CN104652756B - Bottom contains sound-absorbing damping floor and the manufacture method thereof of sound-absorbing damping particle - Google Patents

Bottom contains sound-absorbing damping floor and the manufacture method thereof of sound-absorbing damping particle Download PDF

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Publication number
CN104652756B
CN104652756B CN201310582569.9A CN201310582569A CN104652756B CN 104652756 B CN104652756 B CN 104652756B CN 201310582569 A CN201310582569 A CN 201310582569A CN 104652756 B CN104652756 B CN 104652756B
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sound
absorbing damping
particle
paste resin
floor
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CN104652756A (en
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游雄铁
李思忠
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Jinjia Building Materials Science & Technology Co Ltd Shanghai
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Jinjia Building Materials Science & Technology Co Ltd Shanghai
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  • Laminated Bodies (AREA)
  • Compositions Of Macromolecular Compounds (AREA)
  • Soundproofing, Sound Blocking, And Sound Damping (AREA)

Abstract

A kind of bottom contains the sound-absorbing damping floor of sound-absorbing damping particle, and including sound-absorbing damping layer, the material of described sound-absorbing damping layer includes sticking with paste resin, sound-absorbing damping particle, plasticizer and stabilizer.Described paste resin is 100:10~100:200 with the mass ratio of described sound-absorbing damping particle, and described paste resin is 100:60~100:180 with the mass ratio of described plasticizer, and described paste resin is 100:1~100:10 with the mass ratio of described stabilizer.Described paste resin makes described floor have certain viscosity, makes described floor can mat formation on the ground securely without glue, and described sound-absorbing damping particle makes described floor have the performance such as sound-absorbing, damping.It addition, the present invention also provides for the manufacture method on the sound-absorbing damping floor that above-mentioned bottom contains sound-absorbing damping particle.

Description

Bottom contains sound-absorbing damping floor and the manufacture method thereof of sound-absorbing damping particle
Technical field
The invention relates to a kind of floor being applicable to the use of indoor and outdoor decoration field and manufacture thereof Method, contains sound-absorbing damping floor and the manufacture thereof of sound-absorbing damping particle especially with regard to a kind of bottom Method.
Background technology
At present, in finishing field, flooring pavement material is generally various wood floors, answers Close timber floor or PVC composite floor board.The feel of wood floors is pleasant, but easily imbibition Or drying distortions, contraction, dilatancy the most often occur, the problem such as warp, and Needing to expend a large amount of timber, production cost is higher, and when trampling, sound is bigger.Compoiste wood floor master If a kind of floor utilizing wood flour and binding agent and the blended extruding of other additive and being formed, its Surface color and polish enriches, low cost, but there is also hygroscopic deformation and trample the problems such as sound is bigger. PVC composite floor board is to utilize PVC powder to mix with the additive such as plasticizer, stabilizer, its phase Deformation the most hygroscopic for wood floors and compoiste wood floor, but still can hear after trampling significantly Sound.
Summary of the invention
In view of this, the present invention provide sound-absorbing damping floor that a kind of bottom contains sound-absorbing damping particle and Its manufacture method.
The sound-absorbing damping floor that the bottom that the present invention provides contains sound-absorbing damping particle includes that sound-absorbing subtracts Shake layer, the material of described sound-absorbing damping layer includes sticking with paste resin, sound-absorbing damping particle, plasticizer and steady Determine agent.
Mass ratio according to an example of the present invention, described paste resin and described sound-absorbing damping particle For 100:10~100:200, described paste resin with the mass ratio of described plasticizer is 100:60~100:180, described paste resin is 100:1~100:10 with the mass ratio of described stabilizer.
According to an example of the present invention, described paste resin is in PVC paste resin, chlorine vinegar paste resin At least one.
According to an example of the present invention, the particle diameter of described sound-absorbing damping particle is 1~1000 mesh.
According to an example of the present invention, described sound-absorbing damping particle be granulated cork, rubber grain, At least one in flexible foamed granule.
The present invention provides the manufacturer on the sound-absorbing damping floor that a kind of bottom contains sound-absorbing damping particle Method, comprises the following steps: will stick with paste resin, sound-absorbing damping particle, plasticizer and stabilizer with necessarily Ratio mix homogeneously, formed pasty state mixture;Preheated mold;Pasty mixture is inserted pre- In the mould of heat;Heating, makes paste resin plastify;Cooling, the sound-absorbing forming sound-absorbing damping floor subtracts Shake layer.
According to an example of the present invention, described bottom contains the sound-absorbing damping ground of sound-absorbing damping particle The manufacture method of plate is additionally included on sound-absorbing damping layer and sequentially forms decorative layer and wearing layer.
According to an example of the present invention, in the mixture of described pasty state, stick with paste resin and sound-absorbing damping The mass ratio of particle is 100:10~100:200, and paste resin with the mass ratio of plasticizer is 100:60~100:180, the mass ratio sticking with paste resin and described stabilizer is 100:1~100:10.
The another kind of bottom that the present invention provides contains the system on the sound-absorbing damping floor of sound-absorbing damping particle Make method, comprise the following steps: base layer, decorative layer and wearing layer are stacked the most successively, An entirety is fitted in hot pressing;Resin, sound-absorbing damping particle, plasticizer and stabilizer will be stuck with paste, with Certain ratio mix homogeneously, forms the mixture of pasty state;The mixture of pasty state is coated with and scrapes at matrix The back side of layer;Heating, makes paste resin plastify;Cooling, forms bottom and contains sound-absorbing damping particle Sound-absorbing damping floor.
According to an example of the present invention, in the mixture of described pasty state, stick with paste resin and sound-absorbing damping The mass ratio of particle is 100:10~100:200, and paste resin with the mass ratio of plasticizer is 100:60~100:180, the mass ratio sticking with paste resin and described stabilizer is 100:1~100:10.
In the present invention, sound-absorbing damping layer contains substantial amounts of paste resin, has viscosity owing to sticking with paste resin, The sound-absorbing damping layer making floor also has certain viscosity, thus can be bonded in without glue On ground, the installation and removal making sound-absorbing damping floor of the present invention are the most more convenient.Additionally, due to suction Sound damping particle has heat insulation, sound insulation, a feature such as shockproof, and make the floor of the present invention have heat insulation, The performance such as sound-absorbing, damping.
Described above is only the general introduction of technical solution of the present invention, in order to better understand the present invention Technological means, and can be practiced according to the content of description, and the present invention's be upper in order to allow State and can become apparent with other objects, features and advantages, below especially exemplified by preferred embodiment, and Coordinate accompanying drawing, describe in detail as follows.
Accompanying drawing explanation
Fig. 1 is the sound-absorbing damping floor that the bottom of one embodiment of the invention contains sound-absorbing damping particle Structural representation.
Fig. 2 is the sound-absorbing damping floor that the bottom of one embodiment of the invention contains sound-absorbing damping particle The schematic flow sheet of manufacture method.
Fig. 3 is the sound-absorbing damping floor that the bottom of another embodiment of the present invention contains sound-absorbing damping particle Structural representation.
Fig. 4 is the sound-absorbing damping floor that the bottom of another embodiment of the present invention contains sound-absorbing damping particle The schematic flow sheet of manufacture method.
Concrete the present embodiment
By further illustrate technological means that the present invention taked by reaching predetermined goal of the invention and Effect, below in conjunction with accompanying drawing and preferred embodiment, to concrete the present embodiment of the present invention, structure, Feature and effect thereof, after describing in detail such as.
Fig. 1 is the sound-absorbing damping floor that the bottom of one embodiment of the invention contains sound-absorbing damping particle Structural representation.Refer to Fig. 1, the bottom of the present invention contains the sound-absorbing damping of sound-absorbing damping particle Floor includes sound-absorbing damping layer 11, decorative layer 12 and wearing layer 13.
Wherein, the material of sound-absorbing damping layer 11 includes sticking with paste resin, sound-absorbing damping particle, plasticizer And stabilizer.
Sticking with paste resin is at least one in PVC paste resin, chlorine vinegar paste resin.PVC paste resin is not A kind of unique liquid form of the igelite under machining state.Stick with paste resin often by emulsion and micro- Suspension method prepares.PVC paste resin has viscosity, and it becomes to stick with paste performance and good dispersion property.And And, it is inexpensive that the processing and forming of PVC paste resin has equipment, processing mold simple cheap, can be made into Special shape, easily, the goods number of times that is heated is few, it is possible to a small amount of, multi-item production etc. are excellent in foaming Point.The interpolymer paste resin that resin is vinyl chloride and vinylacetate stuck with paste by chlorine vinegar, due to vinylacetate The existence of molecule, more general homopolymerization is stuck with paste resin and is had lower gelling temp and melt temperature.It addition, Introduce the ester group in vinyl acetate ester molecule and can improve the plasticizer dissolution velocity to resin, increase tree Fat and the cohesive force of various bonding base materials.Chlorine vinegar is stuck with paste resin and be can be used for reducing processing temperature, improving and mould Change temperature, improve product properties etc..
Sound-absorbing damping particle is at least one in granulated cork, rubber grain, flexible foamed granule, Its particle diameter is 1-1000 mesh.Cork is the crust product of the most flourishing seeds of plant phellem layer, Surface protection tissue after stem and root diameter increment.In the main component cork fibrous of cork, often put down Square centimetre contains ten thousand dead cells of 4000-6000.Dead cell section forms hexagonal cellular knot Structure, it is air that the volume of cork there are about half, and dead cells form the most airtight air bag.Gas Capsule pressurized after-contraction diminishes, intracellular pressure raises, when pressure loses, and intracellular air pressure Power reduces, and cell then restores to the original state.Therefore, cork is softer, and has toughness and recovery.Separately Outward, the air bag owing to being formed in cork makes cork have splendid sound insulation, effect of heat insulation.Furthermore, The outside of each cell of cork is all surrounded by many suberins, and the main component of suberin is wood Bolt matter, suberin is a kind of fatty acid and polyester, and with part waxiness, makes suberin become one Plant fluid-tight material, and make cork cytochemistry stable performance so that cork is the most apt to rot, always Change process is slow, and the life-span of cork article is longer.Rubber grain is mainly by various waste olds, Including at the bottom of scrap rubber, sneakers, leftover pieces, cable skin, rubber edge corner material, automobile rim strip etc. useless Old rubber raw materials processing, is mainly used in physical culture runway, football pitch, tennis court, basketball The sports centers such as field, highway, high-speed railway and be widely used in hospital, hotel, restaurant, Family, kindergarten, nursing homes, highway, factory etc. need damping, noise abatement, anti-skidding place, And use of can arranging in pairs or groups flexibly, can be used in combination with the surface material of plurality of classes, it highlights Feature: anti-skidding, sun-proof, wear-resisting, fire-retardant.Flexible foamed granule is with the former material such as plastics, rubber Material, in addition the adjuvant such as catalyst, foaming agent, foaming stabiliser, through physically or chemically foaming, makes Plastics and rubber occur the granular material that substantial amounts of trickle abscess, volume increase, density reduces, Due to the existence of abscess, flexible foamed granular mass is light, pliability good, possess buffering, sound-absorbing, Shock-absorbing, be incubated, the function such as filtration.
In sound-absorbing damping layer 11 material, paste resin with the mass ratio of sound-absorbing damping particle is 100:10~100:200, the mass ratio sticking with paste resin and plasticizer is 100:60~100:180, sticks with paste resin It is 100:1~100:10 with the mass ratio of stabilizer.It is to say, manufacturing sound-absorbing damping layer 11 Time, such as take the paste resin of 100kg, can take the sound-absorbing damping particle of 10~200kg, 60~180kg Plasticizer and the stabilizer of 1~10kg.
Decorative layer 12 is positioned at the top of sound-absorbing damping layer 11, it prints various patterns and forms, main The sound-absorbing damping floor being used for making bottom contain sound-absorbing damping particle has good visual effect.
Wearing layer 13 is positioned at the top of decorative layer 12, it typically is by PVC material make transparent Layer, for increasing the wearability on the sound-absorbing damping floor that bottom contains sound-absorbing damping particle, reduces the end The abrasion on the layer sound-absorbing damping floor containing sound-absorbing damping particle, makes to contain sound-absorbing damping grain from bottom The sound-absorbing damping floor of son the most still has beautiful outward appearance.
Refer to Fig. 2, present invention also offers the sound-absorbing that a kind of bottom contains sound-absorbing damping particle and subtract Shaking the manufacture method on floor, it comprises the following steps:
Step S11: resin, sound-absorbing damping particle, plasticizer and stabilizer will be stuck with paste with certain ratio Example is placed in agitator, stirs 6-8min so that it is mix homogeneously, formation is difficult at 30~50 DEG C The pasty mixture of flowing;In this step, sticking with paste resin is in PVC paste resin, chlorine vinegar paste resin At least one;Sound-absorbing damping particle is in granulated cork, rubber grain, flexible foamed granule At least one, its particle diameter is 1-1000 mesh;Paste resin with the mass ratio of sound-absorbing damping particle is 100:10~100:200, the mass ratio sticking with paste resin and plasticizer is 100:60~100:180, sticks with paste resin It is 100:1~100:10 with the mass ratio of stabilizer.
Step S12: mould is preheated at 140-200 DEG C 8-12min;
Step S13: the pasty mixture of formation poured into rapidly in the mould of preheating and be full of whole Die cavity;
Step S14: heating, makes paste resin plastify completely.
Step S15: be passed through cooling water, makes mould cool down, and after treating mould cooling, takes out goods, Obtain the sound-absorbing damping layer 11 on the sound-absorbing damping floor that bottom contains sound-absorbing damping particle.
Step S16: sequentially form decorative layer 12 and wearing layer 13 on sound-absorbing damping layer 11, The sound-absorbing damping floor of sound-absorbing damping particle is contained to bottom.
Fig. 3 is the sound-absorbing damping floor that the bottom of another embodiment of the present invention contains sound-absorbing damping particle Structural representation.Refer to Fig. 3, the sound-absorbing that the bottom of the present invention contains sound-absorbing damping particle subtracts Shake floor includes sound-absorbing damping layer 21, base layer 22, decorative layer 23 and wearing layer 24.
Wherein, the material of sound-absorbing damping layer 21 includes sticking with paste resin, sound-absorbing damping particle, plasticizer And stabilizer.Sticking with paste resin is at least one in PVC paste resin, chlorine vinegar paste resin.Sound-absorbing damping Particle is at least one in granulated cork, rubber grain, flexible foamed granule, and its particle diameter is 1-1000 mesh.
In sound-absorbing damping layer 21 material, paste resin with the mass ratio of sound-absorbing damping particle is 100:10~100:200, the mass ratio sticking with paste resin and plasticizer is 100:60~100:180, sticks with paste resin It is 100:1~100:10 with the mass ratio of stabilizer.It is to say, manufacturing sound-absorbing damping layer 21 Time, such as take the paste resin of 100kg, can take the sound-absorbing damping particle of 10~200kg, 60~180kg Plasticizer and the stabilizer of 1~10kg.
Base layer 22 is positioned at the top of sound-absorbing damping layer 21, generally by PVC powder, filler, plasticising Agent and stabilizer etc. are made through calendering technology.
Decorative layer 23 is positioned at the top of base layer 22, it is printed with various pattern, is mainly used in The sound-absorbing damping floor making bottom contain sound-absorbing damping particle has good visual effect.
Wearing layer 24 is positioned at the top of decorative layer 23, it typically is by PVC material make transparent Layer, for increasing the wearability on the sound-absorbing damping floor that bottom contains sound-absorbing damping particle, reduces the end The abrasion on the layer sound-absorbing damping floor containing sound-absorbing damping particle, makes to contain sound-absorbing damping grain from bottom The sound-absorbing damping floor of son the most still has beautiful outward appearance.
Refer to Fig. 4, present invention also offers the bottom shown in Fig. 3 and contain sound-absorbing damping particle The manufacture method on sound-absorbing damping floor, it comprises the following steps:
Step S21: base layer 22, decorative layer 23, wearing layer 24 are stacked the most successively, An entirety is formed in 120-180 DEG C of hot pressing laminating;
Step S22: resin, sound-absorbing damping particle, plasticizer and stabilizer will be stuck with paste with certain ratio Example is placed in agitator, stirs 6-8min so that it is mix homogeneously, formation is difficult at 30~50 DEG C The pasty mixture of flowing;In this step, sticking with paste resin is in PVC paste resin, chlorine vinegar paste resin At least one, sound-absorbing damping particle is in granulated cork, rubber grain, flexible foamed granule At least one, its particle diameter is 1-1000 mesh, and paste resin with the mass ratio of sound-absorbing damping particle is 100:10~100:200, the mass ratio sticking with paste resin and plasticizer is 100:60~100:180, sticks with paste resin It is 100:1~100:10 with the mass ratio of stabilizer.
Step S23: the pasty mixture of formation is uniformly coated with the back side scraped at base layer 22;
Step S24: heating, makes paste resin plastify completely.
Step S25: cooling, takes out goods, obtains the sound-absorbing that bottom contains sound-absorbing damping particle and subtracts Shake floor.
In the present invention, sound-absorbing damping layer contains substantial amounts of paste resin, has viscosity owing to sticking with paste resin, The sound-absorbing damping layer making floor also has certain viscosity, thus can be bonded in without glue On ground, make the installation and removal on the sound-absorbing damping floor that bottom of the present invention contains sound-absorbing damping particle The most more convenient.Additionally, due to sound-absorbing damping particle, there is heat insulation, sound insulation, the feature such as shockproof, and The floor making the present invention is heat insulation, sound-absorbing, damping etc. are functional.
The above, be only presently preferred embodiments of the present invention, and the present invention not makees any shape Restriction in formula, although the present invention is disclosed above with preferred embodiment, but is not limited to The present invention, any those skilled in the art, in the range of without departing from technical solution of the present invention, When the technology contents of available the disclosure above makes a little change or is modified to the equivalence of equivalent variations Embodiment, as long as being without departing from technical solution of the present invention content, according to the technical spirit pair of the present invention Any simple modification, equivalent variations and the modification that above example is made, all still falls within skill of the present invention In the range of art scheme.

Claims (9)

1. a bottom contains the sound-absorbing damping floor of sound-absorbing damping particle, including sound-absorbing damping layer, it is characterized in that: the material of described sound-absorbing damping layer includes sticking with paste resin, sound-absorbing damping particle, plasticizer and stabilizer, described paste resin is 100:10~100:200 with the mass ratio of described sound-absorbing damping particle, described paste resin is 100:60~100:180 with the mass ratio of described plasticizer, and described paste resin is 100:1~100:10 with the mass ratio of described stabilizer.
2. bottom as claimed in claim 1 contains the sound-absorbing damping floor of sound-absorbing damping particle, it is characterised in that: described paste resin is at least one in PVC paste resin, chlorine vinegar paste resin.
3. bottom as claimed in claim 1 contains the sound-absorbing damping floor of sound-absorbing damping particle, it is characterised in that: the particle diameter of described sound-absorbing damping particle is 1~1000 mesh.
4. bottom as claimed in claim 1 contains the sound-absorbing damping floor of sound-absorbing damping particle, it is characterised in that: described sound-absorbing damping particle is at least one in granulated cork, rubber grain, flexible foamed granule.
5. a bottom contains the manufacture method on sound-absorbing damping floor of sound-absorbing damping particle, it is characterised in that described manufacture method comprises the following steps:
Resin, sound-absorbing damping particle, plasticizer and stabilizer mix homogeneously in certain proportion will be stuck with paste, form the mixture of pasty state;
Preheated mold;
Pasty mixture is inserted in the mould of preheating;
Heating, makes paste resin plastify;
Cooling, forms the sound-absorbing damping layer on the sound-absorbing damping floor that bottom contains sound-absorbing damping particle.
6. as claimed in claim 5 bottom contains the manufacture method on sound-absorbing damping floor of sound-absorbing damping particle, it is characterized in that, the manufacture method on the sound-absorbing damping floor that described bottom contains sound-absorbing damping particle is additionally included on sound-absorbing damping layer and sequentially forms decorative layer and wearing layer.
7. as claimed in claim 5 bottom contains the manufacture method on sound-absorbing damping floor of sound-absorbing damping particle, it is characterized in that, in the mixture of described pasty state, the mass ratio sticking with paste resin and sound-absorbing damping particle is 100:10~100:200, the mass ratio sticking with paste resin and plasticizer is 100:60~100:180, and the mass ratio sticking with paste resin and described stabilizer is 100:1~100:10.
8. a bottom contains the manufacture method on sound-absorbing damping floor of sound-absorbing damping particle, it is characterised in that the manufacture method on the sound-absorbing damping floor that described bottom contains sound-absorbing damping particle comprises the following steps:
Base layer, decorative layer and wearing layer being stacked the most successively, an entirety is fitted in hot pressing;
Resin, sound-absorbing damping particle, plasticizer and stabilizer, mix homogeneously in certain proportion will be stuck with paste, form the mixture of pasty state;
The mixture of pasty state is coated with and scrapes the back side at base layer;
Heating, makes paste resin plastify;
Cooling, forms sound-absorbing damping floor.
9. as claimed in claim 8 bottom contains the manufacture method on sound-absorbing damping floor of sound-absorbing damping particle, it is characterized in that, in the mixture of described pasty state, the mass ratio sticking with paste resin and sound-absorbing damping particle is 100:10~100:200, the mass ratio sticking with paste resin and plasticizer is 100:60~100:180, and the mass ratio sticking with paste resin and described stabilizer is 100:1~100:10.
CN201310582569.9A 2013-11-19 2013-11-19 Bottom contains sound-absorbing damping floor and the manufacture method thereof of sound-absorbing damping particle Active CN104652756B (en)

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CN105587100A (en) * 2015-09-17 2016-05-18 大块建材开发(江苏)有限公司 Method for making novel PVC cork soundproof floor
CN106592921A (en) * 2016-11-17 2017-04-26 安徽韩华建材科技股份有限公司 Production technique of shrinkage prevention glue-free floor made of novel combined material
CN108189298A (en) * 2017-12-29 2018-06-22 浙江立新声学科技有限公司 The production method of dot type floating build floor vibration isolation sound insulation block
CN111087719A (en) * 2020-01-08 2020-05-01 苏州威瑞成新材料有限公司 Composite sound-insulation anti-skid foam material and preparation method thereof

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CN1047645C (en) * 1994-11-08 1999-12-22 国营西安林产化学工厂 Chinese cork wood floor brick
CN2527627Y (en) * 2001-06-26 2002-12-25 汪正红 Multicolour elastic antislide rubber floor tile
CN202265987U (en) * 2011-10-11 2012-06-06 林华勋 Improved structure of rubber floor material
CN102877626B (en) * 2012-10-22 2014-09-17 河北鸣仁橡胶制品有限公司 Rubber floor tile with elastic fitting effect and method for manufacturing rubber floor tile

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