CN104649234A - Preparation method of oxide hollow microspheres - Google Patents

Preparation method of oxide hollow microspheres Download PDF

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Publication number
CN104649234A
CN104649234A CN201310613226.4A CN201310613226A CN104649234A CN 104649234 A CN104649234 A CN 104649234A CN 201310613226 A CN201310613226 A CN 201310613226A CN 104649234 A CN104649234 A CN 104649234A
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CN
China
Prior art keywords
powder
hollow
oxygen
reunion
oxide
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Pending
Application number
CN201310613226.4A
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Chinese (zh)
Inventor
许宝才
王建江
刘亮
张龙
温晋华
段荣霞
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Ordnance Engineering College of PLA
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Ordnance Engineering College of PLA
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Priority to CN201310613226.4A priority Critical patent/CN104649234A/en
Publication of CN104649234A publication Critical patent/CN104649234A/en
Pending legal-status Critical Current

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    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B13/00Oxygen; Ozone; Oxides or hydroxides in general
    • C01B13/14Methods for preparing oxides or hydroxides in general
    • C01B13/32Methods for preparing oxides or hydroxides in general by oxidation or hydrolysis of elements or compounds in the liquid or solid state or in non-aqueous solution, e.g. sol-gel process
    • C01B13/322Methods for preparing oxides or hydroxides in general by oxidation or hydrolysis of elements or compounds in the liquid or solid state or in non-aqueous solution, e.g. sol-gel process of elements or compounds in the solid state
    • C01B13/324Methods for preparing oxides or hydroxides in general by oxidation or hydrolysis of elements or compounds in the liquid or solid state or in non-aqueous solution, e.g. sol-gel process of elements or compounds in the solid state by solid combustion synthesis
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B33/00Silicon; Compounds thereof
    • C01B33/113Silicon oxides; Hydrates thereof
    • C01B33/12Silica; Hydrates thereof, e.g. lepidoic silicic acid
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01GCOMPOUNDS CONTAINING METALS NOT COVERED BY SUBCLASSES C01D OR C01F
    • C01G49/00Compounds of iron
    • C01G49/02Oxides; Hydroxides
    • C01G49/06Ferric oxide [Fe2O3]
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01GCOMPOUNDS CONTAINING METALS NOT COVERED BY SUBCLASSES C01D OR C01F
    • C01G9/00Compounds of zinc
    • C01G9/02Oxides; Hydroxides
    • C01G9/03Processes of production using dry methods, e.g. vapour phase processes
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01PINDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
    • C01P2004/00Particle morphology
    • C01P2004/30Particle morphology extending in three dimensions
    • C01P2004/32Spheres
    • C01P2004/34Spheres hollow
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01PINDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
    • C01P2004/00Particle morphology
    • C01P2004/60Particles characterised by their size
    • C01P2004/61Micrometer sized, i.e. from 1-100 micrometer

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Inorganic Chemistry (AREA)
  • Engineering & Computer Science (AREA)
  • Combustion & Propulsion (AREA)
  • Glanulating (AREA)

Abstract

The invention relates to a preparation method of oxide hollow microspheres. The preparation method is characterized in that ball-milled and refined metal powder (or nonmetal) is mixed with a foaming agent, an adhesive is added, the mixture is ground into fine agglomerated particles after being dried and solidified, agglomerated particles are jetted into strong oxidative oxyacetylene torch to generate strong oxidation reaction on substances in the particles and oxygen under the high temperature effect of flame so as to generate molten oxide drops, the foaming agent is simultaneously decomposed to release gas, partial gas cannot overflow and is remained in the molten oxide drops to generate hollow liquid bubbles, and the hollow liquid bubbles are rapidly solidified to generate oxide hollow microspheres. The oxide hollow microspheres prepared by virtue of the preparation method have the advantages that the process is controllable, furthermore, microspheres with various specifications of metal and nonmetal oxide components and hollow structures can be generated, and the application is wide.

Description

A kind of preparation method of hollow oxide microsphere
Technical field
The present invention relates to a kind of preparation method of hollow oxide microsphere.
Background technology
Tiny balloon is the multi-functional powder material of a kind of novel-section that the seventies grows up, and has the features such as light weight, good fluidity, stable chemical performance, cost be low, is described as Space Age material.Ferric oxide hollow particle has special physicochemical property, has been widely used in the fields such as magnetic liquid, catalysis, optical filtering, electromagnetic wave absorbing material, magnetic recording material, coating, function ceramics.
The preparation method of oxidate microspheres mainly contains physical method and chemical process.Physical method prepares microballoon can adopt vacuum condensation method, physical pulverization method, mechanical attrition method etc.But the sample common product purity prepared with physical method is low, size distribution is uneven, so seldom adopted in industrial production and test.Chemical process mainly contains coprecipitation method, sol-gel method, microemulsion method, hydrolysis method, hydrothermal method etc.The particle run-of-the-mill of the particulate adopting chemical process to obtain is better, and granularity is less, but chemical process all exists certain deficiency, as low in productive rate, cost is high, equipment is complicated, powder collection is difficult.Become by Preparation cenosphere also to need expensive production unit, its complex process, cost is higher, should not promote.The preparation method of a kind of iron oxide hollow microsphere involved in the present invention, its production unit is simple, and cost is low, and balling ratio is high, has very large application and promotion prospect.
Summary of the invention
The object of this invention is to provide a kind of preparation method of hollow oxide microsphere.
Its main contents are after mixing with whipping agent with metal (or nonmetal) powder, add adhesive solidification, reunion powder granule is broken for after drying, then oxy-acetylene flame spray gun is adopted, purity oxygen is adopted to be that the dispersion of reunion powder granule is spurted in the oxyacetylene torch after lighting by powder feeding gas, material in powder reacts with pure oxygen generation vigorous oxidation under the effect of oxyacetylene torch high temperature, release a large amount of thermosetting liquid oxygen compound molten drops, molten drop foaming is formed hollow ball by thermogenetic gas by whipping agent simultaneously, hollow drop falls into deionized water and cools fast afterwards, obtain hollow oxide microsphere.
Principal feature of the present invention
1, the present invention can be used for hollow oxide microsphere preparation.
2, present device is simple, and lightly, easy to operate, be widely used, cost is low.
3, the tiny balloon balling ratio obtained of the present invention is high, can reach more than 95%.
4, generating period of the present invention is short, within 2-3 days, just can obtain a collection of finished product.
Embodiment
The present invention relates to a kind of preparation method of hollow oxide microsphere, concrete implementation step is:
(1) agglomerating particles powder is prepared: metal powder (or nonmetal) and quantitative whipping agent raw material are put into ball mill, ball milling more than 12 hours, makes material particles be less than 10 microns; After ball milling completes, then the solution containing tackiness agent (as epoxy resin) is become emulsion form with the powder stirring after ball milling, mix, put into oven for drying, temperature remains on 100-150 DEG C; After oven dry completes, the material of block will be become to take out, pulverize, cross 325 mesh sieves in pulverizer, obtaining particle diameter, to be less than the reunion powder particles of 45 microns stand-by.
(2) reunion powder granule above-mentioned steps prepared, loads in the barrel of oxy-acetylene flame spray gun, adopts purity oxygen to be powder feeding gas.Light oxyacetylene torch, adjustment flame is neutral flame, opens powder feeding oxygen, and powder feeding oxygen pressure remains on 0.6MPa, opens blanking barrel control valve, and reunion powder granule is penetrated and sucked spray gun pipeline by powder feeding oxygen, and the oxyacetylene torch after lighting is spurted in dispersion; Material in powder reacts with pure oxygen generation vigorous oxidation under the effect of oxyacetylene torch high temperature, release a large amount of thermosetting liquid oxygen compound molten drops, molten drop foaming is formed hollow vacuole by thermogenetic gas by whipping agent simultaneously, the hollow vacuole of melting afterwards falls into deionized water and cools fast, after supercentrifuge is separated, dehydrate, obtain hollow oxide microsphere.
Concrete embodiment
Embodiment 1
(1) take the Fe powder that 200 grams of median sizes are 5 microns, polyoxyethylene glycol whipping agent 20 grams, puts into high energy ball mill after mixing, ball milling 16 hours;
(2), after ball milling completes, add epoxy resin 20 grams and a certain amount of alcohol, stir;
(3) pour in drying basin by uniform emulsion form mixture, put into air dry oven and dry, temperature remains on about 120 DEG C;
(4), after having dried, by becoming the material of block to take out, pulverizing in agitation type pulverizer, crossing 350 mesh sieves, obtain reunion powder particles stand-by;
(5) the reunion powder granule prepared by above-mentioned steps, load in the barrel of oxy-acetylene flame spray gun, adopt purity oxygen to be powder feeding gas, powder feeding oxygen pressure remains on 0.6MPa;
(6) light oxyacetylene torch, adjustment flame is neutral flame, opens powder feeding oxygen, opens blanking barrel control valve, and reunion powder granule is penetrated and sucked spray gun pipeline by powder feeding oxygen, and the oxyacetylene torch after lighting is spurted in dispersion; Below flame, place deionized water, the hollow vacuole of reacted melting falls into deionized water and cools fast, receives reacted powder.
(7) particle will collected in deionized water, after supercentrifuge is separated, dehydrates, and obtains ferric oxide tiny balloon.
Embodiment 2
(1) take the Zn powder that 200 grams of median sizes are 5 microns, polyoxyethylene glycol whipping agent 20 grams, puts into high energy ball mill after mixing, ball milling 16 hours;
(2), after ball milling completes, add epoxy resin 20 grams and a certain amount of alcohol, stir;
(3) pour in drying basin by uniform emulsion form mixture, put into air dry oven and dry, temperature remains on about 120 DEG C;
(4), after having dried, by becoming the material of block to take out, pulverizing in agitation type pulverizer, crossing 350 mesh sieves, obtain reunion powder particles stand-by;
(5) the reunion powder granule prepared by above-mentioned steps, load in the barrel of oxy-acetylene flame spray gun, adopt purity oxygen to be powder feeding gas, powder feeding oxygen pressure remains on 0.6MPa;
(6) light oxyacetylene torch, adjustment flame is neutral flame, opens powder feeding oxygen, opens blanking barrel control valve, and reunion powder granule is penetrated and sucked spray gun pipeline by powder feeding oxygen, and the oxyacetylene torch after lighting is spurted in dispersion; Below flame, place deionized water, the hollow vacuole of reacted melting falls into deionized water and cools fast, receives reacted powder.
(7) particle will collected in deionized water, after supercentrifuge is separated, dehydrates, and obtains Zinc oxide hollow microsphere.
Embodiment 3
(1) take the Si powder that 200 grams of median sizes are 5 microns, polyoxyethylene glycol whipping agent 20 grams, puts into high energy ball mill after mixing, ball milling 16 hours;
(2), after ball milling completes, add epoxy resin 20 grams and a certain amount of alcohol, stir;
(3) pour in drying basin by uniform emulsion form mixture, put into air dry oven and dry, temperature remains on about 120 DEG C;
(4), after having dried, by becoming the material of block to take out, pulverizing in agitation type pulverizer, crossing 350 mesh sieves, obtain reunion powder particles stand-by;
(5) the reunion powder granule prepared by above-mentioned steps, load in the barrel of oxy-acetylene flame spray gun, adopt purity oxygen to be powder feeding gas, powder feeding oxygen pressure remains on 0.6MPa;
(6) light oxyacetylene torch, adjustment flame is neutral flame, opens powder feeding oxygen, opens blanking barrel control valve, and reunion powder granule is penetrated and sucked spray gun pipeline by powder feeding oxygen, and the oxyacetylene torch after lighting is spurted in dispersion; Below flame, place deionized water, the hollow vacuole of reacted melting falls into deionized water and cools fast, receives reacted powder.
(7) particle will collected in deionized water, after supercentrifuge is separated, dehydrates, and obtains silicon oxide tiny balloon.

Claims (4)

1. the preparation method of a hollow oxide microsphere, after it is characterized in that mixing with whipping agent with metal powder (or non-metal powder), add adhesive solidification, agglomerating particles powder is broken for after drying, then oxy-acetylene flame spray gun is adopted, purity oxygen is adopted to be that the dispersion of reunion powder granule is spurted in the oxyacetylene torch after lighting by powder feeding gas, material in powder reacts with pure oxygen generation vigorous oxidation under the effect of oxyacetylene torch high temperature, release a large amount of thermosetting liquid oxygen compound molten drops, molten drop foaming is formed hollow ball shape drop by thermogenetic gas by whipping agent simultaneously, hollow drop falls into deionized water and cools fast afterwards, obtain hollow oxide microsphere.
2. the method preparing hollow oxide microsphere according to claim 1, is characterized in that hollow oxide microsphere following steps obtain:
(1) form metal powder (or non-metal powder) and mix rear reunion powder granule with whipping agent: metal fine powder (or non-metal powder) and quantitative whipping agent raw material are put into ball mill, ball milling more than 12 hours, makes material particles be less than 10 microns; After ball milling completes, then the solution containing tackiness agent (as epoxy resin) is become emulsion form with the powder stirring after ball milling, mix, put into oven for drying, temperature remains on 100-150 DEG C; After oven dry completes, the material of block will be become to take out, pulverize, cross 325 mesh sieves in pulverizer, obtaining particle diameter, to be less than the reunion powder particles of 45 microns stand-by.
(2) reunion powder granule above-mentioned steps prepared, loads in the barrel of oxy-acetylene flame spray gun, adopts purity oxygen to be powder feeding gas.Light oxyacetylene torch, adjustment flame is neutral flame, opens powder feeding oxygen, and powder feeding oxygen pressure remains on 0.6MPa, opens blanking barrel control valve, and reunion powder granule is penetrated and sucked spray gun pipeline by powder feeding oxygen, and oxyacetylene torch is spurted in dispersion; Material composition in reunion powder reacts with oxygen generation vigorous oxidation under the effect of oxyacetylene torch high temperature, release a large amount of thermosetting liquid oxygen compound molten drops, molten drop foaming is formed hollow vacuole by thermogenetic gas by whipping agent simultaneously, the hollow vacuole of melting afterwards falls into deionized water and cools fast, after supercentrifuge is separated, dehydrate, obtain hollow oxide microsphere.
3. the method preparing hollow oxide microsphere according to claim 2, is characterized in that: after mixing with whipping agent with metal powder (or non-metal powder), add adhesive solidification, is broken for particle diameter and is less than 45 microns of reunion powder granules after drying.
4. the method preparing hollow oxide microsphere according to claim 2, it is characterized in that: adopt purity oxygen to be powder feeding gas, forming oxygen enrichment hot environment, at high temperature there is violent oxidizing reaction in metal fine powder (or non-metal powder) and oxygen, generates oxide compound.
CN201310613226.4A 2013-11-25 2013-11-25 Preparation method of oxide hollow microspheres Pending CN104649234A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106830982A (en) * 2017-03-21 2017-06-13 兰州理工大学 A kind of method for preparing hollow ceramic microspheres

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101870588A (en) * 2009-04-21 2010-10-27 河北勇龙邦大新材料有限公司 Method and device for preparing hollow ceramic microspheres
CN104658732A (en) * 2013-11-25 2015-05-27 中国人民解放军军械工程学院 New Al-Ni-Co hollow magnetic microsphere microwave absorbing material

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101870588A (en) * 2009-04-21 2010-10-27 河北勇龙邦大新材料有限公司 Method and device for preparing hollow ceramic microspheres
CN104658732A (en) * 2013-11-25 2015-05-27 中国人民解放军军械工程学院 New Al-Ni-Co hollow magnetic microsphere microwave absorbing material

Non-Patent Citations (2)

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许宝才等: ""Ni-Al-Co复合空心微珠的制备与吸波性能研究"", 《稀有金属材料与工程》 *
许宝才等: ""采用自反应淬熄法的电磁波吸收剂空心化研究"", 《人工晶体学报》 *

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106830982A (en) * 2017-03-21 2017-06-13 兰州理工大学 A kind of method for preparing hollow ceramic microspheres
CN106830982B (en) * 2017-03-21 2020-04-17 兰州理工大学 Method for preparing hollow ceramic microspheres

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Application publication date: 20150527