that tin sticky is carried out in stream.
3. coil manufacture method as claimed in claim 1, it is characterised in that the film-removing technology makes the first flange court of coil On, applied from the first line end and the second line end bending place towards broken string end direction, so that the first line end and the second line end are waited to be stained with Tin position enamel-cover film is removed.
4. coil manufacture method as claimed in claim 1, it is characterised in that with the clamping coil second of fixture in the film-removing technology Flange end.
5. coil manufacture method as claimed in claim 1, it is characterised in that the fixture is provided with:
One cylinder base, its upper end pivot is cased with a chuck, and pivot is cased with the elastic parts of spring composition, cylinder base between chuck and cylinder base An ejector pin for being located in certain altitude is pivoted with, pivot is cased with the collet chuck that a upper end forms most clamping jaws between ejector pin and cylinder base, pushed up A coil is formed between pin upper end and clamping jaw to be available between sandwiched embedding nip therein;The outside of collet chuck upper end clamping jaw forms the conical surface and quilt The chuck institute Bao Shu, chuck upper and lower displacement will support mantle face, collet chuck upper end clamping jaw is made beam contracting or is unclasped.
6. a kind of coil manufacturing apparatus, including:
One fixture module, on one first intermittent rotary stream, a clamping coil, the first intermittent rotary stream are available for provided with fixture The axis parallel of road axis of rotation and fixture, the coil has the core being located between the first flange, the second flange, the core Wound skein product simultaneously forms one first line end and the second line end, and the two bends and covered from the first flange side to the same direction and is against First flange;Clamping second flange end of fixture;
One removes film module, on the first intermittent rotary stream, and provided with a mounting, mounting is provided with a Mobile base by a feed Actuator driving makees upper and lower displacement and makees forward and backward displacement by membrane removal actuator driving, and Mobile base is provided with membrane removal instrument;Remove Film instrument is acted on one first slide rail of Mobile base and by the flexible member that a spring is constituted;Mobile base carries seat located at one One second slide rail on, and by the feed actuator driving make upper and lower displacement;Load seat is located at one the 3rd slide rail of the mounting, And forward and backward displacement is made by membrane removal actuator driving;
The membrane removal instrument can correspond to the coil being clamped on the fixture, keep an appropriate elasticity to touch in membrane removal instrument bottom and support It is convex to the coil first with the direction of the parallel flange of coil first but the vertical stream axis of rotation under the position for treating membrane removal The first line end and the second line end carry out enamel-cover film and go division operation on edge.
7. coil manufacturing apparatus as claimed in claim 6, it is characterised in that including:
One second intermittent rotary device, forms one second intermittent rotary stream, provided with tin sticky work station, can accept the first interval rotation The technique that the coil that rotary device is transferred carries out tin sticky.
8. coil manufacturing apparatus as claimed in claim 6, it is characterised in that the fixture module includes a tug frame, and it is driven by one Moving part drives and operates fixture to press from both sides, pine operation.
9. coil manufacturing apparatus as claimed in claim 6, it is characterised in that the fixture includes:One cylinder base, its upper end pivot is cased with One chuck, pivot is cased with the elastic parts of spring composition between chuck and cylinder base, and being pivoted with one in cylinder base is located in certain height The ejector pin of degree, pivot is cased with the collet chuck that a upper end forms most clamping jaws between ejector pin and cylinder base, shape being aligned between ejector pin upper end and clamping jaw Circle is available between sandwiched embedding nip therein;The outside of collet chuck upper end clamping jaw forms the conical surface and by the chuck institute Bao Shu, on chuck Bottom offset will support mantle face, collet chuck upper end clamping jaw is made beam contracting or is unclasped.
10. coil manufacturing apparatus as claimed in claim 6, it is characterised in that be somebody's turn to do except membrane removal instrument is on film module Mobile base Most scrapers.
11. coil manufacturing apparatus as claimed in claim 6, it is characterised in that should be except membrane removal instrument on film module Mobile base Negative pressure straw is provided with side.
12. coil manufacturing apparatus as claimed in claim 6, it is characterised in that be somebody's turn to do except membrane removal instrument is on film module Mobile base Emery wheel.
13. coil manufacturing apparatus as claimed in claim 6, it is characterised in that the fixture module is provided with:More several fixtures and behaviour Make each fixture press from both sides, pine operation tug frame, tug frame driven by an actuator and oscilaltion operation can be made, and fixture is made to Under the operation that compresses or discharge upwards.
14. a kind of coil manufacturing apparatus, including to the coil manufacture described in any claim in perform claim requirement 1 to 5 The device of method.
CN201410021127.1A 2013-11-22 2014-01-16 Coil manufacturing method and apparatus Expired - Fee Related CN104658754B (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
TW102142706A TWI546830B (en) 2013-11-22 2013-11-22 Coil manufacturing method and device
TW102142706 2013-11-22

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CN104658754A CN104658754A (en) 2015-05-27
CN104658754B true CN104658754B (en) 2017-08-04

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TWI609389B (en) * 2015-09-18 2017-12-21 All Ring Tech Co Ltd Wire stripping method and mechanism
CN106238940B (en) * 2016-08-19 2018-07-10 宁波海得工业控制系统有限公司 For the device of stator coil end welding
CN106230198B (en) * 2016-08-19 2018-08-31 宁波海得工业控制系统有限公司 Device for the welding of stator coil end
TWI630630B (en) * 2016-10-07 2018-07-21 萬潤科技股份有限公司 Method and device for scraping enamel coating of iron core winding wire
CN110739142A (en) * 2018-07-18 2020-01-31 广州成汉电子科技有限公司 Manufacturing method of coil packaging module
CN109285691A (en) * 2018-10-29 2019-01-29 罗爱国 A kind of vertical machine of coil group
CN114242408A (en) * 2022-01-07 2022-03-25 淮安顺络文盛电子有限公司 Coil component

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CN104658754A (en) 2015-05-27
TWI546830B (en) 2016-08-21

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