CN104652027B - Weaving method of high modulus fiber knitted anti-prick protective material - Google Patents
Weaving method of high modulus fiber knitted anti-prick protective material Download PDFInfo
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- CN104652027B CN104652027B CN201510070519.1A CN201510070519A CN104652027B CN 104652027 B CN104652027 B CN 104652027B CN 201510070519 A CN201510070519 A CN 201510070519A CN 104652027 B CN104652027 B CN 104652027B
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Abstract
The invention discloses a weaving method of a high modulus fiber knitted anti-prick protective material. A double-layer knitted fabric is woven by using polyethylene fiber yarns of ultra-high molecular weight on a double-side circular knitting machine in a looping manner; a filling layer is woven between the double-layer knitted fabrics through a yarn laying mode, so that a fabric of a three-layer structure is woven. The material woven by the weaving method of the high modulus fiber knitted anti-prick protective material has superior anti-prick performance, good flexibility, scalability and elasticity and high wearing comfort.
Description
Technical field
The present invention relates to functional knitted fabrics production technical field, the knitting anti-stab protection of more particularly to a kind of high modulus fibre
The method for weaving of material.
Background technology
The functions such as there is stab-resistance body armor stabs to cut, stabs is cut, anti-lancination, are widely used in public security, People's Armed Police, army and security personnel et al.
The protection medicated clothing of member, the also industry such as glass processing.
Current stab-resistance body armor mainly has hard stab-resistance body armor, half soft stab-resistance body armor of semihard and soft stab-resistant clothes, and wherein hard is prevented
Thorn clothes using metal material as backplate, using the integral moulding of high performance alloys cold rolling stabproof vest or adopt high tensile metal
Material makes anti-stab protective layer, and although anti-stab effect is preferable for this kind of stab-resistance body armor, but comparison is heavy, is unfavorable for that wearer is pacified
Action on duty is protected, and wearing comfort is relatively low；Half soft stab-resistance body armor of semihard adopts fiber and metallic composite as anti-stab
Protective layer, same such stab-resistance body armor are relatively low in wearing comfort；Fabric system of the soft stab-resistant clothes using high-performance fiber
Into, master has the structure of one-way tape lamination and two-dimensional fabric lamination at present, and these fabrics are combined laying typically after coating treatment,
Complex manufacturing technology, and such stab-resistance body armor fabric still has the space improved in terms of wearing comfort, the present invention therefore and
Come.
The content of the invention
It is an object of the present invention to provide a kind of method for weaving of the knitting anti-stab protective material of high modulus fibre, what the method was knitted
Material has excellent anti-stab performance, but also with good pliability, scalability and elasticity, wearing comfort is high.
Based on the problems referred to above, the technical scheme that the present invention is provided is：
The method for weaving of the knitting anti-stab protective material of a kind of high modulus fibre, using superhigh molecular weight polyethylene fibers yarn
Double knitwear cloth is knitted to obtain in lopping mode on two-sided large circle machine, is woven by way of band yarn between the double knitwear cloth and is filled out
Fill layer, so as to knit three-decker fabric.
Further, in knitting of the superhigh molecular weight polyethylene fibers yarn on two-sided large circle machine on dials knitting needle
The 1st piece of epimere A, the 2nd piece of hypomere B circulation are arranged as, 12 tunnel of A, B section is that fabric backing, bottom cylinder knitting needle row are knitted to obtain in a circulation
Be classified as the 1st piece of hypomere D, the 2nd piece of epimere C circulation, 12 tunnel of C, D section be a circulation knit fabric front；
Upper dials triangle arrangement compound mode is that the 1st road A, B section is plain, and the 2nd road A sections are half pin, B sections are plain,
3rd road A sections are pin, B sections for plain, and the 4th road A, B section is plain, and it is pin that the 5th road A sections are plain, B sections, the 6th road A, B
Duan Junwei plains, the 7th road A, B section are plain, and the 8th road A sections are plain, B sections are half pin, and the 9th road A sections are plain, B sections are
Pin, the 10th road A, B section are plain, and the 11st road A sections are pin, B sections for plain, and the 12nd road A, B section is plain；
Bottom cylinder triangle arrangement compound mode is that the 1st road C, D section is plain, and the 2nd road C sections are half pin, D sections are plain,
3rd road C, D section is plain, and the 4th road C sections are pin, D sections for plain, and the 5th road C, D section is plain, and the 6th road C sections are flat
Pin, D sections are pin, and the 7th road C, D section is plain, and it is half pin that the 8th road C sections are plain, D sections, and the 9th road C, D section is plain,
10th road C sections are plain, D sections are pin, and the 11st road C, D section is plain, and the 12nd road C sections are pin, D sections for plain.
Further, the modulus of the superhigh molecular weight polyethylene fibers yarn is 200～400g/d
Further, knitting aftertreatment technology is fabric Jing rinsing machines under 98 DEG C of water temperature conditions, is added in aqueous solution
Refining agent, with the speed of 5～8 meters/min to cloth cover oil removing, abatement processes.
Further, after fabric aftertreatment technology refine described in Jing forming machines temperature be 120 DEG C, speed be 15m/
Min, air quantity are 900～1200m3To shape under the conditions of/s, obtain a width of 100cm～167cm of material roll, surface density is 600～
1550G/Y。
Compared with prior art, it is an advantage of the invention that：
1st, technical scheme is adopted, is knitted on two-sided large circle machine using superhigh molecular weight polyethylene fibers yarn
Double knitwear cloth, while packed layer is woven between double knitwear cloth in the way of band yarn, so as to knit three-decker fabric,
The material that the method is knitted has excellent anti-stab performance, but also with good pliability, scalability and elasticity, dress
Comfort level is high.
2nd, technical scheme, the method process is simple is adopted to can be prepared by by simple knitting anti-stab
The material of excellent effect, is adapted to industrialized production.
Description of the drawings
In order to be illustrated more clearly that the technical scheme of the embodiment of the present invention, below will be to using needed for embodiment description
Accompanying drawing be briefly described, drawings in the following description are only some embodiments of the present invention, for the common skill in this area
For art personnel, on the premise of not paying creative work, can be with according to these other accompanying drawings of accompanying drawings acquisition.
Fig. 1 is a kind of weaving principle figure of the method for weaving of the knitting anti-stab protective material of high modulus fibre of the invention；
Fig. 2 is upper dials and bottom cylinder triangle arrangement schematic diagram in the present invention.
Specific embodiment
Such scheme is described further below in conjunction with specific embodiment.It should be understood that these embodiments are for illustrating
The present invention and be not limited to limit the scope of the present invention.The implementation condition adopted in embodiment can be done according to the condition of concrete producer
Further adjust, not marked implementation condition is usually the condition in normal experiment.
Embodiment
The equipment that the present embodiment method for weaving is adopted for
A kind of method for weaving of the knitting anti-stab protective material of high modulus fibre, the method comprise the steps：
(1) whole yarn：By 100% high modulus fibre, Jing oils, waxing is organized into 7500 meters long, bobbin that is weighing 3000 grams
Yarn；
(2) yarn on：First be put on high-speed duplex large circle machine with conventional yarns, cheese according to the circulation of one, 12 tunnel, totally 5 are followed
60 cheeses of ring；
(3) entry：Yarn is put on high-speed duplex large circle machine, bank tension force is buckled, epimere twizzle, stage casing guide
Hook, yarn storage device, yarn need to enclose to fix thread-feeding amount around 6～10 on yarn storage device；
(4) pricking with needle：Single-row knitting needle is indicated according to technique, upper dials knitting needle is arranged as the 1st piece of epimere (A), the 2nd piece of hypomere
(B) circulate, bottom cylinder knitting needle is arranged as the 1st piece of hypomere (D), the 2nd piece of epimere (C) circulation；
(5) change upper dials triangle：Upper dials triangle arrangement compound mode is：1st road A, B section is plain, the 2nd road A sections
It is plain for half pin, B sections, the 3rd road A sections are pin, B sections for plain, the 4th road A, B section is plain, and the 5th road A sections are plain, B
Section is pin, and the 6th road A, B section is plain, and the 7th road A, B section is plain, and it is half pin that the 8th road A sections are plain, B sections, the 9th tunnel
A sections are plain, B sections are pin, and the 10th road A, B section is plain, and the 11st road A sections are pin, B sections for plain, the 12nd road A, B section
It is plain；
(6) change bottom cylinder triangle：Bottom cylinder triangle arrangement compound mode is：1st road C, D section is plain, the 2nd road C sections
It is plain for half pin, D sections, the 3rd road C, D section is plain, the 4th road C sections are pin, D sections for plain, and the 5th road C, D section is flat
Pin, it is pin that the 6th road C section is plain, D sections, and the 7th road C, D section is plain, and it is half pin that the 8th road C sections are plain, D sections, the 9th tunnel
C, D section is plain, and the 10th road C sections are plain, D sections are pin, and the 11st road C, D section is plain, and the 12nd road C sections are pin, D
Section is plain；
(7) open needle latch：Upper dials knitting needle A sections, B sections needle latch are opened with hairbrush, with hairbrush by bottom cylinder knitting needle C sections, D sections
Needle latch is opened；
(8) cover cloth：Take 150～160 centimetres wide, 170～200 centimeter lengths, square grammes per square metre is at 120～160 grams per square
The leftover of bolt of cloth is pulled out by white proembryo cloth, the interval between the upper dials of Jing and bottom cylinder, and cloth is uniformly hooked on the C section pinhocks of bottom cylinder
On；
(9) plain cloth：By the leftover of bolt of cloth part exposed outside bottom cylinder all turn back back on dials and bottom cylinder gap in, make
Syringe mouth the smooth of the edge, it is smooth, beneficial to cropping, while by cloth afterbody lease making width holder turn around in drawing rod on, adjustment tension force, use
About 3 centimetres of handss flicking traverse is advisable；
(10) fill triangle：The upper dials Triangulum after technique, bottom cylinder Triangulum will have been changed, according to the volume identified on equipment
Number, sequentially install, fastening screw；
(11) cropping：Yarn is passed from yarn storage device hypomere Jing yarn feeding mouth epimere yarn guiding ports, to hypomere porcelain eye, by yarn hook
It is hung on dials knitting needle, first the way of upper and lower plain is vacated and is not worn, remaining 50 yarn uses handle rocking-turn after all having worn
Board, while observe whether needle latch has whether opening, each piece of knitting needle eat yarn, with it is hand to yarn it is all normal after start to open
Dynamic slow train switch, adjustment triangle withdrawal of needle, narrowing point, adjustment pull tension force, board run well, started board；
(12) yarn ratio technique adjustment：Wait plant turn under cloth rod when, can just knitted on the cloth for getting off with little shears
Take the cloth of each 10 centimeters of sizes of length and width, get out magnifier, marking pen, ruler, with 100 coils of magnifier number and use mark
Pen is marked, and measures the length per yarn all the way respectively, according to technique by yarn length adjust to every 100 pin in the 2nd tunnel, the 8th tunnel 34～
35 centimetres, the 3rd tunnel, the 4th tunnel, the 5th tunnel, the 6th tunnel, the 9th tunnel, the 10th tunnel, the 11st tunnel, the 12nd tunnel, 22.5～24 lis of every 100 pin
Rice；
(13) change yarn：By the high modulus fibre got ready before this change board, with slow train crawl board, treat that all joints are fallen
Under syringe mouth after open again 10 centimeters or so, and then by the 1st tunnel of upper and lower plain, the 7th tunnel, the 13rd tunnel, the 19th tunnel, the 25th tunnel,
31st tunnel, the 37th tunnel, the 43rd tunnel, the 49th tunnel, the 55th road yarn liner send warp mode using passive after the needle back of upper lower half pin
Formula send yarn, the start production after whole is normal.
(14) Final finishing processing：Every time 5～7 fabrics are sewed together, Jing rinsing machines under 98 DEG C of water temperature conditions, water
Add refining agent in solution, with the speed of 5～8 meters/min to cloth cover oil removing, abatement processes；
(16) after the completion of refine again Jing forming machines temperature be 120 DEG C, speed 15m/min, air quantity 900-1200m3/ s bars
Shaped under part, 100 centimetres -167 centimetres of fabric fabric width, surface density be 600～1550G/Y, packaging and storage after cooling.
Examples detailed above technology design only to illustrate the invention and feature, its object is to allow person skilled in the art's energy
Solution present disclosure much of that is simultaneously implemented according to this, can not be limited the scope of the invention with this.It is all spiritual according to the present invention
Equivalent transformation or modification that essence is done, should all be included within the scope of the present invention.
Claims (4)
1. the method for weaving of the knitting anti-stab protective material of a kind of high modulus fibre, it is characterised in that：Using superhigh molecular weight polyethylene
Alkene fiber yarn knits to obtain double knitwear cloth in lopping mode on two-sided large circle machine, by band yarn between the double knitwear cloth
Mode weaves packed layer, so as to knit three-decker fabric, superhigh molecular weight polyethylene fibers yarn is on two-sided large circle machine
Knitting in upper dials knitting needle be arranged as the 1st piece of epimere A, the 2nd piece of hypomere B circulation, 12 tunnel of A, B section is knitted for a circulation
Fabric backing, bottom cylinder knitting needle are arranged as the 1st piece of hypomere D, the 2nd piece of epimere C circulation, and 12 tunnel of C, D section is knitted and must be knitted for a circulation
The front of thing；
Upper dials triangle arrangement compound mode is, the 1st road A, B section is plain, and it is plain that the 2nd road A sections are half pin, B sections, the 3rd
Road A sections are pin, B sections for plain, and the 4th road A, B section is plain, and it is pin that the 5th road A sections are plain, B sections, the 6th road A, B section
Plain is, the 7th road A, B section is plain, the 8th road A sections are plain, B sections are half pin, and the 9th road A sections are plain, B sections are
Pin, the 10th road A, B section are plain, and the 11st road A sections are pin, B sections for plain, and the 12nd road A, B section is plain；
Bottom cylinder triangle arrangement compound mode is, the 1st road C, D section is plain, and it is plain that the 2nd road C sections are half pin, D sections, the 3rd
Road C, D section is plain, and the 4th road C sections are pin, D sections for plain, and the 5th road C, D section is plain, and the 6th road C sections are plain, D
Section is pin, and the 7th road C, D section is plain, and it is half pin that the 8th road C sections are plain, D sections, and the 9th road C, D section is plain, the 10th
Road C sections are plain, D sections are pin, and the 11st road C, D section is plain, and the 12nd road C sections are pin, D sections for plain.
2. the method for weaving of the knitting anti-stab protective material of high modulus fibre according to claim 1, it is characterised in that：It is described
The modulus of superhigh molecular weight polyethylene fibers yarn is 200～400g/d.
3. the method for weaving of the knitting anti-stab protective material of high modulus fibre according to claim 1, it is characterised in that：It is knitting
Technique aftertreatment technology is fabric Jing rinsing machines under 98 DEG C of water temperature conditions, adds refining agent, with 5～8 meters/min's in aqueous solution
Speed is to cloth cover oil removing, abatement processes.
4. the method for weaving of the knitting anti-stab protective material of high modulus fibre according to claim 3, it is characterised in that：Fabric
Jing forming machines sizing after the aftertreatment technology refine described in, temperature are 120 DEG C, and speed is 15m/min, air quantity is 900～
1200m3/ s, obtains a width of 100cm～167cm of material roll, and surface density is 600～1550G/Y.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201510070519.1A CN104652027B (en) | 2015-02-10 | 2015-02-10 | Weaving method of high modulus fiber knitted anti-prick protective material |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510070519.1A CN104652027B (en) | 2015-02-10 | 2015-02-10 | Weaving method of high modulus fiber knitted anti-prick protective material |
Publications (2)
| Publication Number | Publication Date |
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| CN104652027A CN104652027A (en) | 2015-05-27 |
| CN104652027B true CN104652027B (en) | 2017-04-12 |
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Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104911796A (en) * | 2015-07-01 | 2015-09-16 | 福洹纺织实业江苏有限公司 | Weaving method for ice-cool and peculiar smell-repellent fiber knitted material with high modulus |
| CN107587247A (en) * | 2017-09-30 | 2018-01-16 | 中纺院（浙江）技术研究院有限公司 | A kind of flexible puncture-proof knitted fabric fabric and its preparation technology |
| CN108301106B (en) * | 2018-04-04 | 2020-05-05 | 绍兴必安防护科技有限公司 | Preparation method of bulletproof and cut-proof fabric |
| CN109208164A (en) * | 2018-10-31 | 2019-01-15 | 中纺院（浙江）技术研究院有限公司 | A kind of production technology of anti-stabbing lining |
| CN110117867A (en) * | 2019-06-12 | 2019-08-13 | 苏州福洹纺织科技有限公司 | A kind of method for weaving of High Performance Shielding material |
Family Cites Families (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2003049348A (en) * | 2001-08-01 | 2003-02-21 | Unitica Fibers Ltd | Moire knitted fabric |
| KR20090021565A (en) * | 2007-08-27 | 2009-03-04 | 주식회사 효성 | Double knitting having functinalities for ultraviolet(uv) protective and quick-drying property |
| CN201334567Y (en) * | 2008-05-08 | 2009-10-28 | 上海杜为化纤有限公司 | Three-dimensional fabric |
| MX2012002695A (en) * | 2009-09-04 | 2012-04-02 | Teijin Aramid Gmbh | Anti-penetration textile sheet material and articles comprising the latter. |
| CN102080300B (en) * | 2009-11-30 | 2014-10-01 | 袁明富 | High-strength light fabric used in fencing clothes and processing method thereof |
| CN103419445A (en) * | 2012-05-15 | 2013-12-04 | 常熟宝盾高性能纤维材料制品有限公司 | Light and thin type stab-proof composite fabric |
| CN104178899B (en) * | 2013-05-21 | 2017-09-26 | 东丽纤维研究所（中国）有限公司 | A kind of single jersey and its production method |
| CN204054810U (en) * | 2014-06-06 | 2014-12-31 | 江南大学 | The anti-stab compound fabric of a kind of shape memory |
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Effective date of registration: 20180112 Address after: No. 128, Jialingjiang Road, Rudong Economic Development Zone, Nantong, Jiangsu Province Patentee after: JIANGSU JIUJIUJIU SPECIAL FIBER PRODUCTS CO.,LTD. Address before: No. 2, Tong Gang Road, Haitong Town, Haitong Town, Sheyang County, Yancheng City, Jiangsu Patentee before: FUHUAN TEXTILE INDUSTRY JIANGSU CO.,LTD. |
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Address after: No.128, Jialingjiang Road, Rudong Economic Development Zone, Nantong City, Jiangsu Province, 226000 Patentee after: Jiangsu Jiuzhou Xingji High-performance Fiber Products Co.,Ltd. Address before: No. 128, Jialingjiang Road, Rudong Economic Development Zone, Nantong, Jiangsu 226400 Patentee before: JIANGSU JIUJIUJIU SPECIAL FIBER PRODUCTS CO.,LTD. |