CN104646306B - A kind of cylinder class pin part automatic sorting equipment based on image measurement - Google Patents

A kind of cylinder class pin part automatic sorting equipment based on image measurement Download PDF

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Publication number
CN104646306B
CN104646306B CN201410760960.8A CN201410760960A CN104646306B CN 104646306 B CN104646306 B CN 104646306B CN 201410760960 A CN201410760960 A CN 201410760960A CN 104646306 B CN104646306 B CN 104646306B
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China
Prior art keywords
automatic sorting
sorting equipment
pin part
motor
frame
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Expired - Fee Related
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CN201410760960.8A
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Chinese (zh)
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CN104646306A (en
Inventor
向明
曹利钢
汪用瑜
吴南星
陈朝勇
吴平
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Jingdezhen Ceramic Institute
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Jingdezhen Ceramic Institute
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Abstract

The present invention relates to a kind of cylinder class pin part automatic sorting equipment based on image measurement, including frame, one-level blanking device, two grades of blanking devices, collator, feeding-distribution device, detection means, the one-level blanking device will treat that go-on-go pin part is sent in collator, then pin part is sent to feeding-distribution device and detection means by bis- grades of blanking devices of Jing, so as to the automatic sorting for realizing pin part works.The device structure is rationally distributed, general shape is attractive in appearance, and easy to use, work tempo < 3s, measurement error reaches ± 0.02 mm, 40 decibels of noise <, therefore the automatic sorting requirement of pin part is especially suitable for, the labor intensity of go-on-go cost and personnel can be greatly reduced, be had broad application prospects.

Description

A kind of cylinder class pin part automatic sorting equipment based on image measurement
Technical field
The invention belongs to sorting equipment technical field, and in particular to a kind of cylinder class pin part based on image measurement is automatic Sorting equipment.
Background technology
The go-on-go of pin part works mainly by being accomplished manually at present, the size and pattern due to needing strict control pin, institute It is badly in need of a kind of pin part automatic sorting equipment on flase drop, therefore market to adopt artificial go-on-go not only to take but also easily occur.Big portion Divide automatic checkout equipment feed link to adopt vibrating disk, and go-on-go is carried out using vibrating disk, it is big with work noise, take up an area volume Big shortcoming, for environment noise requires that harsh enterprise does not simultaneously apply to, needs to develop that noise is little, compact conformation automatically point Inspection equipment.
The content of the invention
The technical problem to be solved in the present invention is to provide that a kind of noise is low, take up an area little, efficiency high based on image measurement Cylinder class pin part automatic sorting equipment.
The technical scheme is that:A kind of cylinder class pin part automatic sorting equipment based on image measurement, including machine Frame, one-level blanking device, two grades of blanking devices, collator, feeding-distribution device, detection means, it is characterised in that:Under the one-level Material device will treat that go-on-go pin part is sent in collator, and then pin part is sent to feeding-distribution device by bis- grades of blanking devices of Jing And detection means, so as to the automatic sorting for realizing pin part works.
The one-level blanking device is made up of conveyer belt, motor one, sprocket wheel, big funnel, and the conveyer belt is fixed on frame Top is simultaneously connected with motor one by sprocket wheel, and the conveyer belt bottom is provided with big funnel.
The collator is made up of motor two, shaft coupling one, bearing block, internal gear, and the internal gear is arranged on big leakage Bucket bottom, the internal gear passes through shaft coupling one, bearing block and motor two connects, and the motor two is fixed on the crossbeam of frame On.
Two grades of blanking devices are made up of little funnel, feed bin, silo support, and the little funnel is arranged in internal gear Portion, the little funnel bottom are connected with feed bin, and the feed bin is fixed in frame by silo support.
The feeding-distribution device is made up of spring, sub-butt ends, electric magnet, support, and sub-butt ends are fixed on by the support Feed bin bottom, described sub-butt ends one end are connected with electric magnet, and one end is connected with spring.
The detection means is by motor three, shaft coupling two, bearing two, detection plate, camera support, camera, electromagnetic valve, spray Mouth, light source composition, the detection plate are arranged on feed bin bottom, are fixed in frame, shaft coupling of the detection plate by bottom 2nd, bearing two is connected with motor three, and nozzle is provided with the frame at the top of the detection plate, and the nozzle is connected with electromagnetic valve Connect, the electromagnetic valve is arranged on the downside crossbeam of frame, the detection plate top is provided with camera by camera support, described Detection plate bottom is provided with light source.
Above-mentioned feed bin is stainless steel tube that internal diameter is 5 mm.
The internal tooth wheel outer surface has 8 grooves.
Sensor for countering is provided with the little funnel.
36 grooves are provided with the detection plate.
Pin part automatic sorting equipment of the present invention is by blanking device, collator, feeding-distribution device, detection means structure Into using internal gear sequence with reference to two-stage blanking device, rationally, general shape is attractive in appearance, and noise is low for topology layout, takes up an area Little, efficiency high, work tempo < 3s, measurement error reach ± 0.02 mm, 40 decibels of noise <, are especially suitable for cylinder class pin zero The automatic sorting of part requires, the labor intensity of go-on-go cost and personnel can be greatly reduced, has broad application prospects.
Description of the drawings
Fig. 1 is the structure chart one of sorting equipment of the present invention;
Fig. 2 is the structure chart two of sorting equipment of the present invention;
Fig. 3 is the schematic enlarged-scale view of feeding-distribution device in Fig. 2.
Specific embodiment
Below in conjunction with the accompanying drawings 1,2,3 and specific embodiment the present invention is further detailed explanation:
A kind of cylinder class pin part automatic sorting equipment based on image measurement, including frame, one-level blanking device, two grades Blanking device, collator, feeding-distribution device, detection means, the one-level blanking device is by conveyer belt, motor one, sprocket wheel, big leakage Bucket composition;Two grades of blanking devices are made up of little funnel, feed bin, silo support;The collator is by motor two, shaft coupling First, bearing block, internal gear composition;The feeding-distribution device is made up of spring, sub-butt ends, electric magnet, support;The detection means It is made up of motor three, shaft coupling two, bearing two, detection plate, camera support, camera, electromagnetic valve, nozzle, light source, the conveyer belt 11 are bolted at the top of frame 1 and are connected with motor 1 by sprocket wheel 20, and 11 bottom of the conveyer belt is provided with greatly Funnel 4, the big funnel 4 are bolted in frame 1, and its bottom is provided with outer surface the internal gear 2 of 8 grooves, The internal gear 2 is connected with motor 26 by shaft coupling 1, bearing block 16, and the motor 26 is bolted on frame On 1 crossbeam, the internal gear 2 is internally provided with little funnel 5, and 5 bottom bolt connection of the little funnel has feed bin 10, the material Storehouse 10 is bolted on the crossbeam of frame 1 by silo support 18, and 10 bottom of the feed bin has been bolted sub-material and has filled 9 support is put, 14 one end of sub-butt ends in the feeding-distribution device 9 is connected with electric magnet 13, and one end is connected with spring 15, described Electric magnet 13 and spring 15 are fixed with frame 1 by bolt respectively;10 bottom of the feed bin is provided with detection plate 8, the detection Disk 8 is fixed in frame 1, and is connected with motor 37 by the shaft coupling 2 12 of bottom, bearing 1, and the motor 37 passes through Bolt is fixed with frame 1;Nozzle 23, the nozzle 23 and electromagnetism have been bolted in frame 1 at the top of the detection plate 8 Valve 22 is connected by cable, and the electromagnetic valve 22 is bolted on the crossbeam of frame 1, and 8 top of the detection plate passes through Camera support 19 is provided with camera 3, and the camera support 19 is fixed with 1 bolt of frame, in the frame 1 of 19 bottom of the detection plate It is provided with light source 25.
The feed bin 10 is stainless steel tube that internal diameter is 5 mm.
On the little funnel 5, bolt is fixed with sensor for countering.
36 grooves are provided with the detection plate 8.
Using method of the present invention based on the cylinder class pin part automatic sorting equipment of image measurement:
10,000 pins to be detected are deposited on conveyer belt 11 and are paved, conveyer belt 11 is in motor 1, the band of sprocket wheel 20 Under dynamic, operate 10 seconds, just have the pin part of 30-50 by big funnel 4, slip into internal gear 2, band of the internal gear 2 in motor 26 At the uniform velocity rotate under dynamic, 2 outer surface of internal gear has 8 sizes groove more slightly larger than pin part, and straight pin can enter in rotation process Enter groove, and be taken to top, as action of gravity is fallen, fall into little funnel 5, little funnel 5 is connected with feed bin 10, has sensor Number is calculated, feed bin 10 has been expired internal gear 2 and just not have rotated, feed bin 10 starts blanking, feed bin 10 is the steel endlessly that internal diameter is 5mm Pipe, can be vertically arranged 7 pins inside which, 10 end of feed bin is the feeding-distribution device 9 driven by electric magnet 13, by sub-butt ends 14 1 Root one puts down pin, and pin is fallen in the groove of detection plate 8, and detection plate 8 rotates the detection zone that pin is brought into camera 3, moved per 2 seconds A groove is moved, camera 3 shoots photo, computer measurement image length, and record analyses product, and detection plate 8 rotates to blanking region, 23 jet of nozzle is controlled by electromagnetic valve 22 pin blows off, be provided with two nozzles 23, one is blown qualified, one is blown unqualified , uniform 36 grooves in detection plate 8, detection plate 8 rotate a circle and return to the go-on-go work for completing pin part in situ, under so circulating Go, so as to complete the detection to 10,000 pin parts.

Claims (8)

1. a kind of cylinder class pin part automatic sorting equipment based on image measurement, including frame, one-level blanking device, under two grades Material device, collator, feeding-distribution device, detection means, it is characterised in that:The one-level blanking device will treat that go-on-go pin part is passed Deliver in collator, then pin part is sent to feeding-distribution device and detection means by bis- grades of blanking devices of Jing, so as to realize pin The automatic sorting work of part;
The one-level blanking device is made up of conveyer belt, motor one, sprocket wheel, big funnel, the conveyer belt(11)It is fixed on frame (1)Top simultaneously passes through sprocket wheel(20)With motor one(21)It is connected, the conveyer belt(11)Bottom is provided with big funnel(4);
The collator is made up of motor two, shaft coupling one, bearing block, internal gear, the internal gear(2)It is arranged on big funnel (4)Bottom, the internal gear(2)By shaft coupling one(17), bearing block(16)With motor two(6)Connection, the motor two(6) It is fixed on frame(1)Crossbeam on.
2. automatic sorting equipment according to claim 1, it is characterised in that:Two grades of blanking devices are by little funnel, material Storehouse, silo support composition, the little funnel(5)It is arranged on internal gear(2)Inside, the little funnel(5)Bottom is connected with feed bin (10), the feed bin(10)By silo support(18)It is fixed on frame(1)On.
3. automatic sorting equipment according to claim 2, it is characterised in that:The feeding-distribution device is by spring, sub-butt ends, electricity Magnet, support composition, the support is by sub-butt ends(14)It is fixed on feed bin(10)Bottom, the sub-butt ends(14)One end with Electric magnet(13)It is connected, one end and spring(15)It is connected.
4. automatic sorting equipment according to claim 2, it is characterised in that:The detection means is by motor three, shaft coupling 2nd, bearing one, detection plate, camera support, camera, electromagnetic valve, nozzle, light source composition, the detection plate(8)It is arranged on feed bin (10)Bottom, is fixed on frame(1)On, the detection plate(8)By the shaft coupling two of bottom(12), bearing one(24)With motor Three(7)It is connected, the detection plate(8)The frame at top(1)On be provided with nozzle(23), the nozzle(23)With electromagnetic valve(22) It is connected, the electromagnetic valve(22)It is arranged on frame(1)Downside crossbeam on, the detection plate(8)Top passes through camera support (19)It is provided with camera(3), the detection plate(8)Bottom is provided with light source(25).
5. according to the arbitrary described automatic sorting equipment of claim 2-4, it is characterised in that:The feed bin(10)It is 5 for internal diameter The stainless steel tube of mm.
6. automatic sorting equipment according to claim 1, it is characterised in that:The internal gear(2)Outer surface have 8 it is recessed Groove.
7. automatic sorting equipment according to claim 2, it is characterised in that:The little funnel(5)On be provided with counting pass Sensor.
8. automatic sorting equipment according to claim 4, it is characterised in that:The detection plate(8)On be provided with 36 it is recessed Groove.
CN201410760960.8A 2014-12-13 2014-12-13 A kind of cylinder class pin part automatic sorting equipment based on image measurement Expired - Fee Related CN104646306B (en)

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Application Number Priority Date Filing Date Title
CN201410760960.8A CN104646306B (en) 2014-12-13 2014-12-13 A kind of cylinder class pin part automatic sorting equipment based on image measurement

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CN104646306A CN104646306A (en) 2015-05-27
CN104646306B true CN104646306B (en) 2017-03-29

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108445082B (en) * 2018-06-12 2023-09-29 嘉兴学院 Automatic detection device for cylindrical roller

Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3565248A (en) * 1967-05-11 1971-02-23 Sebastian Messerschmidt Apparatus for photoelectric inspection of balls
BE865626A (en) * 1977-04-06 1978-07-31 Utz Ag Georg DEVICE FOR SORTING ITEMS
CN2090738U (en) * 1991-04-22 1991-12-18 邱显星 Arraying, testing and sorting device for cylinder electrical elements
CN2801300Y (en) * 2005-06-16 2006-08-02 宋择民 Screw utomatic detecting device of plastic universal wheel
CN2903980Y (en) * 2006-04-29 2007-05-23 丁少华 Fast tester for surface defect of small column part
FR2932699B1 (en) * 2008-06-24 2010-06-04 Inst Francais Du Petrole METHOD FOR SORTING AND MEASURING FILLING DENSITY OF CATALYST EXTRUDES
CN103447241A (en) * 2013-08-14 2013-12-18 洛阳久德轴承模具技术有限公司 Conical or cylindrical roller diameter grouping machine
CN104043596A (en) * 2014-06-11 2014-09-17 洛阳方智测控股份有限公司 Detection sorting device for steel balls
CN203853295U (en) * 2014-05-23 2014-10-01 新疆农垦科学院 Work device for selecting seed images

Patent Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3565248A (en) * 1967-05-11 1971-02-23 Sebastian Messerschmidt Apparatus for photoelectric inspection of balls
BE865626A (en) * 1977-04-06 1978-07-31 Utz Ag Georg DEVICE FOR SORTING ITEMS
CN2090738U (en) * 1991-04-22 1991-12-18 邱显星 Arraying, testing and sorting device for cylinder electrical elements
CN2801300Y (en) * 2005-06-16 2006-08-02 宋择民 Screw utomatic detecting device of plastic universal wheel
CN2903980Y (en) * 2006-04-29 2007-05-23 丁少华 Fast tester for surface defect of small column part
FR2932699B1 (en) * 2008-06-24 2010-06-04 Inst Francais Du Petrole METHOD FOR SORTING AND MEASURING FILLING DENSITY OF CATALYST EXTRUDES
CN103447241A (en) * 2013-08-14 2013-12-18 洛阳久德轴承模具技术有限公司 Conical or cylindrical roller diameter grouping machine
CN203853295U (en) * 2014-05-23 2014-10-01 新疆农垦科学院 Work device for selecting seed images
CN104043596A (en) * 2014-06-11 2014-09-17 洛阳方智测控股份有限公司 Detection sorting device for steel balls

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Address after: Tao Yang Road 333001 Jiangxi city of Jingdezhen Province Zhushan District No. 27

Applicant after: JINGDEZHEN CERAMIC INSTITUTE

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Inventor after: Xiang Ming

Inventor after: Cao Ligang

Inventor after: Wang Yongyu

Inventor after: Wu Nanxing

Inventor after: Chen Chaoyong

Inventor after: Wu Ping

Inventor before: Wang Yongyu

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Inventor before: Wu Nanxing

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