Vehicle module automatic production line
Technical field
The present invention relates to vehicle module production technical field, and in particular to a kind of vehicle module automatic production line.
Background technology
Vehicle module production is included by flow:Jigsaw stamp, SMT surface-assembleds, screening cover assembling and stamp, scoreboard and length
Wide dimensional measurement, BC/CT tests, aging, BT/UT test, paste nameplate and carry out CW/PT tests, baking and detection finished product put down
The step such as face degree and outward appearance, above-mentioned production process complete to exist manually that production efficiency is low and hand labor intensity is big
Problem.
The content of the invention
In view of the shortcomings of the prior art, the present invention is intended to provide a kind of high vehicle module automated production of production efficiency
Line.
To achieve the above object, the present invention adopts the following technical scheme that:
Vehicle module automatic production line, include jigsaw stamp line, SMT surface-assembleds station, screen successively by production procedure
Cover lid assembling stamp line, automatic scoreboard and length and width detection line, BC/CT p-wires, online aging station, BT/UT p-wires, nameplate
Paste and CW/PT p-wires, off-line baking station and flatness and outward appearance detection line, the jigsaw stamp line include the first flowing water
Bracing wire and first laser coder, first laser coder are fixed on the first flowing water bracing wire, and SMT surface-assembled stations are located at
First flowing water bracing wire downstream;
Screening cover assembling stamp line includes the second flowing water bracing wire, the first six axis robot, screening cover handling equipment and the
Dual-laser coder, the second flowing water bracing wire are located at the SMT surface-assembleds station downstream, are provided with screening cover assembling
Station, the first six axis robot are arranged on the second flowing water bracing wire side, and screening cover handling equipment is set with the first six axis robot
Put in the second flowing water bracing wire homonymy, second laser coder, which is mounted in the second flowing water bracing wire, is located at screening cover assembly station
Downstream;
Automatic scoreboard and length and width detection line include the 3rd flowing water bracing wire, the 4th flowing water bracing wire, the second six axis robot, scoreboard
Machine, cleaning station and length and width dimensions and burr measurement station, the 3rd flowing water bracing wire are located at above-mentioned second flowing water bracing wire downstream,
4th flowing water bracing wire is located at the 3rd flowing water bracing wire downstream, and the second six axis robot is arranged on the 3rd flowing water bracing wire and drawn with the 4th flowing water
Side between line, board separator and the second six axis robot are arranged on the same side, and cleaning station is arranged on the second six axis robot
The same side is simultaneously located at board separator downstream, and length and width dimensions and burr measurement station and the second six axis robot are arranged on the same side and position
In cleaning station downstream;
BC/CT p-wires include the 5th flowing water bracing wire, the 6th flowing water bracing wire, the 3rd six axis robot and BC/CT detection folders
Tool, the 5th flowing water bracing wire are located at the 4th flowing water bracing wire downstream, and the 6th flowing water bracing wire is located at the 5th flowing water bracing wire downstream, and the 3rd
Six axis robot is arranged between the 5th flowing water bracing wire and the 6th flowing water bracing wire, and BC/CT detection fixtures are arranged on the drawing of the 5th flowing water
Side and annular array is evenly distributed on the three or six axle machine centered on the 3rd six axis robot between line and the 6th flowing water bracing wire
Around tool hand;
Online aging station is arranged on the 6th flowing water bracing wire downstream of BC/CT p-wires;
BT/UT p-wires include the 7th flowing water bracing wire, the 8th flowing water bracing wire, the 4th six axis robot and BT/UT detection folders
Tool, the 7th flowing water bracing wire are located at online aging station downstream, and the 8th flowing water bracing wire is located at the 7th flowing water bracing wire downstream, and the 4th
Six axis robot is arranged on side between the 7th flowing water bracing wire and the 8th flowing water bracing wire, BT/UT detection fixtures and the four or six axle machine
Tool hand is arranged on the same side and BT/UT detection fixtures are evenly distributed on the 4th annular array centered on the 4th six axis robot
Around six axis robot;
Nameplate is pasted and CW/PT p-wires include the 9th flowing water bracing wire, the tenth flowing water bracing wire, nameplate feeding device, the 5th
Six axis robot and CW/PT detection fixtures, the 9th flowing water bracing wire are located at the 8th flowing water bracing wire downstream of BT/UT p-wires,
Tenth flowing water bracing wire is located at the 9th flowing water bracing wire downstream, and the 5th six axis robot is arranged on the 9th flowing water bracing wire and drawn with the tenth flowing water
Side between line, nameplate feeding device are located at the 5th six axis robot the same side upstream, and CW/PT detection fixtures are located at the five or six axle
Manipulator the same side downstream, the 9th flowing water bracing wire discharge end are provided with nameplate scanning station;
Off-line baking station is located at the tenth flowing water bracing wire downstream of nameplate stickup and CW/PT p-wires;
Flatness and outward appearance detection line include the 11st flowing water bracing wire, the 12nd flowing water bracing wire and CCD imaging systems, described
11st flowing water bracing wire is located at off-line baking station downstream, and the 12nd flowing water bracing wire is located at the 11st flowing water bracing wire downstream, CCD into
As system is arranged between the 11st flowing water bracing wire and the 12nd flowing water bracing wire;
The jigsaw stamp line, SMT surface-assembleds station, screening cover assembling stamp line, automatic scoreboard and length and width detection line,
BC/CT p-wires, online aging station, BT/UT p-wires, nameplate stickup and CW/PT p-wires, off-line baking station and plane
The transfer that product is carried out by manipulator between degree and outward appearance detection line is transferred.
Further, the automatic scoreboard and length and width detection line also include garbage collection station, the garbage collection station and
Second six axis robot is arranged on the same side and is located at board separator upstream.
Further, the BC/CT p-wires also include being used to put BC/CT detects underproof vehicle module first
Defective products collecting box, it is i.e. relative with BC/CT detection fixtures that the first defective products collecting box is arranged on the 6th flowing water bracing wire opposite side
Side.
Further, the BT/UT p-wires also include being used to put BT/UT detects underproof vehicle module second
Defective products collecting box, the second defective products collecting box are arranged on beside the 4th six axis robot.
Further, the nameplate is pasted and CW/PT p-wires are also including underproof vehicle-mounted for putting CW/PT detections
3rd defective products collecting box of module, the 3rd defective products collecting box are arranged on beside the 5th six axis robot.
The present invention has the advantages that:
Vehicle module automatic production line of the present invention, its can automatically complete the jigsaw stamp of vehicle module production procedure,
SMT surface-assembleds, screening cover assembling and stamp, scoreboard and length and width dimensions measurement, BC/CT tests, aging, BT/UT tests, stickup
Nameplate simultaneously carries out CW/PT tests, baking and detection finished level degree and visual condition, has the advantages of production efficiency is high.
Brief description of the drawings
Fig. 1 is its each production module component relationship schematic diagram of vehicle module automatic production line of the present invention;
Fig. 2 is vertical view knot of its jigsaw stamp line of vehicle module automatic production line of the present invention to online aging station part
Structure schematic diagram;
Fig. 3 is its online aging station of vehicle module automatic production line of the present invention to flatness and outward appearance detection line part
Overlooking the structure diagram.
Embodiment
Below in conjunction with the accompanying drawings and specific embodiment, the invention will be further described, understands this in order to clearer
The claimed technological thought of invention.
Vehicle module automatic production line of the present invention as Figure 1-3, by production procedure successively include jigsaw stamp line 1,
It is SMT surface-assembleds station 2, screening cover assembling stamp line 3, automatic scoreboard and length and width detection line 4, BC/CT p-wires 5, online old
Chemical industry position 6, BT/UT p-wires 7, nameplate pastes and CW/PT p-wires 8, off-line baking station 9 and flatness and outward appearance detection line
10, the jigsaw stamp line 1 includes the first flowing water bracing wire 11 and first laser coder 12, and the first flowing water bracing wire 11 is used to transfer
Jigsaw, first laser coder 12, which is fixed in the first flowing water bracing wire 11, to be used to carve the jigsaw in the first flowing water bracing wire 11
Bar code;SMT surface-assembleds station 2 is used to fill from the jigsaw of the stamp surface that the above-mentioned discharge end of first flowing water bracing wire 11 is transferred out
With element, it is located at the downstream of the first flowing water bracing wire 11;Screening cover assembling stamp line 3 includes the second flowing water bracing wire 31, the one or six axle
Manipulator 32, screening cover handling equipment 33 and second laser coder 34, the second flowing water bracing wire 31 are located at the SMT tables
Face assembling station 2 downstream, is provided with screening cover assembly station 310, and the first six axis robot 32 is arranged on the drawing of the second flowing water
The side of line 31, for drawing screening cover from screening cover handling equipment 33 and transferring screening cover to second flowing water bracing wire 31 its screen
Cover and screening cover and jigsaw are assembled into vehicle module, the axle machine of screening cover handling equipment 33 and the 1st at lid assembly station 310
Tool hand 32 is arranged on the homonymy of the second flowing water bracing wire 31, and second laser coder 34 is used to carve bar to the screening cover being assemblied on jigsaw
Code, it, which is mounted in the second flowing water bracing wire 31, is located at the downstream of screening cover assembly station 310;Automatic scoreboard and length and width detection line
4 include the 3rd flowing water bracing wire 41a, the 4th flowing water bracing wire 41b, the second six axis robot 42, board separator 43, cleaning station 44, length
Wide size and burr measurement station 45 and garbage collection station 46, the 3rd flowing water bracing wire 41a are located at the drawing of above-mentioned second flowing water
The downstream of line 31, the 4th flowing water bracing wire 41b are located at the 3rd flowing water bracing wire 41a downstreams, and the second six axis robot 42 is arranged on the 3rd stream
Side between water bracing wire 41a and the 4th flowing water bracing wire 41b, the six axis robot 42 of board separator 43 and second are arranged on the same side, clearly
The clean six axis robot 42 of station 44 and second is arranged on the same side and is located at the downstream of board separator 43, length and width dimensions and burr measurement work
The six axis robot 42 of position 45 and second is arranged on the same side and is located at the downstream of cleaning station 44, garbage collection station 46 and the 2nd 6
Axis robot 42 is arranged on the same side and is located at the upstream of board separator 43, and the second six axis robot 42 is from the 3rd flowing water bracing wire 41a
Draw underproof vehicle module product to be placed at garbage collection station 46, draw qualified vehicle module product and be placed on board separator
Scoreboard is carried out in 43, the vehicle module of scoreboard is drawn from board separator 43 by the second six axis robot 42 and is placed on cleaning station 44
Cleaned, then the vehicle module cleaned is drawn by the second six axis robot 42 again and is placed on length and width dimensions and burr measurement
Its length and width dimensions and burr situation are detected at station 45, by detecting the vehicle module of length and width dimensions and burr by the two or six axle machine
Tool hand 42 is drawn and is placed on the 4th flowing water bracing wire 41b;BC/CT p-wires 5 include the 5th flowing water bracing wire 51a, the 6th flowing water bracing wire
51b, the 3rd six axis robot 52, the BC/CT detection defective products collecting boxs 54 of fixture 53 and first, the 5th flowing water bracing wire 51a
Positioned at the 4th flowing water bracing wire 41b downstreams, the 6th flowing water bracing wire 51b is located at the 5th flowing water bracing wire 51a downstreams, the 3rd six axis robot
52 are arranged between the 5th flowing water bracing wire 51a and the 6th flowing water bracing wire 51b, and BC/CT detection fixtures 53 are arranged on the drawing of the 5th flowing water
Side and annular array is evenly distributed on centered on the 3rd six axis robot 52 between line 51a and the 6th flowing water bracing wire 51b
Around three six axis robots 52, the first defective products collecting box 54 is used to put the underproof vehicle module of BC/CT detections, and it is set
It is the side relative with BC/CT detection fixtures 53 in the 6th flowing water bracing wire 51b opposite sides, the 3rd six axis robot 52 flows from the 5th
Drawn on water bracing wire 51a tested length and width dimensions and burr situation vehicle module be transferred to BC/CT detection fixture 53 on carry out
BC/CT is detected, and is then drawn the qualified vehicle module of BC/CT detections again and is placed on the 6th flowing water bracing wire 51b, draws BC/CT inspections
Underproof vehicle module is surveyed to be placed in the first defective products collecting box 54;It is qualified to BC/CT detections that online aging station 6 is used for
Vehicle module carries out aging, and it is arranged on the 6th flowing water bracing wire 51b downstreams of BC/CT p-wires 5;BT/UT p-wires 7 include the
Seven flowing water bracing wire 71a, the 8th flowing water bracing wire 71b, the 4th six axis robot 72, BT/UT detection fixture 73 and second defective products are received
Header 74, the 7th flowing water bracing wire 71a are located at the online downstream of aging station 6, and the 8th flowing water bracing wire 71b is located at the drawing of the 7th flowing water
Line 71a downstreams, the 4th six axis robot 72 are arranged on side between the 7th flowing water bracing wire 71a and the 8th flowing water bracing wire 71b, BT/
The UT detection six axis robots 72 of fixture 73 and the 4th are arranged on the same side and BT/UT detects fixture 73 with the 4th six axis robot 72
Centered on annular array be evenly distributed on around the 4th six axis robot 72, the second defective products collecting box 74 be used for put BT/
UT detects underproof vehicle module, and it is arranged on the side of the 4th six axis robot 72, and the 4th six axis robot 72 flows from the 7th
The vehicle module Jing Guo aging is drawn on water bracing wire 71a and is transferred on BT/UT detection fixtures 73 and carries out BT/UT detections, BT/UT
Detect qualified vehicle module to be placed on the 8th flowing water bracing wire 71b by the absorption of the 4th six axis robot 72, BT/UT detections are unqualified
Vehicle module by the 4th six axis robot 72 draw be placed in the second defective products collecting box 74;Nameplate pastes and CW/PT tests
Line 8 includes the 9th flowing water bracing wire 81a, the tenth flowing water bracing wire 81b, nameplate feeding device 82, the 5th six axis robot 83, CW/PT
The defective products collecting box 85 of fixture 84 and the 3rd is detected, the 9th flowing water bracing wire 81a is located at the 8th flowing water of BT/UT p-wires 7
Bracing wire 71b downstreams, the tenth flowing water bracing wire 81b are located at the 9th flowing water bracing wire 81a downstreams, and the 5th six axis robot 83 is arranged on the 9th
Side between flowing water bracing wire 81a and the tenth flowing water bracing wire 81b, nameplate feeding device 82 are located at the same side of the 5th six axis robot 83
Upstream, CW/PT detection fixtures 84 are located at the same side downstream of the 5th six axis robot 83, and the 3rd defective products collecting box 85 is used to put
CW/PT detects underproof vehicle module, and it is arranged on the side of the 5th six axis robot 83, and above-mentioned 9th flowing water bracing wire 81a goes out
Material end is provided with nameplate scanning station 81a-1, and the 5th six axis robot 83 is drawn from the 9th flowing water bracing wire 81a and has been pasted with inscription
Board and the vehicle module being scanned through are transferred at CW/PT detection fixtures 84 and carry out CW/PT detections, and CW/PT detections are underproof
Vehicle module is drawn by the 5th six axis robot 83 and is placed in the 3rd defective products collecting box 85, and CW/PT detects qualified vehicle-mounted mould
Block is drawn by the 5th six axis robot 83 and is placed on the tenth flowing water bracing wire 81b;Off-line baking station 9 be used for be pasted with nameplate and
CW/PT detects qualified vehicle module and toasted, and it is located at the tenth flowing water bracing wire 81b of nameplate stickup and CW/PT p-wires 8
Downstream;Flatness and outward appearance detection line 10 include the 11st flowing water bracing wire 10a, the 12nd flowing water bracing wire 10b and CCD imaging system
101, the 11st flowing water bracing wire 10a are located at the downstream of off-line baking station 9, and the 12nd flowing water bracing wire 10b is first-class positioned at the tenth
Water bracing wire 10a downstreams, CCD imaging systems 101 are used to detect vehicle module flatness and visual condition through overbaking, and it is set
Between the 11st flowing water bracing wire 10a and the 12nd flowing water bracing wire 10b, flatness and outward appearance detect qualified vehicle module by the
12 flowing water bracing wire 10b are transferred to subsequent processing.
The jigsaw stamp line 1, SMT surface-assembleds station 2, screening cover assembling stamp line 3, automatic scoreboard and length and width detection
Line 4, BC/CT p-wires 5, online aging station 6, BT/UT p-wires 7, nameplate stickup and CW/PT p-wires 8, off-line baking work
The transfer that product is carried out by manipulator between position 9 and flatness and outward appearance detection line 10 is transferred.
The present invention operation principle be:Jigsaw in the first flowing water bracing wire 11 by after 12 quarter of first laser coder bar code,
Drawn by manipulator and be put into SMT surface-assembleds station 2 in jigsaw surface mount device, be assembled with the jigsaw of element by manipulator from
SMT surface-assembleds station 2, which takes out, to be transferred in the second flowing water bracing wire 31 of screening cover assembling stamp line 3, the first six axis robot
32 draw screening cover at screening cover handling equipment 33 and transfer screening cover assembling of the screening cover to the second flowing water bracing wire 31
At station 310 by screening cover assembling on the jigsaw equipped with element, shielding of the second laser coder 34 to being assemblied on jigsaw
Lid carves bar code, and screening cover, which has been carved the vehicle module of bar code and drawn by manipulator, is transferred to the of automatic scoreboard and length and width detection line 4
On three flowing water bracing wire 41a, the second six axis robot 42 draws vehicle module from the 3rd flowing water bracing wire 41a and is transferred to board separator 43
Scoreboard is carried out, the vehicle module of scoreboard has been drawn by the second six axis robot 42 is transferred to cleaning station 44 and cleans and then transfer again
Its length and width dimensions and burr situation are detected to length and width dimensions and burr measurement station 45, length and width dimensions and the detection of burr situation are closed
The vehicle module of lattice is drawn by the second six axis robot 42 and is placed on the 4th flowing water bracing wire 41b;Length and width dimensions and the inspection of burr situation
Survey qualified vehicle module and draw the 5th flowing water drawing for being placed on BC/CT p-wires 5 from the 4th flowing water bracing wire 41b by manipulator again
On line 51a, the 3rd six axis robot 52 draws vehicle module from the 5th flowing water bracing wire 51a and is transferred to BC/CT detection fixtures 53
Upper progress BC/CT detections, BC/CT detect qualified vehicle module and are placed on the 6th flowing water bracing wire by the absorption of the 3rd six axis robot 52
On 51b, BC/CT detects qualified vehicle module and is put into online aging from the absorption of the 6th flowing water bracing wire 51b discharge ends by manipulator
Station 6 carries out aging, and the vehicle module by aging is drawn the 7th flowing water bracing wire 71a for being placed on BT/UT p-wires 7 by manipulator
On, the vehicle module that the 4th six axis robot 72 draws aging from the 7th flowing water bracing wire 71a is transferred to BT/UT detection fixtures
73 carry out BT/UT detections, and BT/UT detects qualified vehicle module and is placed on the 8th flowing water bracing wire by the absorption of the 4th six axis robot 72
On 71b, BT/UT is detected qualified vehicle module and is transferred to its discharge end and by manipulator absorption shifting by the 8th flowing water bracing wire 71b
Deliver on the 9th flowing water bracing wire 81a of nameplate stickup and CW/PT p-wires 8, nameplate feeding device 82 sends out nameplate and by the 5th
The absorption of six axis robot 83 is placed on nameplate scanning station 81a-1 and is pasted onto on the screening cover of vehicle module, is pasted with the car of nameplate
Carry module and the CW/PT detection progress CW/PT detections of fixture 84 are placed on by the absorption of the 5th six axis robot 83 again, CW/PT detections are closed
The vehicle module of lattice is drawn by the 5th six axis robot 83 and is placed on the tenth flowing water bracing wire 81b, and the tenth flowing water bracing wire 81b is by CW/
PT detects qualified vehicle module and is transferred to its discharge end and is put into off-line baking station 9 by manipulator absorption, through overbaking
Vehicle module is drawn the 11st flowing water bracing wire for being placed on flatness and outward appearance detection line 10 by manipulator from off-line baking station 9
On 10a, manipulator draw the 11st flowing water bracing wire 10a on vehicle module be put into CCD imaging systems 101 detect its flatness and
Visual condition, flatness and the qualified vehicle module of visual condition are drawn by manipulator to be placed on the 12nd flowing water bracing wire 10b and moves up
Deliver to subsequent processing.
For those skilled in the art, technical scheme that can be as described above and design, make other each
Kind is corresponding to be changed and deforms, and all these change and deformed the protection model that should all belong to the claims in the present invention
Within enclosing.