CN104646993A - Clamp pile automatic charging and quality detection device - Google Patents

Clamp pile automatic charging and quality detection device Download PDF

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Publication number
CN104646993A
CN104646993A CN201510066352.1A CN201510066352A CN104646993A CN 104646993 A CN104646993 A CN 104646993A CN 201510066352 A CN201510066352 A CN 201510066352A CN 104646993 A CN104646993 A CN 104646993A
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Prior art keywords
gas pawl
lower air
air cylinders
clip pile
fixed
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CN201510066352.1A
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Chinese (zh)
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CN104646993B (en
Inventor
卜琰
魏兵
郭振民
刘军
王晶
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Zhejiang Tuofeng Intelligent Equipment Co.,Ltd.
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Hangzhou Automation Technology Research Institute Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P19/00Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/84Systems specially adapted for particular applications
    • G01N21/88Investigating the presence of flaws or contamination
    • G01N21/89Investigating the presence of flaws or contamination in moving material, e.g. running paper or textiles

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Health & Medical Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Analytical Chemistry (AREA)
  • Biochemistry (AREA)
  • General Health & Medical Sciences (AREA)
  • General Physics & Mathematics (AREA)
  • Immunology (AREA)
  • Pathology (AREA)
  • Mechanical Engineering (AREA)
  • Length Measuring Devices By Optical Means (AREA)

Abstract

The invention relates to a clamp pile automatic charging and quality detection device, which comprises a vibration disc, a linear vibrator, a front and back dislocation air cylinder, a worktable surface, a camera, a slide table, a first servo motor, a guide rail and a first vertical air cylinder, wherein a rail of the vibration disc is connected with one end of a rail of the linear vibrator, the front and back dislocation air cylinder is positioned at the other end of the rail of the linear vibrator, a first pneumatic jaw is arranged on the front and back dislocation air cylinder, the guide rail is fixedly arranged in front of the worktable surface, the slide table is glidingly connected with the guide rail, and is driven to move by the first servo motor, the first vertical air cylinder is fixedly arranged at the back side wall of the slide table, a second pneumatic jaw is arranged on the first vertical air cylinder, a detection platform is arranged at one side, near the guide rail, of the worktable surface, a tooling is fixedly arranged on the detection platform, a light source is fixedly arranged on the worktable surface behind the detection platform, and the camera is fixedly arranged at the part, which is aligned with the light source, in front of the guide rail. The clamp pile automatic charging and quality detection device has the advantages that the reliability and stability are realized, the participation of persons in the whole process is not needed, and the fatigue is avoided.

Description

A kind of clip pile automatic charging and quality detection device
Technical field
The invention belongs to cigar lighter technical field of processing equipment, particularly relate to a kind of clip pile automatic charging and quality detection device.
Background technology
Clip pile is in early stage production process, notch place can leave the foreign material such as metal fragment, affect later stage clip pile and heating wire erection welding quality, therefore before clip pile and heating wire assembling, need to detect clip pile notch quality, thus ensure the carrying out that clip pile and heating wire can be good smoothly in assembling process.
The quality testing of clip pile in cigar lighter production process, whether what adopt at present is a kind of manual type, have foreign matter to judge clip pile quality by naked eyes identification clip pile notch, and then carry out lower one with heating wire erection welding operation.Due to the monotonicity of this testing, easily make people produce visual fatigue, and do not play the advantage of personnel itself, can not meet and adapt to the requirement of modern production.
Summary of the invention
In order to solve above-mentioned technical problem, the object of this invention is to provide a kind of clip pile automatic charging and quality detection device, this device can detect automatically to clip pile notch quality.
In order to realize above-mentioned object, present invention employs following technical scheme:
A kind of clip pile automatic charging and quality detection device, involving vibrations dish, linear vibrator, front-back staggered cylinder, work top, camera, slide unit, first servomotor, guide rail and the first upper and lower air cylinders, the track of described vibrating disk is connected with one end of the track of linear vibrator, described front-back staggered cylinder is positioned at the other end of the track of linear vibrator, and front-back staggered cylinder is fixed near the side of vibrating disk by linking arm and work top, described front-back staggered cylinder is provided with the first gas pawl, described guide rail is fixed on the front of work top, described slide unit is connected with slide, and by the first driven by servomotor slide unit motion, the rear wall of described slide unit is fixed with the first upper and lower air cylinders by connecting plate, first upper and lower air cylinders is provided with the second gas pawl, side near guide rail on described work top is provided with detection platform, described detection platform is fixed with frock, the work top at described detection platform rear is also fixed with light source, described camera is fixed on the position that guide rail front and light source align, the second servomotor is also fixed with bottom described work top, fix with detection platform after the rotating shaft of described second servomotor runs through work top, described front-back staggered cylinder moving, make the first gas pawl that the clip pile of the track end of linear vibrator is sent to front, slide unit moves the top making the second gas pawl be positioned at the first gas pawl, first upper and lower air cylinders motion, second gas pawl is declined and captures the clip pile in the first gas pawl, first gas pawl unclamps rear front-back staggered cylinder and the first upper and lower air cylinders all sets back, slide unit again movement makes the second gas pawl be positioned at the top of frock, first upper and lower air cylinders motion, the second gas pawl is made to decline and clip pile is put into frock, after second gas pawl unclamps, the first upper and lower air cylinders resets, after first upper and lower air cylinders resets, light source igniting, camera starts to take pictures, and according to pixel mode, clip pile notch quality is detected, it is qualified to detect, and carries out next process, if detect defective, then the second driven by servomotor detection platform is rotated, the quick continuous shooting of camera simultaneously, still according to pixel mode, clip pile notch quality is detected, when qualified position being detected, second servomotor stops, and next process is carried out to clip pile, if still defective after rotating a circle, abandon this clip pile.
Preferably: orthogonal two rectangle frames are anyhow got at the notch place of described camera to the clip pile black-and-white photograph taken, judge that the white pixel point quantity in two rectangle frames judges notch quality and angle with whether quantity required is consistent simultaneously.
Preferably: described first upper and lower air cylinders is fixed on connecting plate one end near linear vibrator, the other end of described connecting plate is also fixed with the second upper and lower air cylinders, described second upper and lower air cylinders is provided with the 3rd gas pawl.
Preferably: described second gas pawl is identical to the distance of frock with the first gas pawl with the distance between the 3rd gas pawl.
The manual detection process of cigar lighter clip pile of comparing, the present invention is based on the fit system of mechanical electric and intelligent vision, the directed movement of mechanical device is utilized to realize automatic charging, replace human eye to carry out the quality testing of clip pile notch and angle judges with camera simultaneously, precision is ensured by camera completely, can reach less than 0.1mm and 1 degree, reliable and stable, whole process participates in without personnel, there will not be fatigue phenomenon.
Accompanying drawing explanation
Fig. 1 is overall structure top view of the present invention.
Fig. 2 is side view of the present invention.
Fig. 3 is the side schematic view of clip pile of the present invention.
Fig. 4 is the top view of clip pile of the present invention.
The detection schematic diagram that Fig. 5 takes a picture for camera of the present invention.
Detailed description of the invention
Below in conjunction with accompanying drawing, the specific embodiment of the present invention is made a detailed explanation.
A kind of clip pile automatic charging as depicted in figs. 1 and 2 and quality detection device, involving vibrations dish 1, linear vibrator 2, front-back staggered cylinder 4, work top, camera 7, slide unit 8, first servomotor 15, guide rail 16 and the first upper and lower air cylinders 6, the track of described vibrating disk 1 is connected with one end of the track of linear vibrator 2, described front-back staggered cylinder 4 is positioned at the other end of the track of linear vibrator 2, and front-back staggered cylinder 4 is fixed near the side of vibrating disk by linking arm and work top, described front-back staggered cylinder 4 is provided with the first gas pawl 3, described guide rail 16 is fixed on the front of work top, described slide unit 8 is slidably connected with guide rail 16, and drive slide unit 8 to move by the first servomotor 15, the rear wall of described slide unit 8 is fixed with the first upper and lower air cylinders 6 by connecting plate 14, first upper and lower air cylinders 6 is provided with the second gas pawl 5, side near guide rail 16 on described work top is provided with detection platform 12, described detection platform 12 is fixed with frock 13, the work top at described detection platform 12 rear is also fixed with light source 11, described camera 7 is fixed on the position that guide rail 16 front and light source 11 align, the second servomotor 17 is also fixed with bottom described work top, fix with detection platform 12 after the rotating shaft of described second servomotor 17 runs through work top, described front-back staggered cylinder 4 moves, make the first gas pawl 3 that the clip pile of the track end of linear vibrator 2 is sent to front, slide unit 8 moves the top making the second gas pawl 5 be positioned at the first gas pawl 3, first upper and lower air cylinders 6 moves, second gas pawl 5 is declined and captures the clip pile in the first gas pawl 3, first gas pawl 3 unclamps rear front-back staggered cylinder 4 and the first upper and lower air cylinders 6 all sets back, slide unit 8 again movement makes the second gas pawl 5 be positioned at the top of frock 13, first upper and lower air cylinders 6 moves, the second gas pawl 5 is made to decline and clip pile is put into frock 13, after second gas pawl 5 unclamps, the first upper and lower air cylinders 6 resets, after first upper and lower air cylinders 6 resets, light source 11 is lighted, camera 7 starts to take pictures, and according to pixel mode, clip pile notch quality is detected, it is qualified to detect, and carries out next process, if detect defective, then the second servomotor 17 drives detection platform 12 to rotate, camera 7 continuous shooting fast simultaneously, still according to pixel mode, clip pile notch quality is detected, when qualified position being detected, second servomotor 17 stops, and next process is carried out to clip pile, if still defective after rotating a circle, abandon this clip pile.
Orthogonal two rectangle frames are anyhow got at the notch place of described camera 7 to the clip pile black-and-white photograph taken, and judge that the white pixel point quantity in two rectangle frames judges notch quality and angle with whether quantity required is consistent simultaneously.
Described first upper and lower air cylinders 6 is fixed on connecting plate 14 one end near linear vibrator 2, and the other end of described connecting plate 14 is also fixed with the second upper and lower air cylinders 9, and described second upper and lower air cylinders 9 is provided with the 3rd gas pawl 10.Described second gas pawl 5 is identical to the distance of frock 13 with the first gas pawl 5 with the distance between the 3rd gas pawl 10.
Operation principle of the present invention is as follows, vibrating disk 1 vibrates and is transported on linear vibrator 2 by clip pile, now front-back staggered cylinder 4 is in original position, first gas is grabbed 3 and is captured clip pile in the track end of linear vibrator, clip pile is transported to the second gas and grabs 5 crawl positions by front-back staggered cylinder 4 action, slide unit 8 moves and makes the second gas grab 5 to be in above clip pile crawl position, first upper and lower air cylinders 6 declines, second gas is grabbed 5 and is caught clip pile, first gas grab 3 unclamp after the cylinder 4 that misplaces set back, first gas is grabbed 3 and is again captured clip pile, original position is got back in first upper and lower air cylinders 6 rising simultaneously, clip pile is transported to the second gas and grabs 5 crawl positions by front-back staggered cylinder 4 again, slide unit 8 moves and makes the second gas grab 5 to be in and to detect above station, first upper and lower air cylinders 6 declines, clip pile is put into the frock 13 in detection platform 12, second gas is grabbed 5 and is unclamped, first upper and lower air cylinders 6 goes back up to original position, whether light source 11 is lighted simultaneously camera 7 and is started snapshots and detect clip pile notch and exist, at the end of judgement, light source 11 extinguishes, do not exist or notch off quality, slide unit 8 moves, making the 3rd gas grab 10 is in well above detection station, first upper and lower air cylinders 6 and the second upper and lower air cylinders 9 decline simultaneously, second gas grabs the new clip pile of 5 crawls, 3rd gas is grabbed 10 and is captured clip pile from detection frock 13, first upper and lower air cylinders 6 and the second upper and lower air cylinders 9 go back up to original position simultaneously, slide unit 8 moves, when the 3rd gas grab 10 be in ad-hoc location time unclamp claw and abandon defective clip pile.
Second gas is grabbed 5 and is again in when detecting above station, first upper and lower air cylinders 6 times general who has surrendered's clip pile puts into frock 13, second gas is grabbed 5 and is unclamped, and the first upper and lower air cylinders 6 goes back up to original position, and light source 11 is lighted, camera 7 is snapshots continuously, judge notch quality by pixel, notch exists and foreign, then judge that clip pile is qualified, judge that whether clip pile notch is vertical with camera 7 according to pixel mode equally, finally reach the judgement of angle.Pixel mode judges to refer to that camera is clapped in black-and-white photograph FX, according to the different gray scale point quantity quality that judge FX whether consistent with demand point quantity, in the present invention, surveyed area is as shown in Fig. 5 rectangle frame region, judges angle residing for clip pile notch quality and notch by white pixel point in detection level rectangle frame.

Claims (4)

1. a clip pile automatic charging and quality detection device, it is characterized in that: involving vibrations dish (1), linear vibrator (2), front-back staggered cylinder (4), work top, camera (7), slide unit (8), first servomotor (15), guide rail (16) and the first upper and lower air cylinders (6), the track of described vibrating disk (1) is connected with one end of the track of linear vibrator (2), described front-back staggered cylinder (4) is positioned at the other end of the track of linear vibrator (2), and front-back staggered cylinder (4) is fixed near the side of vibrating disk by linking arm and work top, described front-back staggered cylinder (4) is provided with the first gas pawl (3), described guide rail (16) is fixed on the front of work top, described slide unit (8) and guide rail (16) are slidably connected, and drive slide unit (8) motion by the first servomotor (15), the rear wall of described slide unit (8) is fixed with the first upper and lower air cylinders (6) by connecting plate (14), first upper and lower air cylinders (6) is provided with the second gas pawl (5), side near guide rail (16) on described work top is provided with detection platform (12), described detection platform (12) is fixed with frock (13), the work top at described detection platform (12) rear is also fixed with light source (11), described camera (7) is fixed on the position that guide rail (16) front and light source (11) align, the second servomotor (17) is also fixed with bottom described work top, fix with detection platform (12) after the rotating shaft of described second servomotor (17) runs through work top, described front-back staggered cylinder (4) motion, make the first gas pawl (3) that the clip pile of the track end of linear vibrator (2) is sent to front, slide unit (8) is mobile makes the second gas pawl (5) be positioned at the top of the first gas pawl (3), first upper and lower air cylinders (6) moves, second gas pawl (5) is declined and captures the clip pile in the first gas pawl (3), first gas pawl (3) unclamps rear front-back staggered cylinder (4) and the first upper and lower air cylinders (6) all sets back, slide unit (8) again movement makes the second gas pawl (5) be positioned at the top of frock (13), first upper and lower air cylinders (6) moves, the second gas pawl (5) is made to decline and clip pile be put into frock (13), after second gas pawl (5) unclamps, the first upper and lower air cylinders (6) resets, after first upper and lower air cylinders (6) resets, light source (11) is lighted, camera (7) starts to take pictures, and according to pixel mode, clip pile notch quality is detected, it is qualified to detect, and carries out next process, if detect defective, then the second servomotor (17) drives detection platform (12) to rotate, camera (7) continuous shooting fast simultaneously, still according to pixel mode, clip pile notch quality is detected, when qualified position being detected, second servomotor (17) stops, and next process is carried out to clip pile, if still defective after rotating a circle, abandon this clip pile.
2. a kind of clip pile automatic charging according to claim 1 and quality detection device, it is characterized in that: orthogonal two rectangle frames are anyhow got at the notch place of described camera (7) to the clip pile black-and-white photograph taken, judge that the white pixel point quantity in two rectangle frames judges notch quality and angle with whether quantity required is consistent simultaneously.
3. a kind of clip pile automatic charging according to claim 1 and quality detection device, it is characterized in that: described first upper and lower air cylinders (6) is fixed on connecting plate (14) one end near linear vibrator (2), the other end of described connecting plate (14) is also fixed with the second upper and lower air cylinders (9), described second upper and lower air cylinders (9) is provided with the 3rd gas pawl (10).
4. a kind of clip pile automatic charging according to claim 1 and quality detection device, is characterized in that: described second gas pawl (5) is identical to the distance of frock (13) with the first gas pawl (5) with the distance between the 3rd gas pawl (10).
CN201510066352.1A 2015-02-09 2015-02-09 Clamp pile automatic charging and quality detection device Active CN104646993B (en)

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Cited By (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104990932A (en) * 2015-07-14 2015-10-21 苏州佳祺仕信息科技有限公司 Capacitor overturning lateral rotation device
CN105059317A (en) * 2015-07-16 2015-11-18 苏州金牛精密机械有限公司 Movable quality detecting mechanism with track
CN105344560A (en) * 2015-11-09 2016-02-24 适新科技(苏州)有限公司 Feeding line of high-viscosity polyurethane formate forming coating automation device
CN105397443A (en) * 2015-12-17 2016-03-16 常州剑湖金城车辆设备有限公司 Fin inserting device for electric heating pipe
CN105548192A (en) * 2016-02-15 2016-05-04 无锡速博威迅科技有限公司 Automatic detection equipment of direct-current shutter
CN105675624A (en) * 2015-12-29 2016-06-15 浙江理工大学 Optical fiber crack multi-angle vision detection apparatus for ultrasonic welded parts
CN106425399A (en) * 2016-07-20 2017-02-22 梁启明 Drip chamber and catheter assembling mechanism
CN107745923A (en) * 2017-05-31 2018-03-02 嘉善凝辉新型建材有限公司 A kind of component automatic detection mobile device
CN108145671A (en) * 2017-11-15 2018-06-12 高田(长兴)汽车安全装置有限公司 A kind of anti-misloading detecting tool of air-cushion inflator short-circuiting terminal
CN109540919A (en) * 2018-12-24 2019-03-29 雷果科技无锡有限公司 A kind of break detection device
CN109665312A (en) * 2018-12-29 2019-04-23 中山市丰丰精密机械有限公司 The automatic material taking mechanism of flexible strands
CN111482780A (en) * 2019-01-25 2020-08-04 本田技研工业株式会社 Conveying system

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CN1865948A (en) * 2006-04-28 2006-11-22 上海大学 Automatic detection device for magnetic loop image
CN200941096Y (en) * 2006-04-28 2007-08-29 杨雅屹 Small fastening detector
CN202087540U (en) * 2011-05-19 2011-12-28 杭州华丰通信器材有限公司 Online detector of copper piece appearance defects based on machine vision

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Publication number Priority date Publication date Assignee Title
EP0574336B1 (en) * 1992-06-10 1999-11-03 Valtubes Device and method for detecting surface flaws in moving, elongated, metallic objects
CN1865948A (en) * 2006-04-28 2006-11-22 上海大学 Automatic detection device for magnetic loop image
CN200941096Y (en) * 2006-04-28 2007-08-29 杨雅屹 Small fastening detector
CN202087540U (en) * 2011-05-19 2011-12-28 杭州华丰通信器材有限公司 Online detector of copper piece appearance defects based on machine vision

Cited By (17)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104990932A (en) * 2015-07-14 2015-10-21 苏州佳祺仕信息科技有限公司 Capacitor overturning lateral rotation device
CN105059317A (en) * 2015-07-16 2015-11-18 苏州金牛精密机械有限公司 Movable quality detecting mechanism with track
CN105344560A (en) * 2015-11-09 2016-02-24 适新科技(苏州)有限公司 Feeding line of high-viscosity polyurethane formate forming coating automation device
CN105397443A (en) * 2015-12-17 2016-03-16 常州剑湖金城车辆设备有限公司 Fin inserting device for electric heating pipe
CN105675624A (en) * 2015-12-29 2016-06-15 浙江理工大学 Optical fiber crack multi-angle vision detection apparatus for ultrasonic welded parts
CN105548192B (en) * 2016-02-15 2018-03-06 无锡速博威迅科技有限公司 A kind of automatic detection system of direct current shutter
CN105548192A (en) * 2016-02-15 2016-05-04 无锡速博威迅科技有限公司 Automatic detection equipment of direct-current shutter
CN106425399A (en) * 2016-07-20 2017-02-22 梁启明 Drip chamber and catheter assembling mechanism
CN106425399B (en) * 2016-07-20 2023-10-27 梁启明 Dropping funnel and catheter assembly devices
CN107745923A (en) * 2017-05-31 2018-03-02 嘉善凝辉新型建材有限公司 A kind of component automatic detection mobile device
CN108145671A (en) * 2017-11-15 2018-06-12 高田(长兴)汽车安全装置有限公司 A kind of anti-misloading detecting tool of air-cushion inflator short-circuiting terminal
CN109540919A (en) * 2018-12-24 2019-03-29 雷果科技无锡有限公司 A kind of break detection device
CN109540919B (en) * 2018-12-24 2023-10-31 雷果科技无锡有限公司 Broken knife detection device
CN109665312A (en) * 2018-12-29 2019-04-23 中山市丰丰精密机械有限公司 The automatic material taking mechanism of flexible strands
CN109665312B (en) * 2018-12-29 2024-05-24 中山市科彼特自动化设备有限公司 Automatic material taking mechanism for flexible wire material
CN111482780A (en) * 2019-01-25 2020-08-04 本田技研工业株式会社 Conveying system
CN111482780B (en) * 2019-01-25 2022-03-15 本田技研工业株式会社 Conveying system

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